2003 FORD MUSTANG fuses

8. If the draw is found to be excessive, pull fuses from the battery/central junction box one at a
time and note the current drop. Do not reinstall the fuses until you are finished testing.
9. Check the wiring schematic in the wiring diagram for any circuits that run from the battery without passing through the battery/central junction box. Disconnect these circuits if the draw is
still excessive.
Battery— Electronic Drains Which Shut Off When the Battery Cable is Disconnected
1. Repeat the steps of the battery drain testing.
2. Make sure all doors are closed and accessories are off. Without starting the engine, turn the ignition switch to RUN for a moment and then OFF. Wait a few minutes for the illuminated entry
lamps to turn off if equipped.
3. Connect the ammeter and read the amperage draw.
The current reading (current drain) should be less than 50 mA (0.05 amp). If the current drain exceeds
50 mA (0.05 amp) after a few minutes, and if this drain did not show in previous tests, the drain is most
likely caused by an inoperative electronic component. As in previous tests, remove the fuses from the
battery/central junction box one at a time to locate the problem circuit.
Generator On- Vehicle Tests
CAUTION: To prevent damage to the generator, do not make jumper wire connections
except as directed.
CAUTION: Do not allow any metal object to come in contact with the housing and the
internal diode cooling fins with key on or off. A short circuit will result and burn out the diodes.
NOTE: Battery posts and cable clamps must be clean and tight for accurate meter indications.
NOTE: Refer to the Battery Tester Procedure Manual for complete directions for testing the charging
system.
1. Turn off all lamps and electrical components.
2. Place the vehicle in transmission range NEUTRAL and apply the parking brake.
3. Carry out the Load Test and No- Load Test according to the following component tests:
Generator On- Vehicle Tests— Load Test
1. Switch the battery tester to the ammeter function.
2. Connect the positive and negative leads of the battery tester to the corresponding battery terminals.
3. Connect the current probe to the generator B+ output terminal, circuit 38 (BK/OG). Klj . 12 ba
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DIAGNOSIS AND TESTING
Audio System
Refer to Wiring Diagrams Cell
130 , Radio for schematic and connector information.
Inspection and Verification 1. Verify the customer concern by operating the electronic audio system with the engine running.
2. Visually inspect the following for obvious signs of mechanical and electrical damage.
3. If the concern remains and the fault is not detected, proceed to the Symptom Chart to continue diagnostics.
Symptom Chart SECTION 415-
00: Entertainment System — General Information 2003 Mustang Workshop Manual Special Tool(s)
73III Automotive Meter
105-
R0057 or equivalent
Visual Inspection Chart Mechanical Electrical
z
Audio unit
z Antenna or antenna cable
z Speakers mounting/speaker cones
z Radio ignition interference capacitor, radio frequency
interference suppression bond or radio receiver hood bonding
strap cleanliness z
Battery junction box
(BJB) fuses:
„3 (40A)
„ 4 (40A)
„ 6 (40A)
z Central junction box
(CJB) fuses:
„6 (20A)
„ 27 (25A)
„ 32 (15A)
z Ignition switch
z Circuitry
z Audio unit
Symptom Chart Condition
Possible Sources Action
z The audio unit is
inoperative/does not operate z
Central
junction box z
Go To Pinpoint Test A . Klj . 1 ba
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correctly
(CJB) fuses:
„6
(20A).
„ 27
(25A).
„ 32
(15A).
z Battery
junction box
(BJB) fuses:
„3
(40A).
„ 4
(40A).
„ 6
(40A).
z Circuitry.
z Audio unit.
z Ignition
switch.
z Audio unit display blank —
audio unit operates z
Audio unit. zREMOVE the audio
unit and SEND it to
an authorized Ford
audio system repair
facility. TEST the
system for normal
operation.
z Tape player only inoperative zAudio unit. zREMOVE the audio
unit and SEND it to
an authorized Ford
audio system repair
facility. TEST the
system for normal
operation.
z Poor reception zAntenna
connections.
z Antenna
cable.
z Noise
suppression
equipment.
z Audio unit.
z Generator.
z Ignition
system. z
Go To Pinpoint Test B .
z Poor reception — FM only zFM signal out
of range. z
INFORM customer
of methods for
obtaining best
reception.
z Continuous SEEK/SCAN in
AM/FM z
Antenna.
z Antenna
connections.
z Audio unit. z
Go To Pinpoint Test C .
z No sound from one or more of
the speakers — not all speakers z
Speaker(s).
z Circuitry.
z Audio unit.
z Subwoofer
amplifier. z
Go To Pinpoint Test D .
z No sound from all of the zAudio unit. zGo To Pinpoint Test Klj . 2 ba
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4. If the concern remains after the inspection, connect the scan tool to the data link connector
(DLC) located beneath the instrument panel and select the vehicle to be tested from the scan
tool menu. If the scan tool does not communicate with the vehicle:
zcheck that the program card is correctly installed.
z check the connections to the vehicle.
z check the ignition switch position.
5. If the scan tool still does not communicate with the vehicle, refer to the scan tool manual.
6. Carry out the DATA LINK DIAGNOSTIC TEST. If the scan tool responds with: zCKT914, CKT915 or CKT70 = ALL ECUS NO RESP/NOT EQUIP, refer to Section 418 -
00 .
z NO RESP/NOT EQUIP for GEM, go to Pinpoint Test A.
z SYSTEM PASSED, retrieve and record the continuous diagnostic trouble codes (DTCs),
erase the continuous DTCs and carry out self- test diagnostics for the GEM.
7. If the DTCs retrieved are related to the concern, go to GEM Diagnostic Trouble Code (DTC) Index to continue diagnostics.
8. If no DTCs related to the concern are retrieved, proceed to Symptom Chart to continue diagnostics.
GEM Diagnostic Trouble Code (DTC) Index Visual Inspection Chart Mechanical Electrical
z
Switch(es) z
CJB Fuses:
„7 (20A)
„ 32 (15A)
„ 39 (5A)
z Wiring harness
z Connections
z Lamps
z Circuitry
GEM Diagnostic Trouble Code (DTC) Index DTC Description Source Action
B1322 Driver Door Ajar Circuit
Short to Ground GEM REFER to
Section 417 - 02 .
B1330 Passenger Door Ajar Circuit
Short to Ground GEM REFER to
Section 417 - 02 .
B1334 Decklid Ajar Rear Door
Circuit Short to Ground GEM REFER to
Section 417 - 02 .
B1342 ECU Is Defective GEM CLEAR the DTC. Retrieve the DTCs. If DTC B1342 is
retrieved, INSTALL a new GEM. For additional information, REFER to Section 419 - 10 .
B1397 Power Door unlock Circuit
Short to Battery GEM REFER to
Section 501 - 14B .
B1405 Driver Power Window Down
Circuit Short to Battery GEM REFER to
Section 501 - 11 . Klj . 3 ba
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DIAGNOSIS AND TESTING
Anti-
Theft — Passive Anti- Theft System (PATS)
Refer to Wiring Diagrams Cell 112 , Anti-
Theft for schematic and connector information.
Refer to Wiring Diagrams Cell 60 , Instrument Cluster for schematic and connector information.
Inspection and Verification
NOTE: PATS must be reconfigured upon installment of a new instrument cluster. Refer to Section 418 -
00 .
1. Verify the customer concern by duplicating the condition.
2. Visually inspect for obvious signs of mechanical and electrical damage.
3. If the concern remains after the inspection, connect the diagnostic tool to the data link connector (DLC) located beneath the instrument panel and select the vehicle to be tested from the
diagnostic tool menu. If the diagnostic tool does not communicate with the vehicle:
zcheck that the program card is correctly installed.
SECTION 419-
01: Anti-Theft — PATS 2003 Mustang Workshop Manual Special Tool(s)
73III Automotive Meter
105-
R0057 or equivalent Worldwide Diagnostic System
(WDS)
418-
F224,
New Generation STAR (NGS)
Tester
418- F052, or equivalent
diagnostic tool
Visual Inspection Chart Mechanical Electrical
z
Ignition lock cylinder
z Encoded ignition key (PATS key)
z Use of non- encoded ignition key (key without the molded plastic
head, non- PATS key)
z Use of a non- programmed encoded ignition key z
Central junction box
fuses:
„5 (15A)
„ 21 (5A)
„ 34 (20A)
z PATS transceiver
z Connectors
z Ignition switch Klj . 1 ba
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Symptom Chart B2139 PCM ID Does Not Match Between Instrument Cluster and
PCM ICM GO to
Pinpoint Test J .
B2141 NVM Configuration Failure (No PCM ID Exchange
Between Instrument Cluster and PCM) ICM GO to
Pinpoint Test K .
B2143 NVM Memory Failure ICM REFER to
Section 413
- 01
C1284 Oil Pressure Switch Failure ICM REFER to
Section 413
- 01 .
U1147 SCP Invalid or Missing Data for Vehicle Security PCM/SCP GO to
Pinpoint Test C .
U1262 Missing SCP Message J1850 REFER to
Section 418
- 00 .
Symptom Chart Condition
Possible Sources Action
z No communication
with the instrument
cluster z
Central junction box
Fuses:
„5 (15A)
„ 21 (5A)
„ 34 (20A)
z Circuitry
z Instrument cluster z
GO to Pinpoint Test A .
z The anti- theft
indicator is
always/never on —
no three second
theft indicator prove
out z
Instrument cluster
z Theft indicator z
GO to Pinpoint Test B .
z The vehicle does not
start — theft
indicator proves out
for three seconds as
normal z
Less than two keys
programmed to the
system
z Transceiver not
connected/defective
z Circuitry
z Transceiver internal
antenna damaged
z NON- PATS key,
damaged key or no
code received
z Partial key read of
PATS key
z Unprogrammed
PATS key z
CARRY OUT Instrument
Cluster On- Demand
Self- Test. RETRIEVE
DTCs. If DTCs are
present, GO to
Instrument Cluster
Diagnostics Trouble
Code (DTC) Index. If no
DTCs are retrieved,
CHECK for other
possible no- start
causes.
z No PCM ID stored in
PATS
z PATS/PCM ID do not
match
z Problem with SCP
link z
CLEAR the stored
DTCs. CYCLE the
ignition key from OFF to
RUN. RETRIEVE
continuous DTCs. If
DTCs are present, GO
to Instrument Cluster
Diagnostics Trouble
Code (DTC) Index. If no Klj . 3 ba
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4. If the concern remains after the inspection, connect the scan tool to the data link connector
(DLC) located beneath the instrument panel and select the vehicle to be tested from the scan
tool menu. If the scan tool does not communicate with the vehicle:
zcheck that the program card is correctly installed.
z check the connections to the vehicle.
z check the ignition switch position.
5. If the scan tool still does not communicate with the vehicle, refer to the scan tool manual.
6. Carry out the DATA LINK DIAGNOSTIC TEST. If the scan tool responds with: zCKT914, CKT915 or CKT70 = ALL ECUS NO RESP/NOT EQUIP, refer to Section 418 -
00 .
z NO RESP/NOT EQUIP for GEM, go to Pinpoint Test A.
z SYSTEM PASSED, retrieve and record the continuous diagnostic trouble codes (DTCs),
erase the continuous DTCs, and carry out the self- test diagnostics for the GEM.
7. If the DTCs retrieved are related to the concern, go to the GEM Diagnostic Trouble Code (DTC) Index to continue diagnostics.
8. If no DTCs related to the concern are retrieved, proceed to Symptom Chart to continue diagnostics.
GEM Diagnostic Trouble Code (DTC) Index Mechanical Electrical
z
Binding latches z
CJB Fuses:
„39 (5A)
„ 19 (15A)
„ 25 (25A)
z BJB Fuse POWER WINDOWS (40A)
z Damaged wiring harness
z Loose or corroded connector(s)
z Circuitry open/shorted
z Damaged relays
z Remote transmitter
z Remote transmitter batteries DTC Description Source Action
B1217 Horn Relay Coil Circuit Failure GEM GO to
Pinpoint Test E .
B1218 Horn Relay Coil Circuit Short to
Vbatt GEM GO to
Pinpoint Test E .
B1312 Lamp Headlamp Input Circuit
Short to Battery GEM REFER to
Section 417 - 01 .
B1317 Battery Voltage High GEM REFER to
Section 414 - 00 .
B1318 Battery Voltage Low GEM REFER to
Section 414 - 00 .
B1322 Driver Door Ajar Circuit Short to
Ground GEM REFER to
Section 417 - 02 .
B1330 Passenger Door Ajar Circuit
Short to Ground GEM REFER to
Section 417 - 02 .
B1334 Decklid Ajar Rear Door Circuit GEM REFER to
Section 417 - 02 . Klj . 3 ba
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