2003 FORD MUSTANG lock

REMOVAL AND INSTALLATION
Ignition Switch Lock Cylinder —
Non-Functional
Removal and Installation 1. NOTE: Make sure the front wheels are in the straight- ahead position.
Disconnect the battery ground cable (14301) and wait at least one minute to allow the depletion
of the restraint system backup power supply. For additional information, refer to Section 414 -
01 .
2. WARNING: To avoid the risk of serious personal injury, read and follow all
warnings, cautions, notes and instructions in the deactivation procedure.
Deactivate the supplemental restraint system (SRS). For additional information, refer to
Supplemental Restraint System (SRS) Deactivation and Reactivation in this section.
3. WARNING: To reduce the risk of serious personal injury, read and follow all
warnings, cautions, notes and instructions in the steering wheel removal and installation
procedure.
Remove the steering wheel assembly. For additional information, refer to Wheel in this section.
4. Twist off the cap from the ignition switch cylinder.
5. NOTE: The lock cylinder is repaired by discarding the inoperative lock cylinder and building a
new lock cylinder using the appropriate lock repair package (F85Z-11582- AA). The lock repair
package includes a detailed instruction sheet to build the new lock cylinder to the current key
code of the vehicle.
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Remove the ignition switch lock cylinder.
zUse a 1/8- inch diameter drill bit to drill out the lock cylinder retaining pin.
z Use a 3/8- inch drill bit to drill down the middle of the ignition lock key slot until the ignition
switch lock cylinder breaks loose.
z Remove and discard the ignition switch lock cylinder and clean the drill shavings from the
steering column.
6. Remove the bearing retainer.
7. Remove the bearing and gear. zThoroughly clean all drill shavings from the steering column and inspect it for damage.
8. To install, reverse the removal procedure. zInstall a new ignition switch lock cylinder.
z Verify ignition switch lock cylinder operation. Klj . 2 ba
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7. Remove the steering wheel while routing the wires from the clockspring through the steering
wheel.
8. To install, reverse the removal procedure.
9. WARNING: To avoid the risk of serious personal injury, follow all warnings,
cautions, notes and instructions at the beginning of the reactivation procedure.
Reactivate the supplemental restraint system (SRS). For additional information, refer to
Supplemental Restraint System (SRS) Deactivation and Reactivation in this section. Klj . 2 ba
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REMOVAL AND INSTALLATION
Column
Removal and Installation
All vehicles
1. Disconnect the battery ground cable and wait at least one minute to allow the depletion of the restraint system backup power supply. For additional information, refer to Section 414 - 01 .
2. WARNING: To avoid the risk of serious personal injury, follow all warnings,
cautions, notes and instructions at the beginning of the deactivation procedure.
Deactivate the supplemental restraint system (SRS). For additional information, refer to
Supplemental Restraint System (SRS) Deactivation and Reactivation in this section.
3. WARNING: To reduce the risk of serious personal injury, follow all warnings,
cautions, notes and instructions in the clockspring removal and installation procedure.
Remove the clockspring (14A664). For additional information, refer to Section 501 - 20B .
4. Remove the multi- function switch (13K359).
1. Remove the screws.
2. Disconnect the electrical connector.
3. Remove the multi- function switch.
5. Disconnect the ignition switch electrical connector. 1. Remove the bolt.
2. Disconnect the electrical connector.
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10. Disconnect the ignition/shifter interlock and remove the steering column.
All vehicles 11. To install, reverse the removal procedure.
12. WARNING: To avoid the risk of serious personal injury, follow all warnings,
cautions, notes and instructions at the beginning of the reactivation procedure.
Reactivate the supplemental restraint system (SRS). For additional information, refer to
Supplemental Restraint System (SRS) Deactivation and Reactivation in this section. Klj . 3 ba
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REMOVAL AND INSTALLATION
Steering Column Shaft
Removal and Installation
1. CAUTION: Do not allow the steering column shaft to rotate while intermediate shaft
is disconnected or damage to the clockspring can result. If there is evidence that the
steering column shaft has rotated the clockspring must be removed and recentered. For
additional information, refer to Section 501 - 20B .
NOTE: Discard the steering column shaft pinch bolt and the lower intermediate shaft- to-steering
gear pinch bolt. Do not reuse, install new bolts.
Remove and discard the steering column shaft pinch bolt and disconnect the intermediate from
the coupling.
2. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
3. Remove the pinch bolt.
4. Disconnect the intermediate shaft from the gear and remove the intermediate shaft.
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22003 Mustang Workshop Manual
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REMOVAL AND INSTALLATION
Coupling
Removal and Installation
1. CAUTION: Do not allow the steering column shaft to rotate while intermediate shaft
is disconnected or damage to the clockspring can result. If there is evidence that the
steering column shaft has rotated the clockspring must be removed and recentered. For
additional information, refer to Section 501 - 20B .
NOTE: Discard the steering column shaft pinch bolt and the lower intermediate shaft- to-steering
gear pinch bolt upon removal. Do not reuse, install new bolts.
Remove the pinch bolts and disconnect the coupling from the column.
2. Remove the coupling.
3. To install, reverse the removal procedure.
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22003 Mustang Workshop Manual
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DISASSEMBLY AND ASSEMBLY
Steering Column
Disassembly
1. WARNING: To avoid risk of serious personal injury, follow all warnings, cautions,
notes and instructions in the driver air bag removal and installation procedure.
Remove the steering column (3C529). For additional information, refer to Column in this
section.
2. Remove the ignition switch (11572). 1. Remove the screws.
2. Remove the ignition switch.
3. CAUTION: Carefully note the position of the steering column lock gear, bearing and
retainer prior to removal.
Remove the bearing retainer (3D681).
SECTION 211-
04: Steering Column 2003 Mustang Workshop Manual Special Tool(s)
Steering Column Locking Lever
Tool
(Shop Fabricated) Klj . 1 ba
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