2003 FORD MUSTANG vacuum

43. Connect the radiator upper hose, the radiator lower hose and the supercharger degas hose.
44. Connect the heater hoses.
45. Install the wiring harness to the dash panel.
46. Connect the vacuum hoses. Klj . 12 ba
172003 Mustang Workshop Manual
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51. Connect the accelerator controls.
zConnect the accelerator cable.
z If equipped, connect the speed control cable.
52. Connect the fuel tube spring lock coupling. For additional information, refer to Section 310 - 00 .
53. Connect the A/C pressure switch electrical connector.
54. Connect the vacuum hose. Klj . 14 ba
172003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

55. Connect the idle air control (IAC) and the throttle position (TP) electrical connectors.
56. Install the air cleaner outlet pipe and tighten the clamps.
57. Connect the vacuum hose.
58. Connect the breather hose.
59. Connect the intake air temperature (IAT) sensor electrical connector. Klj . 15 ba
172003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

a
Refer to the procedure. Flexplate bolts 80 59 —
Flywheel bolts 85 63 —
Torque converter nuts 36 27 —
Oil level indicator tube retainer 10 — 89
Primary timing chain guide-
to-engine bolts 10 — 89
Oil pump screen and pickup tube spacer to main bearing stud 25 18 —
Accelerator cable bracket 10 — 89
Belt idler pulley bolt 25 18 —
Sub-
frame brace nuts 41 30 —
Air intake scoop bolts 25 18 —
Air intake scoop bracket bolt 25 18 —
Air intake scoop bracket nuts 25 18 —
Air intake scoop bracket throttle body nut 9 — 80
Exhaust gas recirculation (EGR) vacuum regulator solenoid bolts 10 — 89 Klj . 6 ba
62003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

9 9D476 EGR valve gasket
10 9J459 EGR vacuum regulator solenoid
11 W701557 Bolt (2 req'd)
12 9F792 Fuel injection supply manifold
13 N811449 Stud (4 req'd)
14 9E498 Vacuum harness
15 W704682 Bolt (10 req'd)
16 9J447 Intake manifold (lower)
17 8548 Coolant crossover
18 9F593 Fuel Injector (8 req'd)
19 N605892 Bolt (2 req'd)
20 9728 Bracket
21 9424 Intake manifold (upper)
22 9E936 Throttle body gasket
23 9E926 Throttle body Klj . 6 ba
152003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

7. Disconnect the idle air control valve and the differential pressure feedback EGR.
8. Disconnect the main chassis vacuum supply line and the EGR valve vacuum line.
9. Disconnect the differential pressure feedback EGR hoses.
10. Disconnect the EGR valve to exhaust manifold tube from the EGR valve. Klj . 2 ba
72003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

11. Disconnect the electrical connector and the vacuum lines from the EGR vacuum regulator
solenoid.
12. Remove the PCV valve- to-intake manifold tube.
13. Remove the upper intake manifold bolts in the sequence shown and remove the intake manifold assembly.
14. Inspect and clean the sealing surfaces. Klj . 3 ba
72003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Installation
1. Install the upper intake manifold gasket.
2. Install the intake manifold and bolts in the sequence shown.
3. Install the PCV valve- to-intake manifold tube.
4. Connect the vacuum hoses and the electrical connector to the EGR vacuum regulator solenoid. Klj . 4 ba
72003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...