2003 FORD EXPEDITION service

Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
3Add the coolant type originally equipped in your vehicle.
4Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants are not to be checked
or changed unless a leak is suspected, service is required or the axle has
been submerged in water. The axle lubricant should be changed any time
the axle has been submerged in water.
Service refill capacities are determined by filling the rear axle 9mm to
12mm (3/8 inch to 1/2 inch) below the bottom of the filler hole.
5Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 (or equivalent)
meeting Ford specification EST-M2C118–A for complete refill of Limited
Slip axles.
Maintenance and Specifications
302

1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 4.6L V8 engine 5.4L V8 engine
Cubic inches 281 330
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.37:1 9.0:1
VEHICLE DIMENSIONS
Vehicle dimensions 4x2 mm (in) 4x4 mm (in)
(1) Overall length 5228
(205.8)5228
(205.8)
(2) Vehicle width
(Body)2000
(78.7)2000
(78.7)
(2) Vehicle width
including mirrors2390
(94.1)2390
(94.1)
Maintenance and Specifications
305

Protection and appearance equipment
Air bag anti-theft locks
Cargo liners, interior
Carpet floor mats
Fender flares
Front end covers (full and sport)
Full vehicle cover
Hood deflectors
Leather steering wheel
Locking gas cap
Molded splash guards
Molded vinyl floor mats
Moonroof deflector
Rear air deflectors
Scuff plates-stainless steel
Side window air deflectors
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
Accessories
311

Changing a tire .........................236
Child safety restraints ..............177
child safety belts ....................177
Child safety seats ......................180
in front seat ............................181
in rear seat ......................181, 184
Cleaning your vehicle
engine compartment ..............260
instrument panel ....................262
interior .............................262–263
plastic parts ............................261
washing ....................................259
waxing .....................................259
wheels ......................................260
wiper blades ............................262
Climate control (see Air
conditioning or Heating) ......69, 72
Clock ................................23, 34, 43
Compass, electronic ..........100, 112
calibration ...............................113
set zone adjustment .......113, 115
Console ......................................125
overhead ..............................95, 97
Controls
power seat ...............................143
steering column ......................106
Coolant
checking and adding ..............274
refill capacities ................278, 300
specifications ..................303, 305
Cruise control
(see Speed control) ..................103
Customer Assistance ................227
Ford accessories for your
vehicle .....................................264
Ford Extended Service Plan .251
Getting assistance outside
the U.S. and Canada ..............255Getting roadside assistance ...227
Getting the service
you need .................................249
Ordering additional
owner’s literature ...................256
The Dispute Settlement
Board .......................................252
Utilizing the Mediation/
Arbitration Program ...............255
D
Daytime running lamps
(see Lamps) ................................82
Defrost
rear window ..............................80
Dipstick
automatic transmission
fluid ..........................................291
engine oil .................................269
Doors
door ajar warning ...............13, 15
lubricant specifications ..........303
Driveline universal joint
and slip yoke .............................293
Driving under special
conditions ..........................212, 215
sand .........................................214
snow and ice ...........................216
through water .................215, 219
E
Electronic message center .......114
Emergencies, roadside
jump-starting ..........................241
Emission control system ..........288
Engine ........................................305
check engine/service engine
soon light ..................................10
Index
314

cleaning ...................................260
coolant .....................................274
fail-safe coolant ......................279
idle speed control ...................272
lubrication
specifications ..................303, 305
refill capacities ........................300
service points ..................267–268
starting after a collision .........228
Engine block heater .................194
Engine oil ..................................269
change oil soon warning,
message center .......................269
checking and adding ..............269
dipstick ....................................269
filter, specifications ........271, 300
recommendations ...................271
refill capacities ........................300
specifications ..................303, 305
Exhaust fumes ..........................194
F
Fail safe cooling ........................279
Floor mats .................................126
Fluid capacities .........................300
Foglamps .....................................81
Four-Wheel Drive
vehicles ................................14, 208
control trac .............................208
description ..............................209
driving off road .......................211
electronic shift ........................210
indicator light .........................208
preparing to drive
your vehicle ............................198
Fuel ............................................280
calculating fuel
economy ..........................116, 285
cap ...........................................282capacity ...................................300
choosing the right fuel ...........283
comparisons with EPA
fuel economy estimates .........288
detergent in fuel .....................284
filling your vehicle
with fuel ..................280, 282, 285
filter, specifications ........284, 300
fuel pump shut-off switch .....228
gauge .........................................17
improving fuel economy ........285
low fuel warning light ..............12
octane rating ...................283, 305
quality ......................................284
running out of fuel .................284
safety information relating
to automotive fuels ................280
Fuses ..................................230–231
G
Garage door opener ..................108
Gas cap (see Fuel cap) ............282
Gas mileage
(see Fuel economy) .................285
Gauges .........................................15
battery voltage gauge ...............16
engine coolant temperature
gauge .........................................15
engine oil pressure gauge ........16
fuel gauge ..................................17
odometer ...................................17
speedometer .............................17
tachometer ................................18
trip odometer ............................18
GAWR (Gross Axle
Weight Rating) ..........................219
calculating ...............................221
definition .................................219
driving with a heavy load ......219
location ....................................219
Index
315

cruise indicator .........................13
door ajar ....................................13
engine oil pressure ...................13
high beam .................................13
low fuel ......................................12
low washer fluid .......................12
overdrive off ..............................14
safety belt .................................12
service engine soon ..................10
speed control ..........................106
turn signal indicator .................13
Limited-slip axle .......................198
Load limits .................................219
GAWR ......................................219
GVWR ......................................219
trailer towing ..........................219
Loading instructions .................221
Locks
childproof ................................128
doors ........................................128
Lubricant specifications ...303, 305
Lumbar support, seats .............143
M
Message center .........................114
english/metric button .............119
system check button ..............120
warning messages ...................120
Mirrors .........................................95
automatic dimming rearview
mirror ......................................100
fold away .................................102
heated ......................................101
programmable
memory ...........................131, 144
side view mirrors
(power) ...................................101
Moon roof ....................................96
Motorcraft parts ................284, 300O
Octane rating ............................283
Odometer .....................................17
Oil (see Engine oil) ..................269
Overdrive ...................................124
P
Panic alarm feature,
remote entry system ................130
Parking brake ............................196
Parts (see Motorcraft parts) ....300
Pedals (see Power
adjustable foot pedals) .............102
Power distribution box
(see Fuses) ...............................231
Power door locks ......................128
Power point .................................97
Power steering ..................197–198
fluid, checking and adding ....289
fluid, refill capacity ................300
fluid, specifications .........303, 305
Power Windows ...........................99
Preparing to drive your
vehicle ........................................198
R
Radio ..........................19, 27, 37–38
Radio reception ...........................56
Rear window defroster ...............80
Relays ........................................230
Remote entry system .......129–130
illuminated entry ....................133
locking/unlocking
doors ........................128–130, 135
Index
317