2003 FORD EXPEDITION heating

•Do not use alcohol, methanol, brine or any engine coolants
mixed with alcohol or methanol antifreeze (coolant).Alcohol
and other liquids can cause engine damage from overheating or
freezing.
•Do not add extra inhibitors or additives to the coolant.These
can be harmful and compromise the corrosion protection of the engine
coolant.
•Do not mix with recycled coolant unless from a Ford-approved
recycling process (seeUse of Recycled engine coolantsection).
For vehicles with overflow coolant systems with a non-pressurized cap
on the coolant recovery system, add coolant to the coolant recovery
reservoir when the engine is cool. Add the proper mixture of coolant and
water to the“cold full”level. For all other vehicles, which have a coolant
degas system with a pressurized cap, or if it is necessary to remove the
coolant pressure relief cap on the radiator of a vehicle with an overflow
system, follow these steps to add engine coolant.
To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling system is under pressure; steam and hot liquid can come out
forcefully when the cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (an opaque plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the“cold fill range”or the“cold full”level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration, refer
toChecking Engine Coolantsection. If the concentration is not 50/50
(protection to–34°F/–36°C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Maintenance and Specifications
277

Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
system may have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company recommends the use of a recycled engine coolant
produced by Ford-approved processes in vehicles originally equipped
with Motorcraft Premium Engine Coolant (green-colored). However, not
all coolant recycling processes produce coolant that meets Ford
specification ESE-M97B44–A. Use of such coolant may harm the engine
and cooling system components.
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
toRefill capacitiesin this chapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this chapter.
Severe climates
If you drive in extremely cold climates (less than–36°C[–34°F]):
•It may be necessary to increase the coolant concentration
above 50%.
•NEVER increase the coolant concentration above 60%.
•Increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
Maintenance and Specifications
278

High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 250 mL (1/2 pint) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to the scheduled maintenance guide for maintenance
intervals. If the original universal joints are replaced with universal joints
equipped with grease fittings, lubrication will also be necessary.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbers.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
ADD COLD HOT DO NOT ADD
ADD COLD HOT DO NOT ADD
Maintenance and Specifications
293

A
ABS (see Brakes) .....................195
Accessory delay ........................100
Air bag supplemental
restraint system ........168–169, 173
and child safety seats ............170
description ......................169, 173
disposal ....................................176
driver air bag ..................171, 174
indicator light ...........12, 172, 176
operation .........................171, 174
passenger air bag ...........171, 174
Air cleaner filter .......293–294, 300
Air conditioning ..........................72
auxiliary heater and air
conditioner ................................78
manual heating and air
conditioning system .................69
Air suspension
warning light .............................14
Antifreeze
(see Engine coolant) ................274
Anti-lock brake system
(see Brakes) ......................195–196
Armrests ....................................142
Audio system
(see Radio) ................19, 27, 37–38
Automatic transmission
driving an automatic
overdrive .................................203
fluid, adding ............................291
fluid, checking ........................291
fluid, refill capacities ..............300
fluid, specification ..................305
Auxiliary power point .................97Axle
lubricant
specifications ..................303, 305
refill capacities ........................300
B
Battery .......................................272
acid, treating emergencies .....272
charging system warning
light ............................................12
jumping a disabled battery ....241
maintenance-free ....................272
replacement, specifications ...300
servicing ..................................272
voltage gauge ............................16
BeltMinder .................................164
Brakes ........................................195
anti-lock ...........................195–196
anti-lock brake system
(ABS) warning light .........11, 196
brake warning light ..................11
fluid, checking and adding ....290
fluid, refill capacities ..............300
fluid, specifications .........303, 305
lubricant
specifications ..................303, 305
parking ....................................196
pedals (see Power
adjustable foot pedals) ..102, 125
shift interlock ..................202, 206
Break-in period .............................6
Bulbs ............................................86
C
Capacities for refilling fluids ....300
CD-6 disc .....................................38
CD-single premium ...............19, 27
Certification Label ....................307
Index
313

Changing a tire .........................236
Child safety restraints ..............177
child safety belts ....................177
Child safety seats ......................180
in front seat ............................181
in rear seat ......................181, 184
Cleaning your vehicle
engine compartment ..............260
instrument panel ....................262
interior .............................262–263
plastic parts ............................261
washing ....................................259
waxing .....................................259
wheels ......................................260
wiper blades ............................262
Climate control (see Air
conditioning or Heating) ......69, 72
Clock ................................23, 34, 43
Compass, electronic ..........100, 112
calibration ...............................113
set zone adjustment .......113, 115
Console ......................................125
overhead ..............................95, 97
Controls
power seat ...............................143
steering column ......................106
Coolant
checking and adding ..............274
refill capacities ................278, 300
specifications ..................303, 305
Cruise control
(see Speed control) ..................103
Customer Assistance ................227
Ford accessories for your
vehicle .....................................264
Ford Extended Service Plan .251
Getting assistance outside
the U.S. and Canada ..............255Getting roadside assistance ...227
Getting the service
you need .................................249
Ordering additional
owner’s literature ...................256
The Dispute Settlement
Board .......................................252
Utilizing the Mediation/
Arbitration Program ...............255
D
Daytime running lamps
(see Lamps) ................................82
Defrost
rear window ..............................80
Dipstick
automatic transmission
fluid ..........................................291
engine oil .................................269
Doors
door ajar warning ...............13, 15
lubricant specifications ..........303
Driveline universal joint
and slip yoke .............................293
Driving under special
conditions ..........................212, 215
sand .........................................214
snow and ice ...........................216
through water .................215, 219
E
Electronic message center .......114
Emergencies, roadside
jump-starting ..........................241
Emission control system ..........288
Engine ........................................305
check engine/service engine
soon light ..................................10
Index
314

GVWR (Gross Vehicle
Weight Rating) ..........................219
calculating .......................219, 221
definition .................................219
driving with a heavy load ......219
location ....................................219
H
Hazard flashers .........................228
Headlamps ...................................81
aiming ........................................83
autolamp system .......................81
bulb specifications ....................86
daytime running lights .............82
flash to pass ..............................82
high beam ...........................13, 82
replacing bulbs .........................87
turning on and off ....................81
warning chime ..........................14
Heating
heating and air
conditioning system ...........69, 72
HomeLink universal
transceiver (see Garage
door opener) .............108–109, 111
Hood ..........................................266
I
Ignition ...............................191, 305
Infant seats
(see Safety seats) .....................180
Inspection/maintenance
(I/M) testing ..............................289
Instrument panel
cleaning ...................................262
cluster ........................................10
lighting up panel and
interior .......................................83J
Jack ............................................236
positioning ...............................236
storage .....................................236
Jump-starting your vehicle ......241
K
Keyless entry system
locking and unlocking
doors ........................................137
programming entry code .......135
Keys ...................................137–139
key in ignition chime ...............15
positions of the ignition .........191
L
Lamps
autolamp system .......................81
bulb replacement
specifications chart ..................86
cargo lamps ...............................83
daytime running light ...............82
fog lamps ...................................81
headlamps .................................81
headlamps, flash to pass ..........82
instrument panel, dimming .....83
interior lamps ...............84–85, 87
replacing bulbs ...................86–90
Lane change indicator
(see Turn signal) ........................84
Liftgate ..............................126, 130
Lights, warning and indicator ....10
AdvanceTrac .............................12
air bag ........................................12
anti-lock brakes (ABS) ....11, 196
brake ..........................................11
charging system ........................12
check coolant ............................13
Index
316