Page 3 of 240
Maintenance and Specifications 183
Engine compartment 185
Engine oil 188
Battery 192
Fuel information 199
Air filter(s) 212
Part numbers 218
Refill capacities 218
Lubricant specifications 221
Accessories 227
Index 231
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system or translation in whole or part is not permitted without written
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Copyright © 2002 Ford Motor Company
Table of Contents
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Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
Introduction
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.0L DOHC I4 Zetec engine
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Brake/Clutch fluid reservoir
4. Air filter assembly
5. Power distribution box
6. Battery
7. Engine oil filler cap
8. Engine oil dipstick
9. Windshield washer fluid reservoir
5678
1234
9
Maintenance and Specifications
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3.0L DOHC V6 Duratec engine
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Automatic transmission fluid dipstick
4. Brake fluid reservoir
5. Air filter assembly
6. Power distribution box
7. Battery
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
10987
123456
Maintenance and Specifications
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Cleaner air
Ford endorses the use of reformulated“cleaner-burning”gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
•The
indicator may come on. For more information on the“Check
Engine”indicator, refer to theInstrument Clusterchapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,600 km (1,000 miles)
of driving (engine break-in period). You will get a more accurate
measurement after 3,000 km–5,000 km (2,000 miles-3,000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
Maintenance and Specifications
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7. Add enough fluid through the filler opening so that the fluid level is at
the bottom of the opening.
8. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer to theRefill
capacitiesin this chapter.
CLUTCH FLUID (IF EQUIPPED)
The clutch master cylinder and
brake master cylinder are part of
the same system; both are refillable
through the brake master cylinder
with brake fluid. For more
information on brake fluid
maintenance, refer toBrake fluidin
this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical if irritation
persists. If taken internally, drink water and induce vomiting. Seek
medical attention immediately.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbers.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Changing the air filter element
1. Loosen the clamp that secures the air inlet tube to the engine air filter
cover and disconnect the tube from the cover.
2. Release the clamps that secure the air filter housing cover.
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3. Carefully separate the two halves
of the air filter housing.
4. Remove the air filter element from the air filter housing.
5. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
6. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unfiltered
air to enter the engine if not
properly seated.
7. Replace the air filter housing cover and secure the clamps.
8. Replace the air inlet tube and secure the clamp.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be voided for any damage to
the engine if the correct air filter element is not used.
INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING
New vehicles are fitted with tires
that have a rating on them called
Tire Quality Grades. The Quality
grades can be found where
applicable on the tire sidewall
between tread shoulder and
maximum section width. For
example:
•Treadwear 200 Traction AA Temperature A
Maintenance and Specifications
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MOTORCRAFT PART NUMBERS
Component 2.0L DOHC I4
Zetec engine3.0L DOHC V6 Duratec
engine
Air filter element
1FA-1683 FA-1683
Fuel filter FG-800-A FG-800-A
Battery BXT-96R BXT-40R
Oil filter FL-400S FL-820-S
PCV valve EV-244 EV-243
Spark plugs
2AZFS-32FE3AGSF-32W
1Failure to use the correct air filter element may result in severe engine
damage. The customer warranty may be voided for any damage to the
engine if the correct air filter element is not used.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is to be removed for inspection, it must be reinstalled in
the same cylinder. If a spark plug needs to be replaced, use only spark
plugs with the service part number suffix letter as shown on the engine
decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid
(clutch fluid, if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil2.0L I4 Zetec
engine4.25L
(4.5 quarts)
3.0L V6 Duratec
engine5.2L
(5.5 quarts)
Fuel tank N/A 2.0L I4 Zetec
engine61L
(16 gallons)
3.0L V6 Duratec
engine61L
(16 gallons)
Maintenance and Specifications
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