2003 DODGE RAM flat tire

WHEELS
DESCRIPTION
Original equipment wheels are designed for the
specified Maximum Vehicle Capacity.
All models use steel or aluminum drop center
wheels.
Aluminum wheels require special balance weights
and alignment equipment.
(1) On vehicles equipped with dual rear wheels,
The rim is an eight stud hole pattern wheel. The
wheels have a flat mounting surface (Fig. 18). The
slots in the wheel must be aligned to provide access
to the valve stem (Fig. 19).
OPERATION
The wheel (Fig. 20) has raised sections between
the rim flanges and the rim well. Initial inflation of
the tire forces the bead over these raised sections. In
case of tire failure, the raised sections hold the tire
in position on the wheel until the vehicle can be
brought to a safe stop.
DIAGNOSIS AND TESTING
WHEEL INSPECTION
Inspect wheels for:
²Excessive run out
²Dents or cracks
²Damaged wheel lug nut holes
²Air Leaks from any area or surface of the rim
NOTE: Do not attempt to repair a wheel by hammer-
ing, heating or welding.
If a wheel is damaged an original equipment
replacement wheel should be used. When obtaining
replacement wheels, they should be equivalent in
load carrying capacity. The diameter, width, offset,
pilot hole and bolt circle of the wheel should be the
same as the original wheel.
WARNING: FAILURE TO USE EQUIVALENT
REPLACEMENT WHEELS MAY ADVERSELY
AFFECT THE SAFETY AND HANDLING OF THE
VEHICLE. USED WHEELS ARE NOT RECOM-
MENDED. THE SERVICE HISTORY OF THE WHEEL
MAY HAVE INCLUDED SEVERE TREATMENT OR
VERY HIGH MILEAGE. THE RIM COULD FAIL WITH-
OUT WARNING.
Fig. 18 FLAT FACE WHEEL
1 - FLAT FACE
2 - VALVE STEM
Fig. 19 DUAL REAR WHEELS
1 - WINDOW OPENINGS (5)
2 - INBOARD VALVE STEM
3 - OUTBOARD VALVE STEM
Fig. 20 Safety Rim
1 - FLANGE
2 - RIDGE
3 - WELL
DRTIRES/WHEELS 22 - 11

center caps for more information refer to Owner's
Manual.
The tires on both wheels must be completely raised
off the ground when tightening the lug nuts. This
will ensure correct wheel centering and maximum
wheel clamping.
A two piece flat face lug nut with right-hand
threads is used for retaining the wheels on the hubs
(Fig. 24).
The dual rear wheel lug nuts should be tightened
according to the following procedure:
²Place two drops of oil to the interface of the nut/
washer (Fig. 24) before installing on the wheel stud.
NOTE: Do not use more then two drops of oil on
the nut/washer, since the center caps attach in this
area.
²Tighten the wheel lug nuts in the numbered
sequential pattern until they are snug tight. Then
tighten lug nut to specified torque following same
number sequence, (Refer to 22 - TIRES/WHEELS/
WHEELS - SPECIFICATIONS).
²Tighten lug nuts in same numbered sequence a
second time to the specified torque. This will ensure
that the wheels are thoroughly mated.²Check lug nut specified torque after 100 miles
(160 kilometers). Also after 500 miles (800 kilome-
ters) of vehicle operation.
NOTE: Wheel lug nuts should be tightened to spec-
ified torque at every maintenance interval thereafter.
SPECIFICATIONS
TORQUE CHART
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
1500 Series
Lug Nut 9/16 X 18 with
60É Cone180 135 Ð
2500 Series
Lug Nut 9/16 X 18 with
60É Cone180 135 Ð
3500 Series
Lug Nut 9/16 X 18 with
Flat Washer195 145 Ð
Fig. 24 Oil Location
1 - PLACE TWO DROPS OF OIL HERE
DRTIRES/WHEELS 22 - 13
WHEELS (Continued)

STUDS
REMOVAL
(1) Raise and support the vehicle.
(2) Remove the wheel and tire assembly.
(3) Remove the brake caliper, caliper adapter and
rotor, (Refer to 5 - BRAKES/HYDRAULIC/MECHAN-
ICAL/ROTORS - REMOVAL).
(4) Remove the stud from the hub with Remover
C-4150A (Fig. 25).
INSTALLATION
(1) Install the new stud into the hub flange.
(2) Install the three washers onto the stud, then
install the lug nut with the flat side of the nut
against the washers.
(3) Tighten the lug nut until the stud is pulled
into the hub flange. Verify that the stud is properly
seated into the flange.
(4) Remove the lug nut and washers.
(5) Install the brake rotor, caliper adapter, and cal-
iper, (Refer to 5 - BRAKES/HYDRAULIC/MECHAN-
ICAL/ROTORS - INSTALLATION).
(6) Install the wheel and tire assembly, (Refer to
22 - TIRES/WHEELS/WHEELS - STANDARD PRO-
CEDURE), use new the lug nut on stud or studs that
were replaced.
(7) Remove the support and lower vehicle.
WHEEL COVER
REMOVAL
NOTE: The hub caps must be removed before rais-
ing the vehicle off the ground.
NOTE: You must use the flat end of the hub/cap
remover/installer combination tool to pry off the
wheel skins. Insert the flat tip completely and using
a back and forth motion, loosen the wheel skin.
repeat this procedure around the tire until the wheel
skin pops off.
(1) On 2500/3500 single rear wheel (SRW) models,
insert a hub/cap remover/installer combination tool
using the blade on the end of the tool to pry the cap
off in a back and forth motion.
(2) On 3500 models with dual rear wheels (DRW),
you must first remove the hub caps. The hub/cap
remover/installer combination tool must be inserted
in the pry off notch of the rear hub caps.
(3) Position the hub/cap remover/installer combina-
tion tool and pull out on the tool firmly. The cap
should come off.
(4) The wheel skins can now be removed from the
wheel.
(5) On 3500 models front hub caps use the hub/cap
remover/installer combination tool to pry off the cap
in a back and forth motion. The wheel skins can now
be removed.
INSTALLATION
INSTALLATION - REAR
(1) Install one 1 1/2 in. valve stem extension on
each rear inner wheel.
NOTE: A 3/8 in. drive 10mm deep wheel socket with
a 10 in. or greater extension can be used to remove
the existing valve stem cap and install the exten-
sion.
(2) Install one 1 in. valve stem extension on each
outer wheel.
(3) Align the cooling windows of the wheel skin
with the cooling windows of the wheel. Seat one side
of the wheel skin's retainer onto the wheel. Using a
rubber mallet, strike thew wheel skin on the outer
circumference. Strike at several locations around the
circumference until the skin is fully seated.
NOTE: The wheel skin and the hub cap are fully
seated when there is a consistent gap between the
skin/cap and the wheel.
Fig. 25 Wheel Stud Removal
1 - REMOVER
2 - WHEEL STUD
22 - 14 TIRES/WHEELSDR

INDICATOR - DESCRIPTION, UPSHIFT....8J-40
INDICATOR - DESCRIPTION, WAIT-TO-
START .............................8J-42
INDICATOR - DESCRIPTION, WASHER
FLUID..............................8J-42
INDICATOR - DESCRIPTION, WATER-IN-
FUEL..............................8J-43
INDICATOR - DIAGNOSIS AND TESTING,
BRAKE.............................8J-19
INDICATOR - OPERATION, ABS..........8J-17
INDICATOR - OPERATION, AIRBAG.......8J-18
INDICATOR - OPERATION, BRAKE/PARK
BRAKE.............................8J-19
INDICATOR - OPERATION, CARGO LAMP . . 8J-20
INDICATOR - OPERATION, CHECK
GAUGES............................8J-21
INDICATOR - OPERATION, CRUISE.......8J-22
INDICATOR - OPERATION, DOOR AJAR . . . 8J-23
INDICATOR - OPERATION, ETC..........8J-25
INDICATOR - OPERATION, GEAR
SELECTOR..........................8J-27
INDICATOR - OPERATION, HIGH BEAM....8J-28
INDICATOR - OPERATION, LAMP OUT....8J-28
INDICATOR - OPERATION, LOW FUEL.....8J-29
INDICATOR - OPERATION, OVERDRIVE
OFF ...............................8J-33
INDICATOR - OPERATION, SEATBELT.....8J-34
INDICATOR - OPERATION, SECURITY.....8J-35
INDICATOR - OPERATION, SERVICE 4WD . . 8J-36
INDICATOR - OPERATION, TRANS TEMP . . 8J-38
INDICATOR - OPERATION, TURN SIGNAL . . 8J-39
INDICATOR - OPERATION, UPSHIFT......8J-40
INDICATOR - OPERATION, WAIT-TO-
START .............................8J-42
INDICATOR - OPERATION, WASHER
FLUID..............................8J-42
INDICATOR - OPERATION, WATER-IN-
FUEL..............................8J-43
INDICATOR LAMP - DESCRIPTION,
SENTRY KEY IMMOBILIZER SYSTEM......8Q-5
INDICATOR LAMP - OPERATION,
SENTRY KEY IMMOBILIZER SYSTEM......8Q-5
INDICATOR LAMP (MIL) - DESCRIPTION,
MALFUNCTION.......................8J-30
INDICATOR LAMP (MIL) - OPERATION,
MALFUNCTION.......................8J-30
INDICATOR TEST - STANDARD
PROCEDURE, BUILT-IN................8F-10
INDICATORS - DIAGNOSIS AND
TESTING, TREAD WEAR................22-7
INERTIA HINGE COVER - INSTALLATION,
CENTER SEAT BACK..................23-78
INERTIA HINGE COVER - REMOVAL,
CENTER SEAT BACK..................23-78
INFLATION PRESSURES - DESCRIPTION,
TIRE................................22-6
INFO CENTER - DESCRIPTION,
ELECTRONIC VEHICLE.................8M-7
INFO CENTER - INSTALLATION,
ELECTRONIC VEHICLE................8M-10
INFO CENTER - OPERATION,
ELECTRONIC VEHICLE.................8M-8
INFO CENTER - REMOVAL, ELECTRONIC
VEHICLE...........................8M-10
INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING
PUMP.............................19-39
INITIALIZATION, STANDARD PROCEDURE
- SENTRY KEY IMMOBILIZER SYSTEM....8Q-3
INJECTION PUMP - DESCRIPTION, FUEL . . 14-64
INJECTION PUMP - INSTALLATION, FUEL . 14-67
INJECTION PUMP - OPERATION, FUEL
....14-64
INJECTION PUMP - REMOVAL, FUEL
.....14-65
INJECTION PUMP TIMING - DIAGNOSIS
AND TESTING, FUEL
..................14-65
INJECTOR - DESCRIPTION, FUEL
. . . 14-32,14-85
INJECTOR - INSTALLATION, FUEL
........14-87
INJECTOR - OPERATION, FUEL
.....14-32,14-86
INJECTOR - REMOVAL, FUEL
...........14-87
INJECTOR FIRING ORDER, DIESEL -
FUEL
..............................14-60
INJECTOR RAIL - DESCRIPTION, FUEL
....14-89
INJECTOR RAIL - INSTALLATION, FUEL
. . . 14-90
INJECTOR RAIL - OPERATION, FUEL
.....14-89
INJECTOR RAIL - REMOVAL, FUEL
.......14-89
INLET AIR TEMPERATURE SENSOR/
PRESSURE SENSOR - DESCRIPTION
.....14-90INLET AIR TEMPERATURE SENSOR/
PRESSURE SENSOR - INSTALLATION.....14-90
INLET AIR TEMPERATURE SENSOR/
PRESSURE SENSOR - OPERATION.......14-90
INLET AIR TEMPERATURE SENSOR/
PRESSURE SENSOR - REMOVAL........14-90
INLET FILTER - INSTALLATION..........14-23
INLET FILTER - REMOVAL..............14-23
INNER BELT MOLDING - INSTALLATION,
FRONT DOOR.......................23-93
INNER BELT MOLDING - INSTALLATION,
REAR DOOR........................23-94
INNER BELT MOLDING - REMOVAL,
FRONT DOOR.......................23-93
INNER BELT MOLDING - REMOVAL,
REAR DOOR........................23-94
INPUT - OPERATION, ASD SENSE - PCM . . . 8I-6
INPUT CLUTCH ASSEMBLY - ASSEMBLY . 21-552
INPUT CLUTCH ASSEMBLY -
DESCRIPTION......................21-549
INPUT CLUTCH ASSEMBLY -
DISASSEMBLY......................21-550
INPUT CLUTCH ASSEMBLY - OPERATION . 21-549
INPUT SHAFT SEAL - INSTALLATION,
STEERING GEAR.....................19-28
INPUT SHAFT SEAL - REMOVAL,
STEERING GEAR.....................19-25
INPUT SPEED SENSOR - DESCRIPTION . . 21-558
INPUT SPEED SENSOR - INSTALLATION . 21-559
INPUT SPEED SENSOR - OPERATION....21-558
INPUT SPEED SENSOR - REMOVAL.......21-559
INSERTS - INSTALLATION, SPRING TIP....2-42
INSERTS - REMOVAL, SPRING TIP........2-41
INSIDE HANDLE ACTUATOR -
INSTALLATION..................23-22,23-32
INSIDE HANDLE ACTUATOR - REMOVAL . . 23-22,
23-31
INSTALLED - INSTALLATION, FRONT OIL
SEAL - FRONT COVER.................9-384
INSTALLED - REMOVAL, FRONT OIL
SEAL - FRONT COVER.................9-384
INSTRUMENT CLUSTER - ASSEMBLY.....8J-15
INSTRUMENT CLUSTER - DESCRIPTION . . . 8J-2
INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING.......................8J-10
INSTRUMENT CLUSTER - DISASSEMBLY . . 8J-14
INSTRUMENT CLUSTER - INSTALLATION . . 8J-16
INSTRUMENT CLUSTER - OPERATION.....8J-6
INSTRUMENT CLUSTER - REMOVAL.....8J-14
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-7
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-6
INSTRUMENT PANEL ASSEMBLY -
INSTALLATION.......................23-56
INSTRUMENT PANEL ASSEMBLY -
REMOVAL..........................23-53
INSTRUMENT PANEL CENTER BEZEL -
INSTALLATION.......................23-58
INSTRUMENT PANEL CENTER BEZEL -
REMOVAL..........................23-58
INSTRUMENT PANEL DRIVER SIDE
BEZEL - INSTALLATION................23-59
INSTRUMENT PANEL DRIVER SIDE
BEZEL - REMOVAL...................23-58
INSTRUMENT PANEL DUCTS -
INSTALLATION.......................24-29
INSTRUMENT PANEL DUCTS - REMOVAL . 24-29
INSTRUMENT PANEL HEADLAMP
SWITCH BEZEL - INSTALLATION.........23-57
INSTRUMENT PANEL HEADLAMP
SWITCH BEZEL - REMOVAL............23-57
INSTRUMENT PANEL LOWER
SURROUND - INSTALLATION...........23-60
INSTRUMENT PANEL LOWER
SURROUND - REMOVAL...............23-60
INSTRUMENT PANEL TOP COVER -
INSTALLATION.......................23-60
INSTRUMENT PANEL TOP COVER -
REMOVAL..........................23-59
INTAKE AIR HEATER - DESCRIPTION.....14-91
INTAKE AIR HEATER - INSTALLATION
.....14-91
INTAKE AIR HEATER - OPERATION
.......14-91
INTAKE AIR HEATER - REMOVAL
........14-91
INTAKE AIR HEATER RELAY -
DESCRIPTION
.......................14-92
INTAKE AIR HEATER RELAY -
INSTALLATION
.......................14-93INTAKE AIR HEATER RELAY -
OPERATION.........................14-92
INTAKE AIR HEATER RELAY - REMOVAL . . 14-93
INTAKE AIR TEMPERATURE SENSOR -
DESCRIPTION.......................14-36
INTAKE AIR TEMPERATURE SENSOR -
INSTALLATION.......................14-38
INTAKE AIR TEMPERATURE SENSOR -
OPERATION.........................14-36
INTAKE AIR TEMPERATURE SENSOR -
REMOVAL..........................14-36
INTAKE AIR TEMPERATURE SENSOR/
MAP SENSOR - DESCRIPTION..........14-93
INTAKE AIR TEMPERATURE SENSOR/
MAP SENSOR - INSTALLATION..........14-94
INTAKE AIR TEMPERATURE SENSOR/
MAP SENSOR - OPERATION............14-93
INTAKE AIR TEMPERATURE SENSOR/
MAP SENSOR - REMOVAL.............14-93
INTAKE MANIFOLD - CLEANING....9-158,9-219,
9-275,9-346,9-402
INTAKE MANIFOLD - DESCRIPTION . 9-157,9-219,
9-274,9-401,9-71
INTAKE MANIFOLD - INSPECTION . . 9-158,9-219,
9-275,9-346,9-402
INTAKE MANIFOLD - INSTALLATION.....9-158,
9-219,9-275,9-346,9-402,9-72
INTAKE MANIFOLD - OPERATION........9-274
INTAKE MANIFOLD - REMOVAL....9-157,9-219,
9-275,9-345,9-401,9-72
INTAKE MANIFOLD LEAKAGE -
DIAGNOSIS AND TESTING . . . 9-157,9-219,9-274,
9-401
INTAKE MANIFOLD LEAKS - DIAGNOSIS
AND TESTING........................9-71
INTAKE SYSTEM - INSTALLATION, AIR....9-194
INTAKE SYSTEM - REMOVAL, AIR.......9-194
INTAKE/EXHAUST VALVES & SEATS -
CLEANING..........................9-248
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION....9-122,9-246,9-27,9-305,9-375
INTAKE/EXHAUST VALVES & SEATS -
INSPECTION........................9-248
INTAKE/EXHAUST VALVES & SEATS -
INSTALLATION..............9-123,9-248,9-29
INTAKE/EXHAUST VALVES & SEATS -
REMOVAL.................9-122,9-248,9-28
INTEGRATED POWER MODULE -
DESCRIPTION.....................8W-97-3
INTEGRATED POWER MODULE -
INSTALLATION....................8W-97-4
INTEGRATED POWER MODULE -
OPERATION.......................8W-97-3
INTEGRATED POWER MODULE -
REMOVAL........................8W-97-3
INTERIOR - CAUTION.................23-63
INTERLOCK - ADJUSTMENTS, BRAKE
TRANSMISSION SHIFT . . . 21-195,21-376,21-540
INTERLOCK - DIAGNOSIS AND TESTING,
BRAKE TRANSMISSION SHIFT . . . 21-195,21-375,
21-540
INTERLOCK SYSTEM - DESCRIPTION,
BRAKE TRANSMISSION SHIFT . . . 21-194,21-375,
21-540
INTERLOCK SYSTEM - OPERATION,
BRAKE TRANSMISSION SHIFT . . . 21-194,21-375,
21-540
INTERNATIONAL SYMBOLS -
DESCRIPTION......................Intro.-6
INTERNATIONAL SYMBOLS -
DESCRIPTION.........................0-1
INTRODUCTION - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS.....9-178,9-225,
9-353,9-4,9-93
INVERTED FLARING - STANDARD
PROCEDURE, DOUBLE..................5-7
IOD FUSE - DESCRIPTION...........8W-97-6
IOD FUSE - INSTALLATION...........8W-97-7
IOD FUSE - OPERATION.............8W-97-6
IOD FUSE - REMOVAL..............8W-97-6
ISO FLARING - STANDARD PROCEDURE....5-7
ISOLATORS - INSTALLATION, BODY
......23-37
ISOLATORS - REMOVAL, BODY
.........23-36
JOINT - DIAGNOSIS AND TESTING,
LOWER BALL
........................2-18
JOINT - DIAGNOSIS AND TESTING,
UPPER BALL
.........................2-26
JOINT - INSTALLATION, LOWER BALL
. 2-19,2-33
18 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

PRESSURE (LP) SENSOR -
INSTALLATION, LINE.................21-560
PRESSURE (LP) SENSOR - OPERATION,
LINE..............................21-559
PRESSURE (LP) SENSOR - REMOVAL,
LINE..............................21-559
PRESSURE RELEASE - STANDARD
PROCEDURE, FUEL SYSTEM.............14-2
PRESSURE RELIEF VALVE - CLEANING,
OIL................................9-343
PRESSURE RELIEF VALVE -
DESCRIPTION, HIGH..................24-35
PRESSURE RELIEF VALVE - INSPECTION,
OIL................................9-343
PRESSURE RELIEF VALVE -
INSTALLATION, OIL...................9-343
PRESSURE RELIEF VALVE - OPERATION,
HIGH..............................24-36
PRESSURE RELIEF VALVE - REMOVAL,
OIL................................9-343
PRESSURE SENSOR - DESCRIPTION,
FUEL..............................14-72
PRESSURE SENSOR - INSTALLATION,
FUEL..............................14-72
PRESSURE SENSOR - OPERATION, FUEL . . 14-72
PRESSURE SENSOR - REMOVAL, FUEL . . . 14-72
PRESSURE SENSOR/SWITCH -
DESCRIPTION, OIL....................9-66
PRESSURE SENSOR/SWITCH -
INSTALLATION, OIL...............9-343,9-67
PRESSURE SENSOR/SWITCH -
OPERATION, OIL......................9-66
PRESSURE SENSOR/SWITCH -
REMOVAL, OIL..................9-343,9-67
PRESSURE, SPECIFICATIONS - FUEL
SYSTEM............................14-3
PRESSURE SWITCH - DESCRIPTION,
POWER STEERING...................19-45
PRESSURE SWITCH - OPERATION,
POWER STEERING...................19-45
PRESSURE TEST - DIAGNOSIS AND
TESTING, HYDRAULIC....21-140,21-321,21-493
PRESSURE TRANSDUCER -
DESCRIPTION, A/C...................24-15
PRESSURE TRANSDUCER - DIAGNOSIS
AND TESTING, A/C...................24-15
PRESSURE TRANSDUCER -
INSTALLATION, A/C...................24-16
PRESSURE TRANSDUCER - OPERATION,
A/C................................24-15
PRESSURE TRANSDUCER - REMOVAL,
A/C................................24-16
PRESSURES - DESCRIPTION, TIRE
INFLATION...........................22-6
PRIMING - STANDARD PROCEDURE,
FUEL SYSTEM.......................14-59
PROGRAMING - STANDARD
PROCEDURE, RKE TRANSMITTER.......8N-10
PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC VEHICLE
INFORMATION CENTER................8M-8
PROGRAMMING - STANDARD
PROCEDURE, PCM/SKIM...............8E-14
PROGRAMMING, STANDARD
PROCEDURE - SENTRY KEY
IMMOBILIZER SYSTEM TRANSPONDER....8Q-4
PROPELLER SHAFT - DIAGNOSIS AND
TESTING.............................3-1
PROPELLER SHAFT - INSTALLATION,
FRONT...............................3-7
PROPELLER SHAFT - INSTALLATION,
REAR................................3-8
PROPELLER SHAFT - REMOVAL, FRONT....3-6
PROPELLER SHAFT - REMOVAL, REAR.....3-7
PROPELLER SHAFT - SPECIAL TOOLS......3-6
PROPELLER SHAFT - SPECIFICATIONS......3-6
PROPELLER SHAFT - STANDARD
PROCEDURE..........................3-3
PROPORTIONING - DESCRIPTION,
ELECTRONIC VARIABLE BRAKE..........5-43
PROPORTIONING - OPERATION,
ELECTRONIC VARIABLE BRAKE..........5-43
PULLEY - INSTALLATION..............19-46
PULLEY - REMOVAL
..................19-45
PUMP - 5.7L - INSTALLATION, WATER
.....7-71
PUMP - 5.7L - REMOVAL, WATER
........7-70
PUMP - 5.9L - CLEANING, WATER
........7-64
PUMP - 5.9L - DESCRIPTION, WATER
.....7-62PUMP - 5.9L - INSPECTION, WATER......7-64
PUMP - 5.9L - INSTALLATION, WATER.....7-64
PUMP - 5.9L - OPERATION, WATER.......7-62
PUMP - 5.9L - REMOVAL, WATER........7-63
PUMP - 5.9L DIESEL - CLEANING,
WATER .............................7-67
PUMP - 5.9L DIESEL - DESCRIPTION,
WATER .............................7-67
PUMP - 5.9L DIESEL - INSPECTION,
WATER .............................7-68
PUMP - 5.9L DIESEL - INSTALLATION,
WATER .............................7-68
PUMP - 5.9L DIESEL - OPERATION,
WATER .............................7-67
PUMP - 5.9L DIESEL - REMOVAL,
WATER .............................7-67
PUMP - ASSEMBLY, OIL......9-156,9-274,9-68
PUMP - ASSEMBLY, OIL . . 21-215,21-393,21-566
PUMP - CLEANING, OIL.....9-155,9-218,9-344,
9-398
PUMP - CLEANING, OIL . . 21-214,21-393,21-566
PUMP - DESCRIPTION................19-38
PUMP - DESCRIPTION, FUEL...........14-12
PUMP - DESCRIPTION, FUEL INJECTION . . 14-64
PUMP - DESCRIPTION, FUEL TRANSFER . . 14-75
PUMP - DESCRIPTION, LEAK DETECTION . 25-13
PUMP - DESCRIPTION, OIL.....21-212,21-392,
21-562
PUMP - DESCRIPTION, WATER..........7-64
PUMP - DIAGNOSIS AND TESTING,
WATER .........................7-62,7-67
PUMP - DISASSEMBLY, OIL . . . 9-155,9-272,9-67
PUMP - DISASSEMBLY, OIL.....21-212,21-393,
21-564
PUMP - INITIAL OPERATION -
STANDARD PROCEDURE, POWER
STEERING..........................19-39
PUMP - INSPECTION, OIL . . . 9-155,9-218,9-272,
9-344,9-399,9-67
PUMP - INSPECTION, OIL . 21-214,21-393,21-566
PUMP - INSTALLATION, FUEL INJECTION . 14-67
PUMP - INSTALLATION, FUEL TRANSFER . 14-76
PUMP - INSTALLATION, LEAK
DETECTION.........................25-16
PUMP - INSTALLATION, OIL . 9-157,9-219,9-274,
9-344,9-400,9-68
PUMP - OPERATION..................19-38
PUMP - OPERATION, FUEL.............14-12
PUMP - OPERATION, FUEL INJECTION....14-64
PUMP - OPERATION, FUEL TRANSFER....14-76
PUMP - OPERATION, LEAK DETECTION . . . 25-14
PUMP - OPERATION, OIL . 21-212,21-392,21-562
PUMP - OPERATION, WATER............7-64
PUMP - REMOVAL, FUEL INJECTION.....14-65
PUMP - REMOVAL, FUEL TRANSFER.....14-76
PUMP - REMOVAL, LEAK DETECTION....25-16
PUMP - REMOVAL, OIL.....9-154,9-218,9-272,
9-343,9-398,9-67
PUMP BYPASS - DESCRIPTION, WATER . . . 7-64
PUMP BYPASS - OPERATION, WATER.....7-65
PUMP BYPASS HOSE WITH AIR
CONDITIONING - INSTALLATION,
WATER .............................7-70
PUMP BYPASS HOSE WITH AIR
CONDITIONING - REMOVAL, WATER......7-68
PUMP BYPASS HOSE WITHOUT AIR
CONDITIONING - INSTALLATION,
WATER .............................7-70
PUMP BYPASS HOSE WITHOUT AIR
CONDITIONING - REMOVAL, WATER......7-69
PUMP FRONT SEAL - INSTALLATION,
OIL
...............................21-567
PUMP FRONT SEAL - REMOVAL, OIL
....21-567
PUMP LEAKAGE - DIAGNOSIS AND
TESTING
...........................19-39
PUMP MODULE - DESCRIPTION, FUEL
....14-12
PUMP MODULE - INSTALLATION, FUEL
. . . 14-13
PUMP MODULE - OPERATION, FUEL
.....14-12
PUMP MODULE - REMOVAL, FUEL
.......14-12
PUMP RELAY - DESCRIPTION, FUEL
.....14-33
PUMP RELAY - INSTALLATION, FUEL
.....14-33
PUMP RELAY - OPERATION, FUEL
.......14-33
PUMP RELAY - REMOVAL, FUEL
........14-33
PUMP RELAYS - DIAGNOSIS AND
TESTING, ASD AND FUEL
...............8I-7
PUMP TIMING - DIAGNOSIS AND
TESTING, FUEL INJECTION
.............14-65PUMP VOLUME CHECK - STANDARD
PROCEDURE, OIL...................21-563
PUMP/MOTOR - DESCRIPTION, WASHER . 8R-13
PUMP/MOTOR - INSTALLATION,
WASHER...........................8R-14
PUMP/MOTOR - OPERATION, WASHER . . . 8R-13
PUMP/MOTOR - REMOVAL, WASHER....8R-14
PUSHRODS - CLEANING...............9-301
PUSHRODS - INSPECTION.............9-302
QUAD CAB - INSTALLATION............8O-32
QUAD CAB - REMOVAL................8O-29
QUICK CONNECT FITTING -
DESCRIPTION........................14-8
QUICK LEARN - STANDARD
PROCEDURE, TCM...................8E-21
QUICK-CONNECT FITTINGS - STANDARD
PROCEDURE.........................14-8
RADIAL - PLY TIRES - DESCRIPTION......22-6
RADIATOR - 5.9L DIESEL - CLEANING.....7-60
RADIATOR - 5.9L DIESEL -
DESCRIPTION........................7-59
RADIATOR - 5.9L DIESEL - INSPECTION . . . 7-60
RADIATOR - 5.9L DIESEL -
INSTALLATION........................7-60
RADIATOR - 5.9L DIESEL - OPERATION....7-59
RADIATOR - 5.9L DIESEL - REMOVAL.....7-59
RADIATOR - CLEANING.................7-58
RADIATOR - DESCRIPTION..............7-56
RADIATOR - INSPECTION.................7-58
RADIATOR - INSTALLATION.............7-58
RADIATOR - OPERATION................7-56
RADIATOR - REMOVAL.................7-57
RADIATOR CAP - DIAGNOSIS AND
TESTING............................7-61
RADIATOR CAP-TO-FILLER NECK SEAL -
DIAGNOSIS AND TESTING..............7-61
RADIATOR COOLANT FLOW -
DIAGNOSIS AND TESTING..........7-57,7-59
RADIATOR CROSSMEMBER -
INSTALLATION, UPPER................23-42
RADIATOR CROSSMEMBER - REMOVAL,
UPPER.............................23-42
RADIATOR FAN - 5.9L DIESEL -
CLEANING...........................7-41
RADIATOR FAN - 5.9L DIESEL -
INSPECTION.........................7-41
RADIATOR FAN - 5.9L DIESEL -
INSTALLATION........................7-41
RADIATOR FAN - 5.9L DIESEL -
REMOVAL...........................7-41
RADIATOR FAN - CLEANING.............7-40
RADIATOR FAN - INSPECTION...........7-40
RADIATOR FAN - INSTALLATION..........7-40
RADIATOR FAN - REMOVAL.............7-39
RADIATOR PRESSURE CAP -
DESCRIPTION........................7-60
RADIATOR PRESSURE CAP - OPERATION . . 7-61
RADIO - DESCRIPTION.................8A-7
RADIO - INSTALLATION................8A-8
RADIO - OPERATION...................8A-7
RADIO - REMOVAL....................8A-7
RADIO NOISE SUPPRESSION GROUND
STRAP - DESCRIPTION.................8A-8
RADIO NOISE SUPPRESSION GROUND
STRAP - INSTALLATION...............8A-10
RADIO NOISE SUPPRESSION GROUND
STRAP - OPERATION..................8A-8
RADIO NOISE SUPPRESSION GROUND
STRAP - REMOVAL....................8A-9
RAIL - DESCRIPTION, FUEL
............14-13
RAIL - DESCRIPTION, FUEL INJECTOR
....14-89
RAIL - INSTALLATION, FUEL
............14-18
RAIL - INSTALLATION, FUEL INJECTOR
. . . 14-90
RAIL - OPERATION, FUEL
..............14-13
RAIL - OPERATION, FUEL INJECTOR
.....14-89
RAIL - REMOVAL, FUEL
...............14-13
RAIL - REMOVAL, FUEL INJECTOR
.......14-89
RAIL REPAIR - STANDARD PROCEDURE,
HYDROFORM FENDER
.................13-12
RAIL TIP REPLACEMENT - STANDARD
PROCEDURE, LIGHT DUTY FRONT
FRAME
..............................13-4
RAIL WEATHERSTRIP - INSTALLATION,
DRIP
..............................23-91
RAIL WEATHERSTRIP - REMOVAL, DRIP
. . 23-91
RAIL WEATHERSTRIP RETAINER -
INSTALLATION, DRIP
.................23-92
26 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

TACHOMETER - DESCRIPTION..........8J-37
TACHOMETER - OPERATION............8J-37
TAIL LAMP - INSTALLATION............8L-21
TAIL LAMP - REMOVAL................8L-21
TAIL LAMP UNIT - INSTALLATION.......8L-21
TAIL LAMP UNIT - REMOVAL...........8L-21
TAILGATE - INSTALLATION.............23-17
TAILGATE - REMOVAL.................23-17
TAILPIPE - 5.9L DIESEL - INSPECTION....11-9
TAILPIPE - 5.9L DIESEL - INSTALLATION . . . 11-9
TAILPIPE - 5.9L DIESEL - REMOVAL......11-9
TAILPIPE - INSPECTION...............11-10
TAILPIPE - INSTALLATION..............11-10
TAILPIPE - REMOVAL.................11-10
TANK - DESCRIPTION, FUEL............14-20
TANK - OPERATION, FUEL..............14-20
TANK MODULE - DESCRIPTION, FUEL....14-75
TANK MODULE - INSTALLATION, FUEL....14-75
TANK MODULE - OPERATION, FUEL......14-75
TANK MODULE - REMOVAL, FUEL.......14-75
TAPPETS - DIAGNOSIS AND TESTING,
HYDRAULIC....................9-258,9-386
TASK MANAGER - DESCRIPTION.........25-1
TASK MANAGER - OPERATION...........25-5
TCM QUICK LEARN - STANDARD
PROCEDURE........................8E-21
TEMP INDICATOR - DESCRIPTION,
TRANS.............................8J-38
TEMP INDICATOR - OPERATION, TRANS . . 8J-38
TEMP SENSOR - DESCRIPTION,
AMBIENT..........................8M-10
TEMP SENSOR - OPERATION, AMBIENT . . 8M-10
TEMPERATURE GAUGE - DESCRIPTION,
ENGINE............................8J-23
TEMPERATURE GAUGE - OPERATION,
ENGINE............................8J-23
TEMPERATURE SENSOR - DESCRIPTION,
BATTERY...........................8F-21
TEMPERATURE SENSOR - DESCRIPTION,
ENGINE COOLANT.....................7-44
TEMPERATURE SENSOR - DESCRIPTION,
INTAKE AIR .........................14-36
TEMPERATURE SENSOR - DESCRIPTION,
TRANSMISSION.........21-267,21-445,21-583
TEMPERATURE SENSOR - DIAGNOSIS
AND TESTING, AMBIENT..............8M-11
TEMPERATURE SENSOR -
INSTALLATION, BATTERY..............8F-21
TEMPERATURE SENSOR -
INSTALLATION, ENGINE COOLANT........7-47
TEMPERATURE SENSOR -
INSTALLATION, INTAKE AIR............14-38
TEMPERATURE SENSOR - OPERATION,
BATTERY...........................8F-21
TEMPERATURE SENSOR - OPERATION,
ENGINE COOLANT.....................7-44
TEMPERATURE SENSOR - OPERATION,
INTAKE AIR .........................14-36
TEMPERATURE SENSOR - OPERATION,
TRANSMISSION.........21-267,21-445,21-583
TEMPERATURE SENSOR - REMOVAL,
BATTERY...........................8F-21
TEMPERATURE SENSOR - REMOVAL,
ENGINE COOLANT.....................7-44
TEMPERATURE SENSOR - REMOVAL,
INTAKE AIR .........................14-36
TEMPERATURE SENSOR CIRCUIT -
DIAGNOSIS AND TESTING, AMBIENT....8M-11
TEMPERATURE SENSOR/MAP SENSOR -
DESCRIPTION, INTAKE AIR.............14-93
TEMPERATURE SENSOR/MAP SENSOR -
INSTALLATION, INTAKE AIR............14-94
TEMPERATURE SENSOR/MAP SENSOR -
OPERATION, INTAKE AIR...............14-93
TEMPERATURE SENSOR/MAP SENSOR -
REMOVAL, INTAKE AIR................14-93
TEMPERATURE SENSOR/PRESSURE
SENSOR - DESCRIPTION, INLET AIR.....14-90
TEMPERATURE SENSOR/PRESSURE
SENSOR - INSTALLATION, INLET AIR
.....14-90
TEMPERATURE SENSOR/PRESSURE
SENSOR - OPERATION, INLET AIR
.......14-90
TEMPERATURE SENSOR/PRESSURE
SENSOR - REMOVAL, INLET AIR
........14-90
TEMPORARY - DESCRIPTION, SPARE
TIRE
................................22-5
TEMPORARY TIRE - DESCRIPTION,
SPARE
.............................22-15TENSION REDUCER - DESCRIPTION,
SEAT BELT .........................8O-48
TENSION REDUCER - DIAGNOSIS AND
TESTING, SEAT BELT.................8O-49
TENSION REDUCER - OPERATION, SEAT
BELT ..............................8O-49
TENSIONER - DESCRIPTION, SEAT BELT . . 8O-47
TENSIONER - OPERATION, SEAT BELT....8O-48
TENSIONERS - 3.7L / 4.7L -
DESCRIPTION, BELT...................7-22
TENSIONERS - 3.7L / 4.7L -
INSTALLATION, BELT...................7-23
TENSIONERS - 3.7L / 4.7L - OPERATION,
BELT ...............................7-22
TENSIONERS - 3.7L / 4.7L - REMOVAL,
BELT ...............................7-22
TENSIONERS - 5.9L - DESCRIPTION,
BELT ...............................7-23
TENSIONERS - 5.9L - INSTALLATION,
BELT ...............................7-24
TENSIONERS - 5.9L - OPERATION, BELT . . . 7-23
TENSIONERS - 5.9L - REMOVAL, BELT.....7-23
TENSIONERS - 5.9L DIESEL -
DESCRIPTION, BELT...................7-24
TENSIONERS - 5.9L DIESEL -
INSTALLATION, BELT...................7-25
TENSIONERS - 5.9L DIESEL -
OPERATION, BELT.....................7-24
TENSIONERS - 5.9L DIESEL - REMOVAL,
BELT ...............................7-25
TERMINAL - INSTALLATION.........8W-01-14
TERMINAL - REMOVAL..............8W-01-14
TEST - DIAGNOSIS AND TESTING,
HYDRAULIC PRESSURE . . 21-140,21-321,21-493
TEST - DIAGNOSIS AND TESTING, ROAD . . . 8P-3
TEST - DIAGNOSIS AND TESTING,
VACUUM SUPPLY.....................8P-2
TEST - STANDARD PROCEDURE,
BUILT-IN INDICATOR..................8F-10
TEST - STANDARD PROCEDURE,
IGNITION-OFF DRAW..................8F-11
TEST - STANDARD PROCEDURE,
OPEN-CIRCUIT VOLTAGE...............8F-10
TEST - STANDARD PROCEDURE,
VERIFICATION........................8O-8
TEST MODE - DESCRIPTION, CIRCUIT
ACTUATION..........................25-1
TEST MODE - DESCRIPTION, STATE
DISPLAY............................25-1
TESTER - STANDARD PROCEDURE,
USING MICRO 420 BATTERY............8F-12
TESTS - DIAGNOSIS AND TESTING,
CYLINDER COMPRESSION/LEAKAGE.....9-288
THEFT SECURITY SYSTEM, DIAGNOSIS
AND TESTING - VEHICLE...............8Q-3
THERMOSTAT - 3.7L/4.7L -
DESCRIPTION, ENGINE COOLANT.........7-50
THERMOSTAT - 3.7L/4.7L -
INSTALLATION, ENGINE COOLANT........7-51
THERMOSTAT - 3.7L/4.7L - OPERATION,
ENGINE COOLANT.....................7-51
THERMOSTAT - 3.7L/4.7L - REMOVAL,
ENGINE COOLANT.....................7-51
THERMOSTAT - 5.9L DIESEL -
DESCRIPTION, ENGINE COOLANT.........7-52
THERMOSTAT - 5.9L DIESEL -
INSTALLATION, ENGINE COOLANT........7-53
THERMOSTAT - 5.9L DIESEL -
OPERATION, ENGINE COOLANT..........7-52
THERMOSTAT - 5.9L DIESEL -
REMOVAL, ENGINE COOLANT............7-53
THERMOSTAT - DIAGNOSIS AND
TESTING....................7-48,7-51,7-52
THERMOSTAT-5.7L/5.9L - DESCRIPTION,
ENGINE COOLANT.....................7-47
THERMOSTAT-5.7L/5.9L -
INSTALLATION, ENGINE COOLANT........7-49
THERMOSTAT-5.7L/5.9L - OPERATION,
ENGINE COOLANT
.....................7-48
THERMOSTAT-5.7L/5.9L - REMOVAL,
ENGINE COOLANT
.....................7-48
THREAD REPAIR - STANDARD
PROCEDURE, ALUMINUM
. 21-156,21-337,21-495
THREADED HOLE REPAIR -
DESCRIPTION
......................Intro.-9
THREADS - STANDARD PROCEDURE,
REPAIR DAMAGED OR WORN
.....9-186,9-232,
9-289,9-361,9-9,9-93THROTTLE BODY - DESCRIPTION........14-45
THROTTLE BODY - INSTALLATION.......14-47
THROTTLE BODY - OPERATION.........14-45
THROTTLE BODY - REMOVAL...........14-45
THROTTLE CONTROL CABLE -
INSTALLATION..................14-51,14-96
THROTTLE CONTROL CABLE - REMOVAL . 14-49,
14-94
THROTTLE POSITION SENSOR -
DESCRIPTION.......................14-52
THROTTLE POSITION SENSOR -
INSTALLATION.......................14-54
THROTTLE POSITION SENSOR -
OPERATION.........................14-52
THROTTLE POSITION SENSOR -
REMOVAL..........................14-53
THROTTLE VALVE CABLE -
ADJUSTMENTS...............21-255,21-432
THROTTLE VALVE CABLE -
DESCRIPTION................21-254,21-432
TIE DOWN - INSTALLATION, CARGO BOX . 23-37
TIE DOWN - REMOVAL, CARGO BOX.....23-37
TIE ROD END - DIAGNOSIS AND
TESTING, OUTER.....................19-31
TIE ROD END - INSTALLATION..........19-37
TIE ROD END - INSTALLATION, OUTER . . . 19-32
TIE ROD END - REMOVAL..............19-36
TIE ROD END - REMOVAL, OUTER.......19-31
TIMING - DESCRIPTION, VALVE..........9-75
TIMING - DIAGNOSIS AND TESTING,
FUEL INJECTION PUMP...............14-65
TIMING - OPERATION, VALVE............9-75
TIMING - VERIFICATION - STANDARD
PROCEDURE, ENGINE.................9-165
TIMING BELT / CHAIN COVER(S) -
INSTALLATION........9-169,9-278,9-404,9-81
TIMING BELT / CHAIN COVER(S) -
REMOVAL............9-168,9-278,9-404,9-80
TIMING BELT/CHAIN AND SPROCKETS -
INSPECTION....................9-171,9-83
TIMING BELT/CHAIN AND SPROCKETS -
INSTALLATION........9-172,9-279,9-406,9-84
TIMING BELT/CHAIN AND SPROCKETS -
REMOVAL............9-169,9-279,9-405,9-81
TIMING CHAIN STRETCH - INSPECTION,
MEASURING...................9-279,9-405
TIMING CHAIN WEAR - STANDARD
PROCEDURE, MEASURING.............9-165
TIMING CHAIN WEAR, STANDARD
PROCEDURE - MEASURING.............9-76
TIMING CHAIN/TENSIONER -
DESCRIPTION.......................9-222
TIMING CHAIN/TENSIONER - OPERATION . 9-222
TIMING DRIVE SYSTEM - DESCRIPTION . . 9-164
TIMING DRIVE SYSTEM - OPERATION....9-164
TIMING, SPECIFICATIONS - IGNITION......8I-6
TIMING VERIFICATION - SERVICE
PROCEDURE.........................9-76
TIMING VERIFICATION - STANDARD
PROCEDURE........................9-348
TIMING/CHAIN AND SPROCKETS -
INSTALLATION.......................9-222
TIMING/CHAIN AND SPROCKETS -
REMOVAL..........................9-221
TIMING/CHAIN COVER - INSTALLATION
. . . 9-221
TIMING/CHAIN COVER - REMOVAL
.......9-220
TIP INSERTS - INSTALLATION, SPRING
....2-42
TIP INSERTS - REMOVAL, SPRING
........2-41
TIP REPLACEMENT - STANDARD
PROCEDURE, LIGHT DUTY FRONT
FRAME RAIL
.........................13-4
TIRE - DESCRIPTION, FULL SIZE, SPARE
WHEEL WITH MATCHING
..............22-15
TIRE - DESCRIPTION, SPARE /
TEMPORARY
........................22-15
TIRE / TEMPORARY - DESCRIPTION,
SPARE
..............................22-5
TIRE AND WHEEL BALANCE -
STANDARD PROCEDURE
................22-4
TIRE AND WHEEL RUNOUT - DIAGNOSIS
AND TESTING
........................22-1
TIRE INFLATION PRESSURES -
DESCRIPTION
........................22-6
TIRE NOISE OR VIBRATION - DIAGNOSIS
AND TESTING
........................22-7
TIRE PRESSURE FOR HIGH SPEEDS -
DESCRIPTION
........................22-6
34 INDEXDR
Description Group-Page Description Group-Page Description Group-Page