2003 DODGE RAM intake manifold

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Page 1488 of 2895

DODGE RAM 2003  Service Repair Manual OS-US Item Identification Location of
.127 mm adjacent to
two
(.005 in.) 3/89tapped
holes on
each
end of
cylinder
head.
TORQUE
TORQUE CHART 5.9L ENGINE
DESCRIPTION N´m Ft.
Lbs.In.
Lbs.
Camshaft Sproc

Page 1493 of 2895

DODGE RAM 2003  Service Repair Manual If a large combustion/compression pressure leak
exists, bubbles will be visible in the coolant.
COOLING SYSTEM TESTER METHOD
WARNING: WITH COOLING SYSTEM TESTER IN
PLACE, PRESSURE WILL BUILD UP FAST.

Page 1494 of 2895

DODGE RAM 2003  Service Repair Manual (9) If required, adjust spark plugs to specifications.
Install the plugs and tighten to 41 N´m (30 ft. lbs.)
torque.
(10) Install coil wire.
(11) Connect heat indicator sending unit wire.
(12) Connec

Page 1499 of 2895

DODGE RAM 2003  Service Repair Manual (1) Remove oil pressure sending unit from back of
block.
(2) Insert a 3.175 mm (1/8 in.) finish wire, or
equivalent, into passage.
(3) Plug should be 190.0 to 195.2 mm (7-1/2 to
7-11/16 in.) from mach

Page 1500 of 2895

DODGE RAM 2003  Service Repair Manual (3) Hold tool in position with a distributor lock-
plate bolt. This tool will restrict camshaft from being
pushed in too far and prevent knocking out the welch
plug in rear of cylinder block.Tool shou

Page 1507 of 2895

DODGE RAM 2003  Service Repair Manual DISTRIBUTOR BUSHING
REMOVAL
(1) Remove distributor (Refer to 8 - ELECTRICAL/
IGNITION CONTROL/DISTRIBUTOR - REMOVAL).
(2) Remove the intake manifold (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
RE

Page 1509 of 2895

DODGE RAM 2003  Service Repair Manual (3) Remove rocker assembly and push rods (Refer
to 9 - ENGINE/CYLINDER HEAD/ROCKER ARM /
ADJUSTER ASSY - REMOVAL). Identify push rods
to ensure installation in original locations.
(4) Remove intake ma

Page 1523 of 2895

DODGE RAM 2003  Service Repair Manual The relief valve spring has a free length of approx-
imately 49.5 mm (1.95 inches). The spring should
test between 19.5 and 20.5 pounds when compressed
to 34 mm (1-11/32 inches). Replace spring that f