2003 DODGE RAM intake manifold

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Page 1360 of 2895

DODGE RAM 2003  Service Repair Manual NOTE: The cylinder head bolts are tightened using
an angle torque procedure, however, the bolts are
not a torque-to-yield design.
(6) Tighten the bolts in sequence (Fig. 19) using
the following steps

Page 1362 of 2895

DODGE RAM 2003  Service Repair Manual (11) Re-set and install the right side secondary
chain tensioner.
(12) Remove Special Tool 8515.
(13) Install the timing chain cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - IN

Page 1402 of 2895

DODGE RAM 2003  Service Repair Manual (4) When filter separates from cylinder block oil
filter boss, tip gasket end upward to minimize oil
spill. Remove filter from vehicle.
NOTE: Make sure filter gasket was removed with fil-
ter.
(5) Wit

Page 1406 of 2895

DODGE RAM 2003  Service Repair Manual INSTALLATION
(1) Position the oil pump onto the crankshaft and
install one oil pump retaining bolts.
(2) Position the primary timing chain tensioner
and install three retaining bolts.
(3) Tighten the

Page 1407 of 2895

DODGE RAM 2003  Service Repair Manual (16) Unclip and remove heater hoses and tubes
from intake manifold (Fig. 108).
(17) Remove coolant temperature sensor (Refer to
7 - COOLING/ENGINE/ENGINE COOLANT TEM-
PERATURE SENSO - REMOVAL).
(18) R

Page 1426 of 2895

DODGE RAM 2003  Service Repair Manual PISTON RINGS
STANDARD PROCEDURE - PISTON RING
FITTING............................207
VIBRATION DAMPER
REMOVAL............................209
INSTALLATION........................209
STRUCTURAL COVER
DE

Page 1428 of 2895

DODGE RAM 2003  Service Repair Manual (Refer to 9 - ENGINE - DIAGNOSIS AND TEST-
ING)ÐPERFORMANCE and (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)ÐMECHANICAL for
possible causes and corrections of malfunctions.
(Refer to 14 - FUEL SYST

Page 1435 of 2895

DODGE RAM 2003  Service Repair Manual STANDARD PROCEDURE
STANDARD PROCEDURE - REPAIR DAMAGED
OR WORN THREADS
CAUTION: Be sure that the tapped holes maintain
the original center line.
Damaged or worn threads can be repaired. Essen-
tially,