2003 DAEWOO MATIZ wipers

BODY AND ACCESSORIES
CONTENTS
SECTION 9A BODY WIRING SYSTEM
SECTION 9B LIGHTING SYSTEMS
SECTION 9C HORNS
SECTION 9D WIPERS / WASHER SYSTEMS
SECTION 9E INSTRUMENTATION / DRIVER INFORMATION
SECTION 9F AUDIO SYSTEMS
SECTION 9G INTERIOR TRIM
SECTION 9H SEATS
SECTION 9I WATERLEAKS
SECTION 9J WINDNOISE
SECTION 9K SQUEAKS AND RATTLES
SECTION 9L GLASS AND MIRRORS
SECTION 9M EXTERIOR TRIM
SECTION 9N FRAME AND UNDERBODY
SECTION 9O BUMPERS AND FASCIAS
SECTION 9P DOORS
SECTION 9Q ROOF
SECTION 9R BODY FRONT END
SECTION 9S BODY REAR END
SECTION 9T IMMOBILIZER ANTI–THEFT SYSTEM

6E – 2 STEERING WHEEL AND COLUMN
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
STEERING WHEEL AND COLUMN
In addition to the steering function, the steering column
provides safety and security.
Caution: To ensure energy-absorbing action, it is
important to use only the specified screws, bolts,
and nuts, tightened to the specified torque.
The energy-absorbing column is designed to compress
in a front-end collision to lessen the chance of driver in-
jury.
The ignition switch and the lock are mounted on the col-
umn, allowing the ignition and steering operations to be
locked to inhibit theft of the car.
The column levers trigger the turn signals, the headlight
beams, and the windshield washer and wipers.
Notice: Apply a thin coat of lithium grease to all friction
points when reassembling to ensure proper operation.
The column may be easily disassembled and assembled.
D15A001A

Safety Device
A. Steering Column Upper Bracket.
B. Steering Column.
C. Steering Column Shaft.

9B–12 LIGHTING SYSTEMS
DAEWOO M-150 BL2
D209B102
CHMSL MOUNTING BRACKET
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the center high–mounted stoplamp
(CHMSL). Refer to “Center High–Mounted Stoplamp”
in this section.
3. Remove the rear window wiper motor assembly. Re-
fer to Section 9D, Wipers/Washer Systems.
4. Remove the CHMSL mounting bracket.

Remove the bolts (1).

Remove the CHMSL mounting bracket (2).
D209B103
Installation Procedure
1. Install the CHMSL mounting bracket with the bolts.
2. Install the rear window wiper motor assembly. Refer
to Section 9D, Wipers/Washer Systems.
3 .Install the CHMSL. Refer to “Center High–Mounted
Stoplamp” in this section.
4. Connect the negative battery cable.
D19D510A
LICENSE PLATE LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the license plate lamp from the tailgate han-
dle.

Remove the screws (1).

Draw out the license plate lamp (2).

Remove the license plate lamp bulb (3).
D19D511A
3. Remove the rear window wiper motor assembly. Re-
fer to Section 9D, Wipers/Washer Systems.
4. Disconnect the electrical connector in the tailgate.
5. Remove the tailgate handle. Refer to Section 9M, Ex-
terior Trim.
6. Remove the license plate lamp socket.

Remove the socket (1).

LIGHTING SYSTEMS 9B–13
DAEWOO M-150 BL2
D19D512A
Installation Procedure
1. Install the license plate lamp socket.
2. Install the tailgate handle. Refer to Section 9M, Exte-
rior Trim.
3. Connect the electrical connector.
4. Remove the rear window wiper motor assembly. Re-
fer to Section 9D, Wipers/Washer Systems.
5. Install the license plate lamp bulb.
6. Install the license plate lamp with the screws.
7. Connect the negative battery cable.
D109D513
DOOR JAMB SWITCH
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the door jamb switch.

Remove the screw (1).

Disconnect the electrical connector (2).

Remove the door jamb switch (3).
D109D514
Installation Procedure
1. Install the door jamb switch with the screw.
2. Connect the electrical connector.
3. Connect the negative battery cable.
D19D515A
INTERIOR COURTESY LAMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the interior courtesy lamp.

Pry off the interior courtesy lamp lens (1).

Remove the screws (2).

Disconnect the electrical connector (3).

Remove the interior courtesy lamp (4).

DAEWOO M-150 BL2
SECTION 9D
WIPERS / WASHER SYSTEMS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9D-2. . . . . . . . . . . . . . . . . .
Windshield Wiper System 9D-2. . . . . . . . . . . . . . . . . .
Windshield Washer System 9D-2. . . . . . . . . . . . . . . . .
Rear Window Wiper/Washer System 9D-2. . . . . . . . .
Diagnostic Information and Procedures 9D-3. . . . .
Windshield/Rear Window Wiper and Washer
System 9D-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9D-6. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9D-6. . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper Arm 9D-6. . . . . . . . . . . . . . . . . . . . .
Rear Window Wiper Arm 9D-6. . . . . . . . . . . . . . . . . . .
Windshield Wiper Motor 9D-7. . . . . . . . . . . . . . . . . . . .
Rear Window Wiper Motor 9D-8. . . . . . . . . . . . . . . . . . Windshield Wiper Linkage 9D-9. . . . . . . . . . . . . . . . . .
Windshield Wiper Blade 9D-10. . . . . . . . . . . . . . . . . . .
Washer Reservoir 9D-10. . . . . . . . . . . . . . . . . . . . . . . .
Washer Pump 9D-11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Washer Nozzle 9D-12. . . . . . . . . . . . . . . .
Rear Window Washer Nozzle 9D-12. . . . . . . . . . . . . .
Washer Hose 9D-13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 9D-15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9D-15. . . . . . . . . .
Schematic and Routing Diagrams 9D-16. . . . . . . . . .
Windshield/Rear Window Wiper/Washer
System 9D-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9D – 2 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
WINDSHIELD WIPER SYSTEM
The windshield wiper system consists of a wiper motor,
a linkage, a wiper arm and a blade, and a wiper/washer
switch. The windshield wiper circuit incorporates a self-
parking device which consists of a worm gear and a cam
plate in order to keep the circuit engage temporarily
when the switch is turned off. The wiper system is driven
by a permanent magnet-type motor. The windshield wip-
er motor is mounted on the dash panel and is directly
connected to the windshield wiper linkage.
The windshield wiper motor has two speeds, LOW and
HIGH, and also has intermittent wiper capability. The
wiper switch is an integral part of the wiper/washer
switch. Windshield wiper operation is actuated through
the lever on the right side of the steering column.
WINDSHIELD WASHER SYSTEM
The windshield washer system is equipped with a wash-
er fluid reservoir, a washer fluid pump, hoses, nozzles,and a wiper/washer switch. The windshield washer res-
ervoir is mounted inner the front right wheel well splash
shield. Attached to the reservoir is a washer pump,
which pumps fluid through the hoses to the two nozzles
mounted on the cowl panel. The washer switch is an in-
tegral part of the wiper/washer switch. Windshield wash-
er operation is actuated through the lever on the right
side of the steering column.
REAR WIPER/WASHER SYSTEM
The rear wiper/washer system is equipped with the high
grade vehicle. The rear wiper and the washer are one
assembly. The rear washer is installed to the rear wiper.
The rear wiper/washer switch is same with the wind-
shield wiper. Push the switch to one position forward
and the rear wiper operate slowly. And push more the
switch forward and the rear wiper/washer system oper-
ate.

WIPERS/WASHER SYSTEMS 9D–3
DAEWOO M-150 BL2
DIAGNOSTIC INFORMATION AND PROCEDURES
WINDSHIELD/REAR WINDOW WIPER AND WASHER SYSTEM
ConditionProbable CauseCorrection
Windshield Wipers Do Not
Work At Any Speed
The open or a short in the power
supply circuit to the fuse F8.
Repair or replace the open a short
in the power supply circuit to the
fuse F8.

Fuse F8 is blown.
Replace the fuse F8.

Faulty wiper/washer switch.
Replace the wiper/washer switch.

The circuit between the
wiper/washer switch connector
and the wiper relay is open or
short.
Repair or Replace the wiring
harness.

The circuit between the fuse F8
and the wiper relay is open or
short.
Repair or Replace the wiring
harness.

Faulty wiper relay.
Replace the wiper relay.

The circuit between the wiper
relay and the ground G201 is the
open circuit or a short circuit.
Repair or Replace the open circuit
or a short circuit between the
wiper relay and the ground G201.

The circuit between the
wiper/washer switch and the wiper
motor is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

The circuit between the fuse F8
and the wiper motor is the open
circuit or a short circuit.
Repair or Replace the wiring
harness.

The circuit between the wiper
relay and the wiper motor is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty wiper motor.
Replace the wiper motor.

The connection of the wiper
linkage and the wiper motor is
poor.
Tighten completely the nut.

Tighten completely the ball.

Wiper linkage is out of order.
Replace the wiper linkage.
Wipers Do Not Work On High
Faulty wiper/washer switch.
Replace the wiper/washer switch.
Speed, Low Speed OK
The circuit between the
wiper/washer switch and the wiper
motor is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty wiper motor.
Replace the wiper motor.
Wipers Do Not Work On Low
Faulty wiper/washer switch.
Replace the wiper/washer switch.
Speed, High Speed OK
The circuit between the
wiper/washer switch and the wiper
motor is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty wiper motor.
Replace the wiper motor.

9D –4 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
WINDSHIELD/REAR WINDOW WIPER AND WASHER SYSTEM(Cont’d)
ConditionProbable CauseCorrection
Wipers Do Not On Intermittent,
Other Speed OK
The circuit between the fuse F8
and the wiper relay is the open
circuit or a short circuit.
Repair or Replace the wiring
harness.

The circuit between the fuse F8
and the wiper motor is the open
circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty wiper/washer switch.
Replace the wiper/washer switch.

The circuit between the
wiper/washer switch and the wiper
relay is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty wiper relay.
Replace the wiper relay.

The circuit between the wiper
relay and the wiper motor is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Poor ground G201.
Repair or Replace the wiring
harness.

Faulty wiper motor.
Replace the wiper motor.
Windshield Washer Does Not
Work, Windshield Wipers OK
The open or a short in the power
supply circuit to the fuse F9.
Repair or Replace the open or a
short in the power supply circuit to
the fuse F9.

Fuse F9 is blown.
Replace the fuse.

The circuit between the fuse F9
and the wiper/washer switch is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty wiper/washer switch.
Replace the wiper/washer switch.

The circuit between the wiper/
washer switch and the wiper relay
is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty wiper relay.
Replace the wiper relay.

The circuit between the wiper
relay and ground G201 is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

The circuit between the
wiper/washer switch and the
windshield washer pump is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty windshield washer pump.
Replace the windshield wash
pump.

Poor ground G201.
Repair or Replace the wiring
harness.