2003 CHRYSLER CARAVAN steering

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Page 1438 of 2177

CHRYSLER CARAVAN 2003  Service Manual INSTALLATION - PUMP (3.3L/3.8L ENGINE)
(1) Install power steering pump back in vehicle
using the reverse order of its removal through the
engine compartment of the vehicle.
(2) Install the power steer

Page 1439 of 2177

CHRYSLER CARAVAN 2003  Service Manual FLUID
STANDARD PROCEDURE - POWER STEERING
FLUID LEVEL CHECKING
WARNING: FLUID LEVEL SHOULD BE CHECKED
WITH THE ENGINE OFF TO PREVENT INJURY
FROM MOVING PARTS AND TO ENSURE ACCU-
RATE FLUID LEVEL READI

Page 1440 of 2177

CHRYSLER CARAVAN 2003  Service Manual INSTALLATION
(1) Install the power steering fluid cooler on the
cradle crossmember reinforcement (Fig. 18). Install
the mounting bolts and tighten to 11 N´m (100 in.
lbs.).
(2) Install power steering

Page 1441 of 2177

CHRYSLER CARAVAN 2003  Service Manual (8) Remove pressure hose routing bracket bolt at
engine (Fig. 21). Bolt can be accessed through hole in
cradle crossmember (Fig. 22).
(9) Disconnect pressure hose tube nut at power
steering pump (Fig.

Page 1442 of 2177

CHRYSLER CARAVAN 2003  Service Manual CAUTION: When tightening and torquing the pres-
sure hose at the power steering pump, the pressurehose is to be rotated against the fluid return hose
fitting on the pump.
(8) Tighten pressure hose tub

Page 1443 of 2177

CHRYSLER CARAVAN 2003  Service Manual CAUTION: Use care not to bend tube ends of the
power steering hoses when installing. Leaks and
restrictions may occur.
CAUTION: Power steering fluid hoses must remain
away from the exhaust system and

Page 1444 of 2177

CHRYSLER CARAVAN 2003  Service Manual (11) Remove power steering fluid return hose with
cooler from vehicle.
INSTALLATION
INSTALLATION - 2.4L ENGINE
(1) Remove any used O-rings from ends of power
steering hose.
(2) Using a lint free towel

Page 1445 of 2177

CHRYSLER CARAVAN 2003  Service Manual (6) Attach return hose tubes to suspension cradle
crossmember using routing clamp and bolt (Fig. 20).
Tighten clamp bolt to 23 N´m (200 in. lbs.) torque.
(7) Install the power steering fluid cooler o