2003 CHRYSLER CARAVAN ABS

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Page 1368 of 2177

CHRYSLER CARAVAN 2003  Service Manual WARNING: THE FUEL RESERVOIR OF THE FUEL
PUMP MODULE DOES NOT EMPTY OUT WHEN THE
TANK IS DRAINED. THE FUEL IN THE RESERVOIR
MAY SPILL OUT WHEN THE MODULE IS REMOVED.
(7) Remove fuel pump module and O-r

Page 1370 of 2177

CHRYSLER CARAVAN 2003  Service Manual REMOVAL
(1) Remove fuel filler cap and perform Fuel Sys-
tem Pressure Release procedure (Fig. 15).
(2) Disconnect negative cable from battery.
(3) Insert fuel siphon hose into fuel filler neck and
pus

Page 1372 of 2177

CHRYSLER CARAVAN 2003  Service Manual (5) Install the canister from filler tube (Fig. 22).
(6) Install the splash shield.
(7) Install the left rear tire.
(8) lower vehicle.
(9) Connect the negative battery cable.
INLET FILTER
REMOVAL
(1)

Page 1373 of 2177

CHRYSLER CARAVAN 2003  Service Manual WARNING: RELEASE FUEL SYSTEM PRESSURE
BEFORE DISCONNECTING A QUICK-CONNECT FIT-
TINGS. REFER TO THE FUEL PRESSURE RELEASE
PROCEDURE.
(1) Perform Fuel Pressure Release Procedure.
Refer to the Fuel Pres

Page 1374 of 2177

CHRYSLER CARAVAN 2003  Service Manual (3) Clean fitting of any foreign material before dis-
assembly.
(4) To disconnect quick-connect fitting, squeeze
plastic retainer tabs (Fig. 25) against sides of quick-
connect fitting with your finge

Page 1377 of 2177

CHRYSLER CARAVAN 2003  Service Manual FUEL INJECTION
OPERATION
OPERATION - INJECTION SYSTEM
All engines used in this section have a sequential
Multi-Port Electronic Fuel Injection system. The MPI
system is computer regulated and provides

Page 1378 of 2177

CHRYSLER CARAVAN 2003  Service Manual 1 second. Therefore, battery voltage is not supplied to
the fuel pump, ignition coil, fuel injectors and heated
oxygen sensors.
ENGINE START-UP MODE
This is an OPEN LOOP mode. If the vehicle is in
par

Page 1379 of 2177

CHRYSLER CARAVAN 2003  Service Manual ²All monitored components (refer to the Emission
section for On-Board Diagnostics).
The PCM compares the upstream and downstream
heated oxygen sensor inputs to measure catalytic
convertor efficiency.