Page 406 of 556

Automatic Transmission Fluid
(Allison Transmission
ž)
When to Check and Change
A good time to check your automatic transmission ¯uid
level is when the engine oil is changed.
Change both the ¯uid and ®lter every 25,000 miles
(41 500 km) if the vehicle is mainly driven under one or
more of these conditions:
·In heavy city traffic where the outside temperature
regularly reaches 90ÉF (32ÉC) or higher.
·In hilly or mountainous terrain.
·When doing frequent trailer towing.
·Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every
50,000 miles (83 000 km).
See
Part A: Scheduled Maintenance Services on
page 6-4.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at the dealership service
department.If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice:Too much or too little ¯uid can damage
your transmission. Too much can mean that some
of the ¯uid could come out and fall on hot engine
part or exhaust system parts, starting a ®re.
Too little ¯uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission ¯uid.
Wait at least 30 minutes before checking the
transmission ¯uid level if you have been driving:
·When outside temperatures are above 90ÉF (32ÉC).
·At high speed for quite a while.
·In heavy traffic ± especially in hot weather.
·While pulling a trailer.
Checking the Fluid Level
Prepare your vehicle as follows:
·Park your vehicle on a level place. Keep the engine
running.
·With the parking brake applied, place the shift lever
in PARK (P).
5-26
Page 407 of 556

·With your foot on the brake pedal, run the engine for
at least once minute and shift to DRIVE (D). Then
shift to NEUTRAL (N) and then REVERSE (R) to ®ll
the hydraulic system. Then, position the shift lever in
PARK (P).
·Allow the engine to run at idle (500±800 rpm). Slowly
release the brake pedal.
Then, without shutting off the engine, follow these steps:
Cold Check Procedure
The purpose of the cold check is to determine if the
transmission has enough ¯uid to be operated safely until
a hot check can be made. The ¯uid level rises as ¯uid
temperature increases. DO NOT ®ll above the COLD
CHECK band if the transmission ¯uid is below normal
operating temperatures.
1. Pull out the dipstick and wipe it with a clean rag or
paper towel.
2. Push it back in all the way, wait three seconds and
then pull it back out again.
3. Check the ¯uid level reading. Repeat the check
procedure to verify the reading.
4. If the ¯uid level is within the COLD CHECK band,
the transmission may be operated until the ¯uid is
hot enough to perform a hot check. If the ¯uid
level is not within the COLD CHECK band, add or
drain ¯uid as necessary to bring the level into
the middle of the COLD CHECK band.5. Perform a hot check at the ®rst opportunity after the
normal operating temperature of 160ÉF (71ÉC) to
200ÉF (93ÉC) is reached.
6. If the ¯uid level is in the acceptable range, push the
dipstick back in all the way.
Hot Check Procedure
The ¯uid must be hot to ensure an accurate check. The
¯uid level rises as temperature increases.
1. Operate the transmission in DRIVE (D) range until
the normal operating temperature of 160ÉF (71ÉC)
to 200ÉF (93ÉC) is reached.
2. Pull out the dipstick and wipe it with a clean rag or
paper towel.
3. Push it back in all the way, wait three seconds and
then pull it back out again. Repeat the check
procedure to verify the reading.
4. Safe operating level is within the HOT RUN band
on the dipstick. The width of the HOT RUN band
represents approximately 1.06 quart (1.0 liter)
of ¯uid at normal operating temperature.
5. If the ¯uid level is not within the HOT RUN band,
add or drain ¯uid as necessary to bring the ¯uid
level to within the HOT RUN band.
6. If the ¯uid level is in the acceptable range, push the
dipstick back in all the way.
5-27
Page 413 of 556

Coolant Surge Tank Pressure Cap
SeeEngine Compartment
Overview on page 5-10for
more information on
location.
The coolant surge tank pressure cap must be fully
installed on the coolant surge tank.
Notice:Your pressure cap is a pressure-type cap
and must be tightly installed to prevent coolant loss
and possible engine damage from overheating.
See ªCapacities and Speci®cationsº for more
information.
Engine Overheating
You will ®nd a coolant temperature gage on your
vehicle's instrument panel. SeeEngine Coolant
Temperature Gage on page 3-47. In addition, you will
®nd a LOW COOLANT LEVEL, ENGINE OVERHEATED
and a REDUCED ENGINE POWER message in the
Driver Information Center on the instrument panel. See
Driver Information Center (DIC) on page 3-54.
Overheated Engine Protection
Operating Mode (V8 Engines Only)
If an overheated engine condition exists and the
REDUCED ENGINE POWER message is displayed, an
overheat protection mode which alternates ®ring
groups of cylinders helps prevent engine damage. In
this mode, you will notice a loss in power and engine
performance. This operating mode allows your vehicle to
be driven to a safe place in an emergency. Driving
extended miles (km) and/or towing a trailer in the
overheat protection mode should be avoided.
Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any repair.
The engine oil will be severely degraded. Repair the
cause of coolant loss, change the oil and reset the oil
life system. See ªEngine Oilº in the Index.
5-33
Page 415 of 556

If No Steam Is Coming From Your
Engine
An overheat warning, along with a low coolant condition,
can indicate a serious problem. For more information,
see
Driver Information Center (DIC) on page 3-54.
If you get an engine overheat warning and don't have a
low coolant condition, but see or hear no steam, the
problem may not be too serious. Sometimes the engine
can get a little too hot when you:
·Climb a long hill on a hot day.
·Stop after high speed driving.
·Idle for long periods in traffic.
·Tow a trailer. See ªDriving on Gradesº under
Towing a Trailer on page 4-68.
If you get the overheat warning with no sign of steam,
try this for a minute or so:
1. If you have an air conditioner and it's on, turn it off.
2. Turn on your heater to full hot at the highest fan
speed and open the window as necessary.3. If you're in a traffic jam, shift to NEUTRAL (N);
otherwise, shift to the highest gear while
driving ± AUTOMATIC OVERDRIVE
Xor
DRIVE (D) for automatic transmissions.
If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about 10 minutes.
If the warning doesn't come back on, you can drive
normally.
If the warning continues, pull over, stop, and park your
vehicle right away.
If there's still no sign of steam, push down the
accelerator until the engine speed is about twice as fast
as normal idle speed for at least three minutes while
you're parked. If you still have the warning,
turn off the
engine and get everyone out of the vehicleuntil it
cools down. Also, see ªOverheated Engine Protection
Operating Modeº listed previously in this section.
You may decide not to lift the hood but to get service
help right away.
5-35
Page 421 of 556
6. Then replace the
pressure cap. Be sure
the pressure cap is
hand-tight and
fully seated.Engine Fan Noise
Your vehicle has a clutched engine cooling fan. When
the clutch is engaged, the fan spins faster to provide
more air to cool the engine. In most everyday driving
conditions, the fan is spinning slower and the clutch is
not fully engaged. This improves fuel economy and
reduces fan noise. Under heavy vehicle loading, trailer
towing and/or high outside temperatures, the fan
speed increases as the clutch more fully engages. So
you may hear an increase in fan noise. This is
normal and should not be mistaken as the transmission
slipping or making extra shifts. It is merely the cooling
system functioning properly. The fan will slow down
when additional cooling is not required and the clutch
disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch partially
disengages.
5-41
Page 441 of 556
Front Turn Signal, Sidemarker and
Daytime Running Lamps
A. Sidemarker Lamp
B. Retainer Clip
C. Front Turn Signal Lamp
D. Daytime Running Lamp1. Remove the headlamp assembly as mentioned
previously.
2. Press the retainer clip, located behind the turn
signal housing, towards the outside of the vehicle.
3. Pull the turn signal housing out from the vehicle.
4. Press the locking release lever, turn the bulb socket
counterclockwise and remove it from the turn signal
housing.
5. Remove the old bulb from the bulb socket.
6. Put the new bulb into the bulb socket. Use care not
to touch the bulb with your ®ngers or hands.
7. Put the bulb socket into the turn signal housing and
turn it clockwise until it locks.
8. Put the turn signal housing back onto the vehicle
placing the hook and posts on the inner side into
the alignment holes ®rst and then the outer side into
the retainer bracket. Push until you hear a click.
9. Put the headlamp assembly back into the vehicle.
5-61
Page 448 of 556
Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected at least
twice a year for wear and cracking. SeeAt Least Twice
a Year on page 6-13for more information.
Replacement blades come in different types and are
removed in different ways. For proper type and length,
see
Normal Maintenance Replacement Parts on
page 5-121.
To replace the windshield wiper blade assembly do the
following:
1. Lift the wiper arm and turn the blade until it is
facing away from the windshield.
2. Push the release lever and slide the wiper assembly
toward the driver's side of the vehicle.
3. Install a new blade by reversing Steps 1 and 2.
5-68
Page 453 of 556

{CAUTION:
Rust or dirt on a wheel, or on the parts to
which it is fastened, can make wheel nuts
become loose after a time. The wheel could
come off and cause an accident. When you
change a wheel, remove any rust or dirt from
places where the wheel attaches to the vehicle.
In an emergency, you can use a cloth or a
paper towel to do this; but be sure to use a
scraper or wire brush later, if you need to, to
get all the rust or dirt off. See ªChanging a Flat
Tireº in the Index.
When It Is Time for New Tires
One way to tell when it's
time for new tires is to
check the treadwear
indicators, which will
appear when your tires
have only 1/16 inch
(1.6 mm) or less of tread
remaining. Some
commercial truck tires may
not have treadwear
indicators.
You need a new tire if any of the following statements
are true:
·You can see the indicators at three or more places
around the tire.
·You can see cord or fabric showing through the
tire's rubber.
·The tread or sidewall is cracked, cut or snagged
deep enough to show cord or fabric.
·The tire has a bump, bulge or split.
·The tire has a puncture, cut or other damage that
can't be repaired well because of the size or
location of the damage.
5-73