2003 CHEVROLET MALIBU brake fluid

Instrument Panel Overview...............................3-2
Hazard Warning Flashers................................3-4
Other Warning Devices...................................3-4
Horn.............................................................3-5
Tilt Wheel.....................................................3-5
Turn Signal/Multifunction Lever.........................3-5
Exterior Lamps.............................................3-12
Interior Lamps..............................................3-15
Accessory Power Outlets...............................3-16
Ashtrays and Cigarette Lighter........................3-17
Climate Controls............................................3-17
Climate Control System.................................3-17
Outlet Adjustment.........................................3-21
Warning Lights, Gages and Indicators.............3-22
Instrument Panel Cluster................................3-23
Speedometer and Odometer...........................3-24
Tachometer.................................................3-25
Safety Belt Reminder Light.............................3-25
Air Bag Readiness Light................................3-26
Charging System Light..................................3-27
Brake System Warning Light..........................3-27
Anti-Lock Brake System Warning Light.............3-28
Engine Coolant Temperature Gage..................3-29
Low Coolant Warning Light............................3-29
Malfunction Indicator Lamp.............................3-30Oil Pressure Light.........................................3-32
Check Oil Level Light....................................3-33
Passlock
žWarning Light................................3-34
Low Washer Fluid Warning Light.....................3-34
Door Ajar Light.............................................3-34
Service Vehicle Soon Light............................3-35
Fuel Gage...................................................3-35
Audio System(s).............................................3-36
Setting the Time for Radios without
Radio Data Systems (RDS)........................3-36
Setting the Time for Radios with
Radio Data Systems (RDS)........................3-37
Radio with CD (Base Level)...........................3-37
Radio with CD (Up Level)..............................3-41
Radio with Cassette and CD..........................3-48
Theft-Deterrent Feature
(Non-RDS Radios).....................................3-57
Theft-Deterrent Feature
(RDS Radios)...........................................3-57
Understanding Radio Reception......................3-57
Care of Your Cassette Tape Player.................3-58
Care of Your CDs.........................................3-59
Care of Your CD Player................................3-59
Fixed Mast Antenna......................................3-59
Chime Level Adjustment................................3-59
Section 3 Instrument Panel
3-1

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-4
California Fuel...............................................5-5
Additives.......................................................5-5
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-6
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood.....................5-9
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-17
Automatic Transaxle Fluid..............................5-18
Engine Coolant.............................................5-19
Coolant Surge Tank Pressure Cap..................5-21
Engine Overheating.......................................5-22
Cooling System............................................5-24
Power Steering Fluid.....................................5-30
Windshield Washer Fluid................................5-31Brakes........................................................5-32
Battery........................................................5-36
Jump Starting...............................................5-36
Bulb Replacement..........................................5-42
Halogen Bulbs..............................................5-42
Headlamps..................................................5-42
Front Turn Signal Lamps...............................5-44
Center High-Mounted Stoplamp (CHMSL).........5-44
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-45
Replacement Bulbs.......................................5-47
Windshield Wiper Blade Replacement..............5-48
Tires..............................................................5-48
In¯ation -- Tire Pressure................................5-49
Tire Inspection and Rotation...........................5-50
When It Is Time for New Tires.......................5-51
Buying New Tires.........................................5-52
Uniform Tire Quality Grading..........................5-53
Wheel Alignment and Tire Balance..................5-54
Wheel Replacement......................................5-54
Tire Chains..................................................5-55
If a Tire Goes Flat........................................5-56
Changing a Flat Tire.....................................5-57
Compact Spare Tire......................................5-66
Section 5 Service and Appearance Care
5-1

A. Engine Coolant Surge Tank
B. Power Steering Fluid Reservoir
C. Engine Oil Fill Cap
D. Engine Oil Dipstick
E. Brake Fluid Reservoir
F. Engine Compartment Fuse Block
G. Engine Air Cleaner/Filter
H. Battery
I. Windshield Washer Fluid Reservoir
Engine Oil
Checking Engine Oil
It's a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.The engine oil dipstick is
located in the front of the
engine compartment.
The top of the dipstick is a
round, yellow loop. See
Engine Compartment
Overview on page 5-12for
more information on
location.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don't, the oil
dipstick might not show the actual level.
5-13

Notice:
·When using concentrated washer ¯uid, follow
the manufacturer's instructions for adding
water.
·Don't mix water with ready-to-use washer ¯uid.
Water can cause the solution to freeze and
damage your washer ¯uid tank and other parts
of the washer system. Also, water doesn't
clean as well as washer ¯uid.
·Fill your washer ¯uid tank only three-quarters
full when it's very cold. This allows for
expansion if freezing occurs, which could
damage the tank if it is completely full.
·Don't use engine coolant (antifreeze) in your
windshield washer. It can damage your
washer system and paint.
Brakes
Brake Fluid
Your brake master cylinder reservoir is ®lled with DOT-3
brake ¯uid. SeeEngine Compartment Overview on
page 5-12for the location of the reservoir.
There are only two reasons why the brake ¯uid level
in the reservoir might go down. The ®rst is that
the brake ¯uid goes down to an acceptable level
during normal brake lining wear. When new linings are
put in, the ¯uid level goes back up. The other
reason is that ¯uid is leaking out of the brake system.
5-32

If it is, you should have your brake system ®xed,
since a leak means that sooner or later your brakes
won't work well, or won't work at all.
So, it isn't a good idea to ªtop offº your brake ¯uid.
Adding brake ¯uid won't correct a leak. If you add ¯uid
when your linings are worn, then you'll have too
much ¯uid when you get new brake linings. You should
add (or remove) brake ¯uid, as necessary, only when
work is done on the brake hydraulic system.
{CAUTION:
If you have too much brake ¯uid, it can spill on
the engine. The ¯uid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
¯uid only when work is done on the brake
hydraulic system.When your brake ¯uid falls to a low level, your brake
warning light will come on. See
Brake System Warning
Light on page 3-27.
What to Add
When you do need brake ¯uid, use only DOT-3 brake
¯uid. Use new brake ¯uid from a sealed container
only. See
Part D: Recommended Fluids and Lubricants
on page 6-21.
Always clean the brake ¯uid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.United States
Canada
5-33

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Selecting the Right Schedule...........................6-4
Short Trip/City Scheduled Maintenance..............6-6
Long Trip/Highway Scheduled Maintenance......6-11
Part B: Owner Checks and Services................6-15
At Each Fuel Fill..........................................6-15
At Least Once a Month.................................6-15At Least Twice a Year...................................6-16
At Least Once a Year...................................6-16
Part C: Periodic MaintenanceInspections.........6-19
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-19
Exhaust System Inspection............................6-19
Fuel System Inspection..................................6-19
Engine Cooling System Inspection...................6-20
Throttle System Inspection.............................6-20
Brake System Inspection................................6-20
Part D: Recommended Fluids and Lubricants. . . .6-21
Part E: Maintenance Record...........................6-22
Section 6 Maintenance Schedule
6-1

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certi®ed for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle's engine, see
Engine Oil
on page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
ž
Coolant. SeeEngine Coolant
on page 5-19.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid
or equivalent DOT-3 brake ¯uid.
Windshield
Washer SolventGM Optikleen
žWasher Solvent
or equivalent.
Usage Fluid/Lubricant
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 1052884,
in Canada 993294, or equivalent).
Automatic
TransaxleDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474, or equivalent).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293,
in Canada 992723, or equivalent)
or lubricant meeting requirements
of NLGI #2, Category LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 109435474, or
equivalent).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 10953014, or equivalent).
6-21

A
Accessory Power Outlets.................................3-16
Adding Washer Fluid.......................................5-31
Additional Program Information........................... 7-8
Additives, Fuel................................................. 5-5
Add-On Electrical Equipment............................5-76
Adjusting the Speakers
(Balance/Fade)............................3-39, 3-43, 3-50
Air Bag System, Supplemental
Restraint System (SRS)................................1-48
Air Bag .........................................................3-26
Readiness Light..........................................3-26
Air Cleaner/Filter, Engine.................................5-17
AM ...............................................................3-57
Antenna, Fixed Mast.......................................3-59
Anti-lock Brake System (ABS)............................ 4-6
Anti-Lock Brake, System Warning Light..............3-28
Appearance Care............................................5-67
Care of Safety Belts....................................5-70
Chemical Paint Spotting...............................5-73
Cleaning the Inside of Your Vehicle................5-68
Cleaning the Outside of Your Vehicle..............5-71
Finish Damage............................................5-73
Sheet Metal Damage...................................5-72
Underbody Maintenance...............................5-73Appearance Care (cont.)
Vehicle Care/Appearance Materials................5-73
Weatherstrips..............................................5-70
Ashtrays........................................................3-17
Audio System(s).............................................3-36
Care of Your Cassette
Tape Player.............................................3-58
Care of Your CD Player...............................3-59
Care of Your CDs........................................3-59
Chime Level Adjustment...............................3-59
Fixed Mast Antenna.....................................3-59
Radio with Cassette and CD.........................3-48
Radio with CD....................................3-37, 3-41
Setting the Time for Radios with
Radio Data Systems (RDS).......................3-37
Setting the Time for Radios without
Radio Data Systems (RDS).......................3-36
Theft-Deterrent Feature................................3-57
Understanding Radio Reception.....................3-57
Automatic Headlamp System............................3-13
Automatic Transaxle Inspection.........................6-16
Automatic Transaxle Shift Lock Control
System Check.............................................6-17
Automatic Transaxle........................................5-18
Fluid..........................................................5-18
Operation...................................................2-20
1