2003 CHEVROLET CORVETTE overheating

Engine Coolant Temperature Gage
This gage shows the engine coolant temperature. If the
gage pointer moves into the shaded area, your
engine is too hot.
This means that your engine coolant has overheated. If
you have been operating your vehicle under normal
driving conditions, you should pull off the road, stop your
vehicle and turn off the engine as soon as possible.
(The larger tic marks are in increments of 30É below
220ÉF (104ÉC) and in increments of 10É above
220ÉF (104ÉC).)
See
Engine Overheating on page 5-26for more
information.
Malfunction Indicator Lamp
Check Engine Light
Your vehicle is equipped
with a computer which
monitors operation of the
fuel, ignition and emission
control systems.
This system is called OBD II (On-Board
Diagnostics-Second Generation) and is intended to
assure that emissions are at acceptable levels for the
life of the vehicle, helping to produce a cleaner
environment. The CHECK ENGINE light comes on to
indicate that there is a problem and service is required.
Malfunctions often will be indicated by the system
before any problem is apparent. This may prevent more
serious damage to your vehicle. This system is also
designed to assist your service technician in correctly
diagnosing any malfunction.
Notice:If you keep driving your vehicle with this
light on, after a while, your emission controls
may not work as well, your fuel economy may not
be as good and your engine may not run as
smoothly. This could lead to costly repairs that may
not be covered by your warranty. United States
Canada
3-38

If the SERVICE ABS message is being displayed, your
Traction Control System and the Active Handling
System will also be disabled. The Driver Information
Center will scroll three messages: SERVICE ABS,
SERVICE TRACTION SYS and SERVICE ACTIVE
HNDLG, and the instrument cluster car icon will
be illuminated. The driver can acknowledge these
messages by pressing the reset button three times.
When the service message is displayed the computer
controlled systems will not assist the driver and you
should have the system repaired as soon as possible.
Adjust your driving accordingly.
SERVICE COLUMN LOCK (Manual Transmission
Only):If the system that controls the locking and
unlocking of the steering column does not work properly,
have the vehicle towed to a dealer for service.
PULL KEY ± WAIT 10 SEC (Manual Transmission
Only):If this message comes on, the steering column
lock system has detected a problem while disengaging
the steering column lock. This message may occur when
the ignition key is removed and reinserted before the
steering column lock system fully locks or unlocks
the steering column. To acknowledge that you have read
this message, and to clear it from the display, remove
the ignition key and wait 10 seconds before reinserting
the key into the ignition. If you attempt to operate
your vehicle without removing the key for 10 seconds,
the vehicle's fuel system will shut off when you
reach 1.5 mph (2.4 km/h). If the message stays on afterremoving the key and waiting 10 seconds, have your
vehicle taken to an authorized dealer as soon as
possible for diagnosis and repair.
LOW OIL PRESSURE:You will hear four chimes and
the CHECK GAGES telltale will come on when this
message is displayed. To acknowledge the warning,
press the RESET button. After you press the RESET
button, a message will be displayed and you will hear a
chime every minute until the vehicle is serviced. If
you do not press RESET, the message will remain on
the digital display until the vehicle is serviced.
Low oil pressure may be the result of a combination of
low oil level and abrupt changes in the vehicle's
direction. When this warning is displayed, you should
not operate the engine at high rpm or make fast abrupt
moves. As soon as possible, you should check the
oil level. See
Engine Oil on page 5-13.
LOW OIL LEVEL:Press RESET to acknowledge that
you have read the message and to remove it from
the display. The message will reappear every
10 minutes until this condition changes. Once the
vehicle senses a temperature change in the engine oil,
the light will remain off.
You will hear two chimes when this message is
displayed. If this message appears after starting your
engine, your engine oil level may be too low. You
may need to add oil. See
Engine Overheating on
page 5-26.
3-55

REDUCED ENGINE POWER:You will hear chimes
continuously when this message is displayed. To
acknowledge that you have read the message and to
remove it from the display, press RESET. The message
will reappear every 15 seconds until this condition
changes.
If the Driver Information Center (DIC) displays the
REDUCED ENGINE POWER message and the CHECK
ENGINE light comes on, a noticeable reduction in the
vehicle's performance may occur. If the REDUCED
ENGINE POWER message is displayed but there is no
reduction in performance, proceed to your destination.
The performance may be reduced the next time
the vehicle is driven.
The vehicle may be driven at a reduced speed while the
REDUCED ENGINE POWER message is displayed,
but acceleration and speed may be reduced. Anytime
the CHECK ENGINE light stays on, the vehicle
should be taken to an authorized dealer as soon as
possible for diagnosis and repair.
Also, refer to
Malfunction Indicator Lamp on page 3-38.
If the REDUCED ENGINE POWER message is
displayed in combination with the COOLANT OVER
TEMP message, see
Engine Overheating on page 5-26.
SERVICE VEHICLE SOON:If this message appears
on the DIC, there may be an electrical or another system
problem with your vehicle. Have your vehicle checked
by your dealer if this message keeps appearing.CHARGE SYSTEM FAULT:Press RESET to
acknowledge that you have read the message and to
remove it from the display. The message will reappear
every 10 minutes until this condition changes. You
will hear two chimes when this message is displayed.
If this message comes on while you are driving, you may
have a problem with the electrical charging system. It
could indicate that you have a loose or broken drive belt
or another electrical problem. Have it checked right
away. Driving while this light is on could drain your
battery.
If you must drive a short distance with the message on,
be certain to turn off your accessories, such as the
radio and air conditioner.
TRACTION SYS ACTIVE:When your Traction Control
System is limiting wheel spin, the TRACTION SYS
ACTIVE message will be displayed. Slippery road
conditions may exist if this message is displayed, so
adjust your driving accordingly. The message will
stay on for a few seconds after the Traction Control
System stops limiting wheel spin.
TRACTION SYSTEM ± ON:This message is displayed
when you decide to turn on the Traction Control
System by pressing the switch on the console. This
message will shut off automatically on its own.
3-56

COOLANT OVER TEMP:You will hear four chimes
and the CHECK GAGES telltale will come on when this
message is displayed. To acknowledge the warning,
press the RESET button. After you press the RESET
button, a message will be displayed and you will hear a
chime every minute until this condition changes. If
you do not press RESET, the message will remain on
the digital display until the condition changes.
If the engine coolant exceeds 255ÉF (124ÉC), this
message is displayed. If you have been operating your
vehicle under normal driving conditions, you should
pull off the road, stop your vehicle and turn off the
engine as soon as possible. You can monitor the coolant
temperature with the GAGES button on the DIC or
the engine coolant gage on the instrument panel cluster.
See
Engine Overheating on page 5-26.
REDUCE ENGINE RPM:You will hear four chimes
when this message is displayed. To acknowledge
the warning, press the RESET button. After you press
the RESET button, a message will be displayed and you
will hear a chime every minute until this condition
changes. If you do not press RESET, the message will
remain on the digital display until the condition
changes.
If the engine oil temperature exceeds 320ÉF (160ÉC),
this message is displayed. You should check the engine
coolant temperature and engine oil level. If your
engine is too hot, see
Engine Overheating on page 5-26.Your vehicle may need service, so see your dealer. You
can monitor the oil temperature with the GAGES
button on the DIC.
HIGH TRANS TEMP (Automatic Transmission
Only):You will hear four chimes when this message is
displayed. To acknowledge this warning, press the
RESET button. After you press the RESET button, the
message will be displayed every 10 minutes until
the condition changes. If you do not press RESET, the
message remains on the display until the condition
changes.
If the transmission ¯uid temperature rises above 270ÉF
(132ÉC) or rises rapidly, this message is displayed.
The transmission may shift gears or apply the torque
converter clutch to reduce the ¯uid temperature. Driving
aggressively or driving on long hills can cause the
transmission ¯uid temperature to be higher than normal.
If this message appears, you may continue to drive at
a slower speed. You should also monitor the
transmission ¯uid temperature and allow it to cool to at
least 230ÉF (110ÉC). The transmission ¯uid temperature
can be monitored with the GAGES button on the
DIC. See
Automatic Transmission Fluid on page 5-20.
You should also check the engine coolant temperature.
If it is also hot, see
Engine Overheating on page 5-26.
If the HIGH TRANS TEMP message is displayed during
normal vehicle operation on ¯at roads, your vehicle
may need service. See your dealer for an inspection.
3-58

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-20
Manual Transmission Fluid.............................5-20
Hydraulic Clutch...........................................5-22
Engine Coolant.............................................5-23
Coolant Surge Tank Pressure Cap..................5-26
Engine Overheating.......................................5-26
Cooling System............................................5-29
Power Steering Fluid.....................................5-35Windshield Washer Fluid................................5-36
Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
Rear Axle.......................................................5-46
Bulb Replacement..........................................5-47
Halogen Bulbs..............................................5-47
Headlamps..................................................5-47
Taillamps and Turn Signal Lamps...................5-49
Back-Up Lamps............................................5-51
Replacement Bulbs.......................................5-51
Windshield Wiper Blade Replacement..............5-51
Tires..............................................................5-54
Extended Mobility Tires (Except Z06)...............5-54
In¯ation -- Tire Pressure................................5-56
Tire Pressure Monitor System (Except Z06)......5-57
Tire Rotation................................................5-58
Buying New Tires.........................................5-59
Uniform Tire Quality Grading..........................5-60
Wheel Alignment and Tire Balance..................5-61
Wheel Replacement......................................5-61
Tire Chains..................................................5-64
Lifting Your Vehicle.......................................5-64
If a Tire Goes Flat........................................5-68
Tire In¯ator Kit (Z06 Only).............................5-70
Section 5 Service and Appearance Care
5-1

How to Check and Add Fluid
Fluid should be added if the ¯uid level is below the step
on the inside of the reservoir. There are additional
instructions on the reservoir cap. Put the rubber seal
and cap back on. See
Engine Compartment Overview
on page 5-12for more information on location.
Engine Coolant
The cooling system in your vehicle is ®lled with
DEX-COOLžengine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs ®rst, if you add
only DEX-COOL
žextended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, see
Engine Overheating on
page 5-26.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
žcoolant will:
·Give freezing protection down to-34ÉF (-37ÉC).
·Give boiling protection up to 265ÉF (129ÉC).
·Protect against rust and corrosion.
·Help keep the proper engine temperature.
·Let the warning lights and gages work as they
should.
5-23

Adding Coolant
If you need more coolant, add the proper DEX-COOLž
coolant mixtureat the surge tank,but only when the
engine is cool.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
When replacing the pressure cap, make sure it is
hand-tight.
Coolant Surge Tank Pressure Cap
Notice:Your pressure cap is a pressure-type
cap and must be tightly installed to prevent coolant
loss and possible engine damage from overheating.
See ªCapacities and Speci®cationsº for more
information.
See
Engine Compartment Overview on page 5-12for
information on location.
Engine Overheating
You will ®nd an engine coolant temperature gage on the
instrument panel cluster and a COOLANT OVER
TEMP message on the Driver Information Center (DIC).
See
Engine Coolant Temperature Gage on page 3-38andDIC Warnings and Messages on page 3-53.
Overheated Engine Protection
Operating Mode
If an overheated engine condition exists and the
messages COOLANT OVER TEMP and REDUCED
ENGINE POWER are displayed, along with the Check
Engine light, an overheat protection mode which
alternates ®ring groups of cylinders helps prevent engine
damage. In this mode, you will notice a loss in power
and engine performance. This operating mode
allows your vehicle to be driven to a safe place in an
emergency; you may drive up to 50 miles (80 km).
Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any
repair. The engine oil will be severely degraded.
Repair the cause of coolant loss, change the oil
and reset the oil life system. See ªEngine Oilº in
the Index.
5-26

The coolant level should be at or above the FULL
COLD mark. If it isn't, you may have a leak at the
pressure cap or in the radiator hoses, heater hoses,
radiator, water pump or somewhere else in the cooling
system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them. If you
do, you can be burned.
Don't run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine ®re, and you could be
burned. Get any leak ®xed before you drive the
vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running. If they aren't, your vehicle needs service.
Notice:Engine damage from running your engine
without coolant isn't covered by your warranty.
See ªOverheated Engine Protection Operating
Modeº in the Index for information on driving to a
safe place in an emergency.
5-30