2003 CHEVROLET ASTRO CARGO VAN Owners Manual

Checking Brake Fluid......................................5-43
Checking Coolant............................................5-29
Checking Engine Oil........................................5-15
Checking Things Under the Hood......................5-11
Checking Your Restraint Systems......................1-71
Check...........................................................3-30
Engine Light...............................................3-30
Gages Warning Light...................................3-36
Chemical Paint Spotting...................................5-89
Child Restraints..............................................1-44
Child Restraint Systems...............................1-44
Infants and Young Children...........................1-38
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-52
Older Children.............................................1-35
Securing a Child Restraint Designed for the
LATCH System........................................1-54
Securing a Child Restraint in a Center Seat
Position..................................................1-57
Securing a Child Restraint in a Rear Outside
Seat Position...........................................1-54
Securing a Child Restraint in the Right Front
Seat Position...........................................1-59
Top Strap Anchor Location............................1-50
Top Strap...................................................1-48
Where to Put the Restraint...........................1-47
Cigarette Lighter.............................................3-17
Cleaning Aluminum Wheels..............................5-88
Cleaning Exterior Lamps/Lenses.......................5-86Cleaning Fabric/Carpet....................................5-83
Cleaning Glass Surfaces..................................5-85
Cleaning Interior Plastic Components.................5-85
Cleaning Leather............................................5-85
Cleaning the Top of the Instrument Panel...........5-85
Cleaning the Windshield and Wiper Blades.........5-87
Cleaning Tires................................................5-88
Cleaning Vinyl................................................5-85
Cleaning........................................................5-83
Inside of Your Vehicle..................................5-83
Outside of Your Vehicle................................5-86
Underbody Maintenance...............................5-89
Weatherstrips..............................................5-86
Climate Control System...................................3-18
Rear Air Conditioning System........................3-20
Rear Heating System...................................3-19
Rear..........................................................3-21
Compact Disc Messages..................................3-45
Compact Spare Tire........................................5-82
Composite Headlamps.....................................5-56
Control of a Vehicle.......................................... 4-6
Convenience Net............................................2-45
Coolant.........................................................3-30
Engine Temperature Gage............................3-30
Heater, Engine............................................2-22
Cooling System..............................................5-33
Cruise Control................................................3-10
Current and Past Model Order Forms................7-12
3

Customer Assistance Information........................ 7-8
Courtesy Transportation.................................. 7-8
Customer Assistance for Text Telephone
(TTY) Users.............................................. 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
Reporting Safety Defects to General Motors....7-11
Reporting Safety Defects to the Canadian
Government............................................7-11
Reporting Safety Defects to the United States
Government............................................7-10
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
D
Daytime Running Lamps (DRL).........................3-14
Defensive Driving............................................. 4-2
Defogging and Defrosting.................................3-19
Directing the Air¯ow........................................3-20
Disabling the Theft-Deterrent Feature.................3-49
Doing Your Own Service Work........................... 5-3
Dome Lamps.................................................3-16
Door............................................................... 2-8
Front Doors.................................................. 2-8
Locks.......................................................... 2-7
Power Door Locks......................................... 2-8Door (cont.)
Programmable Automatic Door Locks............... 2-9
Rear Doors.................................................2-13
Sliding Side Door........................................2-10
Driver Information System................................2-42
Driver............................................................1-18
Position, Safety Belt.....................................1-18
Driving On Grades..........................................4-39
Driving on Snow or Ice....................................4-24
Driving Through Deep Standing Water...............4-18
Driving Through Flowing Water.........................4-18
Driving with a Trailer.......................................4-37
Driving..........................................................4-14
At Night.....................................................4-14
City...........................................................4-19
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-20
Hill and Mountain Roads..............................4-22
In Rain and on Wet Roads...........................4-16
Winter........................................................4-24
E
Electrical System............................................5-92
Add-On Equipment......................................5-92
Fuses and Circuit Breakers...........................5-93
Headlamp Wiring.........................................5-92
4

Electrical System (cont.)
Power Windows and Other Power Options......5-92
Windshield Wiper Fuses...............................5-92
Emissions Inspection and Maintenance
Programs...................................................3-33
Engine Coolant Level Check.............................6-26
Engine Oil Additives........................................5-18
Engine Oil Level Check...................................6-26
Engine..........................................................5-24
Air Cleaner/Filter.........................................5-24
Battery.......................................................5-46
Check and Service Engine Soon Light............3-30
Compartment Overview................................5-14
Coolant Heater............................................2-22
Coolant Temperature Gage...........................3-30
Coolant......................................................5-28
Cooling System Inspection............................6-30
Cover........................................................5-20
Exhaust.....................................................2-30
Fan Noise..................................................5-39
Oil .............................................................5-15
Overheating................................................5-31
Starting......................................................2-21
Entry Lighting.................................................3-15
Erasing HomeLink
žButtons..............................2-37
Except Cargo Vans.................................1-38, 1-47
Exit Lighting...................................................3-15Express-Down Window....................................2-17
Extender, Safety Belt.......................................1-34
Exterior Lamps...............................................3-12
F
Filter.............................................................5-24
Engine Air Cleaner......................................5-24
Finding a Station....................................3-39, 3-41
Finish Care....................................................5-87
Finish Damage...............................................5-88
Fixed Mast Antenna........................................3-50
Flash-to-Pass................................................... 3-7
Flat Tire, Changing.........................................5-71
Flat Tire........................................................5-70
Fluid.............................................................5-25
Automatic Transmission................................5-25
Power Steering...........................................5-40
Windshield Washer......................................5-41
FM ...............................................................3-50
Following Distance..........................................4-38
Front Axle......................................................5-54
Front Doors..................................................... 2-8
Fuel Regulator................................................2-21
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
5

Fuel (cont.)
Filling a Portable Fuel Container....................5-10
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage.........................................................3-36
Gasoline Octane........................................... 5-5
Gasoline Speci®cations.................................. 5-5
Low Warning Light.......................................3-37
System Inspection.......................................6-30
Fuses...........................................................5-93
Fuses and Circuit Breakers...........................5-93
Windshield Wiper.........................................5-92
G
Gage............................................................3-36
Check Gages Warning Light..........................3-36
Engine Coolant Temperature.........................3-30
Fuel..........................................................3-36
Oil Pressure...............................................3-34
Speedometer..............................................3-25
Voltmeter Gage...........................................3-28
Garage Door Opener.......................................2-34
Gasoline......................................................... 5-5
Octane........................................................ 5-5
Speci®cations............................................... 5-5Gasoline (cont.)
Gate Operator and Canadian Programming........2-36
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hatch Release................................................2-15
Hazard Warning Flashers................................... 3-4
Head Restraints............................................... 1-5
Headlamp High/Low-Beam Changer.................... 3-7
Headlamp Wiring............................................5-92
Headlamps....................................................5-55
Bulb Replacement.......................................5-55
Front Turn Signal Lamps..............................5-59
Halogen Bulbs............................................5-55
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hitches..........................................................4-36
HomeLink
žTransmitter, Programming................2-35
HomeLinkžTransmitter....................................2-34
Hood............................................................5-11
Checking Things Under................................5-11
Release.....................................................5-11
Horn............................................................... 3-5
6

How to Add Coolant to the Coolant
Recovery Tank............................................5-34
How to Add Coolant to the Radiator..................5-37
How to Add Fluid............................................5-27
How to Check Lubricant...................................5-53
How to Check Power Steering Fluid..................5-40
How to Check........................................5-25, 5-64
How to Inspect the Engine Air Cleaner/Filter.......5-24
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-18
Hydroplaning..................................................4-18
I
If No Steam Is Coming From Your Engine..........5-32
If Steam Is Coming From Your Engine...............5-31
If the Light Is Flashing.....................................3-32
If the Light Is On Steady.................................3-32
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
If You Do Decide To Pull A Trailer.....................4-32
If You're Caught in a Blizzard...........................4-26
Ignition Positions.............................................2-19
Ignition Transmission Lock Check......................6-29
Infants and Young Children, Restraints...............1-38
In¯ation Ð Tire Pressure.................................5-64
Inspection......................................................6-31
Brake System.............................................6-31
Engine Cooling System................................6-30Inspection (cont.)
Exhaust System..........................................6-30
Fuel System...............................................6-30
Part C - Periodic Maintenance.......................6-30
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-30
Throttle System...........................................6-31
Transfer Case and Front Axle
(All-Wheel Drive)......................................6-31
Installing a Garage Door Opener.......................2-40
Instrument Panel Brightness Control..................3-15
Instrument Panel Fuse Block............................5-93
Instrument Panel.............................................3-24
Cluster.......................................................3-24
Overview..................................................... 3-2
Interior Lamps................................................3-15
J
Jump Starting.................................................5-47
K
Key Lock Cylinders Service..............................6-27
Keyless Entry System....................................... 2-4
Keys............................................................... 2-2
7

L
Lamps On Reminder.......................................3-14
Lamps...........................................................3-12
Exterior......................................................3-12
Interior.......................................................3-15
Lap Belt........................................................1-27
Lap-Shoulder Belt...................................1-18, 1-29
LATCH System...............................................1-52
Child Restraints...........................................1-52
Securing a Child Restraint Designed for the
LATCH System........................................1-54
Latches, Seatback............................................ 1-6
Leaving Your Vehicle With the
Engine Running..........................................2-28
Leaving Your Vehicle.......................................2-10
Light.............................................................3-26
Air Bag Readiness.......................................3-26
Anti-Lock Brake System Warning...................3-29
Brake System Warning.................................3-28
Charging System.........................................3-27
Check Gages Warning.................................3-36
Low Fuel Warning.......................................3-37
Malfunction Indicator....................................3-30
Safety Belt Reminder...................................3-26
Security.....................................................3-35
Service All-Wheel-Drive................................3-35
Tow/Haul Mode...........................................3-36Loading Your Vehicle.......................................4-29
Locking Rear Axle............................................ 4-9
Locks............................................................. 2-7
Door........................................................... 2-7
Front Doors.................................................. 2-8
Leaving Your Vehicle....................................2-10
Power Door.................................................. 2-8
Programmable Automatic Door Locks............... 2-9
Long Trip/Highway De®nition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-18
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-37
Luggage Carrier..............................................2-44
Lumbar........................................................... 1-3
Manual Controls............................................ 1-3
M
Maintenance, Normal Replacement Parts..........5-101
Maintenance Schedule.....................................6-26
At Each Fuel Fill.........................................6-26
At Least Once a Month................................6-26
At Least Once a Year..................................6-27
At Least Twice a Year..................................6-26
Brake System Inspection..............................6-31
Engine Cooling System Inspection.................6-30
Exhaust System Inspection...........................6-30
8

Maintenance Schedule (cont.)
Fuel System Inspection................................6-30
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-18
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-26
Part C - Periodic MaintenanceInspections......6-30
Part D - Recommended Fluids and Lubricants....6-32
Part E - Maintenance Record........................6-34
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-30
Throttle System Inspection............................6-31
Transfer Case and Front Axle
(All-Wheel Drive) Inspection.......................6-31
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-40
Making Turns.................................................4-38
Malfunction Indicator Light................................3-30
Manual Lumbar Controls.................................... 1-3
Manual Seats................................................... 1-2
Manual Windows............................................2-16
Matching Transmitter(s) to Your Vehicle............... 2-5Mexico, Central America and Caribbean
Islands/Countries (Except Puerto Rico and
U.S. Virgin Islands) ± Customer Assistance....... 7-5
Mirrors..........................................................2-32
Manual Rearview Mirror................................2-32
Outside Convex Mirror.................................2-33
Outside Manual Mirror..................................2-32
Outside Power Mirrors..................................2-32
Model Reference................................................ vi
MyGMLink.com................................................ 7-4
N
New Vehicle Break-In......................................2-19
Normal Maintenance Replacement Parts...........5-101
O
Odometer......................................................3-25
Off-Road Recovery..........................................4-11
Oil ................................................................5-15
Engine.......................................................5-15
Pressure Gage............................................3-34
Older Children, Restraints................................1-35
Online Owner Center........................................ 7-4
9

Operation Tips................................................3-22
Other Warning Devices...................................... 3-5
Outlet Adjustment............................................3-22
Outside.........................................................2-33
Convex Mirror.............................................2-33
Manual Mirror.............................................2-32
Power Mirrors.............................................2-32
Overhead Console..........................................2-39
Overseas ± Customer Assistance........................ 7-5
Owners, Canadian............................................... ii
Owner's Information........................................7-12
P
Park (P)........................................................2-29
Shifting Out of............................................2-29
Parking Brake and Automatic Transmission Park
(P)
Mechanism Check.......................................6-29
Parking on Hills..............................................4-39
Parking.........................................................2-26
Brake........................................................2-26
Over Things That Burn.................................2-30
Park(P).........................................................2-27
Shifting Into................................................2-27
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-26Part C - Periodic MaintenanceInspections..........6-30
Part D - Recommended Fluids and Lubricants....6-32
Part E - Maintenance Record...........................6-34
Passing.................................................4-12, 4-38
Passlock
ž......................................................2-18
Payload.........................................................4-31 .
Plan Ahead When Possible................................ 7-8
Playing a Compact Disc...................................3-43
Playing the Radio...................................3-39, 3-41
Power Steering................................................ 4-9
Power...........................................................3-16
Accessory Outlets........................................3-16
Door Locks.................................................. 2-8
Electrical System.........................................5-92
Seat............................................................ 1-3
Steering Fluid.............................................5-40
Windows....................................................2-17
Programmable Automatic Door Locks.................. 2-9
Programming the HomeLink Transmitter.............2-35
Q
Questions and Answers About Safety Belts.........1-17
10