2003 CHEVROLET ASTRO CARGO VAN Owners Manual

While refueling, let the fuel cap hang by the tether
below the fuel ®ll opening.
To remove the fuel cap, turn it slowly to the left
(counterclockwise). The fuel cap has a spring in it;
if you let go of the cap too soon, it will spring back to
the right.
{CAUTION:
If you get fuel on yourself and then something
ignites it, you could be badly burned. Fuel can
spray out on you if you open the fuel cap too
quickly. This spray can happen if your tank is
nearly full, and is more likely in hot weather.
Open the fuel cap slowly and wait for any
ªhissº noise to stop. Then unscrew the cap all
the way.
Be careful not to spill fuel. Clean fuel from painted
surfaces as soon as possible. See
Cleaning the Outside
of Your Vehicle on page 5-86. When ®lling the tank
do not over®ll by squeezing in much more fuel after the
pump shuts off.
5-9

When you put the fuel cap back on, turn it to the right
(clockwise) until you hear a clicking sound. Make
sure you fully install the cap. The diagnostic system can
determine if the fuel cap has been left off or improperly
installed. This would allow fuel to evaporate into the
atmosphere. See
Malfunction Indicator Lamp on
page 3-30.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer can get one for you.
If you get the wrong type, it may not ®t properly.
This may cause your malfunction indicator lamp to
light and may damage your fuel tank and emissions
system. See ªMalfunction Indicator Lampº in the
Index.
Filling a Portable Fuel Container
{CAUTION:
Never ®ll a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the gasoline vapor.
You can be badly burned and your vehicle
damaged if this occurs. To help avoid injury to
you and others:
·Dispense gasoline only into approved
containers.
·Do not ®ll a container while it is inside a
vehicle, in a vehicle's trunk, pickup bed or
on any surface other than the ground.
·Bring the ®ll nozzle in contact with the
inside of the ®ll opening before operating
the nozzle. Contact should be maintained
until the ®lling is complete.
·Don't smoke while pumping gasoline.
5-10

Checking Things Under
the Hood
{CAUTION:
Things that burn can get on hot engine parts
and start a ®re. These include liquids like fuel,
oil, coolant, brake ¯uid, windshield washer and
other ¯uids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
Hood Release
To open the hood, do the following:
1. Pull the handle located inside the vehicle on the
lower driver's side of the kick panel.
5-11

2. Then go to the front of the vehicle and release the
secondary hood release.3. Lift the hood, release the hood prop from its
retainer and put the hood prop into the slot in
the hood.
Before closing the hood, be sure all the ®ller caps
are on properly. Then lift the hood to relieve
pressure on the hood prop and remove the hood
prop from the slot in the hood.
5-12

Return the prop to its
retainer and pull the hood
down. Then close it
®rmly.
5-13

Engine Compartment Overview
When you open the hood, this is what you will see:
5-14

A. Windshield Washer Fluid
B. Engine Coolant
C. Engine Oil Dipstick
D. Transmission Dipstick
E. Engine Air Cleaner/Filter
F. Engine Oil Fill
G. Brake Master Cylinder Reservoir
H. Power Steering Fluid Reservoir
I. Battery
Engine Oil
Checking Engine Oil
It's a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.The engine oil dipstick has a yellow ring and is located
near the center of the engine compartment. SeeEngine Compartment Overview on page 5-14for more
information on location.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don't, the oil
dipstick might not show the actual level.
Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
5-15

When to Add Engine Oil
If the oil is at or below the ADD line, then you'll need to
add at least one quart of oil. But you must use the
right kind. This part explains what kind of oil to use.
For engine oil crankcase capacity, see
Capacities and
Speci®cations on page 5-99.
Notice:Don't add too much oil. If your engine has
so much oil that the oil level gets above the
cross-hatched area that shows the proper operating
range, your engine could be damaged.The engine oil ®ll cap is
located on the valve cover
in the engine compartment
on the passenger's side
of the vehicle. See
Engine
Compartment Overview
on page 5-14
for more
information on location.
Be sure to ®ll it enough to put the level somewhere in
the proper operating range. Push the dipstick all the way
back in when you're through.
5-16