2003 BMW 540I SEDAN roof

60n
Airbags
Never apply stickers or adhesive-
backed objects of any kind to the
airbag covers. Never attempt to reup-
holster the covers or modify them in any
way. If the airbags deploy in response
to an accident, if you note any signs of
system malfunction, or if you wish to
have any parts of the airbag passenger-
restraint system deactivated, always
contact your BMW center, to whom we
strongly urge you to entrust all testing,
repair and dismantling operations.
Never attempt to modify or tamper with
either the system's electrical wiring or
any of its individual components.
System components include the uphol-
stered surfaces on the steering wheel,
instrument panel, the trim panels on the
front and rear doors and the roof braces
as well as the sides of the headliner
above the doors. Never attempt to
remove or dismantle the steering
wheel.
To ensure compliance with official
safety regulations, always entrust dis-
posal of airbag generators to your BMW
center. Attempts to carry out service
procedures undertaken by anyone
other than specially-trained profes-
sionals can result in system failure or
undesired airbag deployment, both of
which can lead to personal injury. If the
airbags deploy in response to an acci-
dent, always remember to avoid all
contact with system components, as
they are hot and can cause burns in the
period immediately following deploy-
ment.<
All vehicle occupants should
always sit upright and be properly
restrained (infants and small children in
appropriate child-restraint systems;
larger children and adults using the
safety belts). Never let an occupant's
head rest near or on a side airbag: the
inflating airbag could cause a serious or
fatal injury. Please note that the word
"Airbag" imprinted on the door trim
panel indicates the airbag's location.
Accident research shows that the
safest place for children in an automo-
bile is in the rear seat. However, a child
sitting in the rear seat and not properly
restrained may place his or her head on
or near the side airbag, if installed. For
example, a child Ð even though belted Ð
may fall asleep with his or her head
against the side airbag. It may be diffi-
cult for a driver to ensure that children
in the rear seat will remain properly
positioned at all times and do not place
their heads on or near the side airbag.
Therefore, we recommend that the
rear-seat side airbags, if provided, be
deactivated if you plan to transport chil-
dren in the rear seat.
The rear-seat side airbags may already
have been deactivated, either at the
time of manufacture or by a BMW
center. Labels in the rear door opening
should indicate the status of your rear-
seat side airbags. If you are uncertain of
their status, or wish to have the airbags
activated or deactivated, please con-
tact your BMW center.<
Even when all these guidelines are fol-
lowed, there is still a small residual risk
of injuries to the face, hands and arms
occurring in isolated instances.
The ignition and inflation noise may
provoke a mild temporary hearing loss
in extremely sensitive individuals.
Airbag warning information is also pro-
vided on the sun visors.

126n
Cargo area Ð sport wagonRemoving the roll-up cover and
partition net1. Press on the buttons (arrow 1) to
release the case on both sides
2. Holding the case straight, pull out to
the rear (arrow 2).InstallationSimply slide the case forward in the two
side holders until it engages.392de755
StorageThere are holders for the case in front
of the rear seats.
Guide the case in from the side as
shown in the illustration. The strap of
the partition net must be directed
upward, while the end of the roll-up
cover must be laid around and under
the case to the rear.
You can pull the partition net out and
insert it in the holders above it in the
upper roof area.392de165
Side coversOpen the side covers by pressing the
button.392de778

129n
OverviewControlsMaintenanceRepairsDataIndex
Cargo loading Roof-mounted luggage rack
Always position and secure the
load correctly. If you do not, it can
endanger the passengers during
braking or evasive maneuvers.
Do not exceed the approved gross
vehicle weight or the permissible axle
loads (refer to page 173). If you do, the
operating safety of the vehicle is no
longer ensured and you are in violation
of the law.
Do not carry hard or heavy objects
unsecured in the passenger compart-
ment. If you do so, they may be pro-
jected through the air during braking
and evasive maneuvers, thus endan-
gering vehicle occupants.<
A special roof-rack system is available
as an optional extra for your BMW.
Please observe the precautions
included with the installation instruc-
tions.AnchoragesAccess to the anchorages:
To fold up the cover (arrow), please use
the tool provided with the roof-rack
system.Loading and driving notesRoof-mounted luggage racks raise the
center of gravity of the vehicle when
they are loaded. For this reason, they
exercise a major effect on the vehicle's
handling and steering response.394de757
You should therefore always remember
not to exceed the approved roof
weight, the approved gross vehicle
weight or the axle loads when loading
the rack. You will find the specifications
under "Technical data" on page 173.
Make sure that the load is not too bulky,
and attempt to distribute it evenly.
Always load the heaviest pieces first (on
the bottom). Ensure that adequate room
remains for the tilt sunroof to extend
upward and that no objects protrude
into the tailgate's travel range on the
sport wagon.
Always ensure that roof-mounted
loads are tightly secured, as loose
loads can shift or even fly off the roof,
posing a serious hazard for following
traffic.<
Drive smoothly and avoid sudden
acceleration and braking. Do not corner
at high speeds.

146n
The BMW Maintenance System has
been designed as a reliable means of
providing maximum driving and oper-
ating safety Ð and as cost-effectively as
possible for you.
Please keep in mind that regular main-
tenance is not only necessary for the
safety of your vehicle, but also plays a
significant role in maintaining its resale
value.
390us702
Service Interval DisplayWhile conventional systems rely on dis-
tance traveled alone to determine when
service is due, the BMW Maintenance
System has for years considered the
actual conditions under which the
vehicle operates, because mileage can
be accumulated in very different ways.
From a maintenance standpoint,
62,000 miles (100,000 km) accumulated
in short-distance urban driving are not
the equivalent of the same distance
covered at moderate speeds in long-
distance highway travel.
The BMW Maintenance System
includes the Engine Oil Service and
Inspections I and II.
Determining the maintenance intervals
according to the actual loads on the
vehicle covers every kind of operating
situation. However, even those who
drive only short distances Ð significantly
less than 6,000 miles (10,000 km) annu-
ally Ð should have the engine oil
changed at least every 2 years since oil
deteriorates over time, regardless of
use.
Service and Warranty Information
Booklet (US models) or Warranty
and Service Guide Booklet
(Canadian models)For additional information on mainte-
nance intervals and procedures, please
refer to the Service and Warranty Infor-
mation Booklet (US models) or the
Warranty and Service Guide Booklet
(Canadian models).
As a precaution against corrosion, it is
advisable to have the body checked for
damage from rocks or gravel at the
same time, depending upon operating
conditions.
Have your BMW center do the
maintenance and repair.
Be sure that all maintenance work is
confirmed in the Service and Warranty
Information Booklet (US models) or in
the Warranty and Service Guide
Booklet (Canadian models).
These entries will constitute your proof
that the vehicle has received regular
maintenance. They are also required in
the event of a warranty claim.<
The BMW Maintenance System

172n
Dimensions Ð sport wagon
392us724
All dimensions are given in inches (mm). Height with roof-mou nted luggage rack
*: 57.4 (1,459)
Min. turning circle dia.: BMW 525i: 37.1 ft (11.3 m); BMW 540i: 37.4 ft (11.4 m)

173n
OverviewControlsMaintenanceRepairsDataIndex
Weights Ð sedan
BMW 525i BMW 530i BMW 540i
Curb weight (with one person, ready for operation, full tank of fuel, options not included)
with manual transmission
with automatic transmissionlbs. (kg)
lbs. (kg)3,450 (1,565)
3,505 (1,590)3,494 (1,585)
3,549 (1,610)3,748 (1,700)
3,803 (1,725)
Approved gross vehicle weight
with manual transmission
with automatic transmissionlbs. (kg)
lbs. (kg)4,464 (2,025)
4,520 (2,050)4,509 (2,045)
4,563 (2,070)4,762 (2,160)
4,817 (2,185)
Approved front axle load lbs. (kg)
2,138 (970)2,138 (970) 2,381 (1,080)
Approved rear axle load lbs. (kg) 2,579 (1,170) 2,579 (1,170) 2,635 (1,195)
Approved roof load capacity lbs. (kg) 220 (100) 220 (100) 220 (100)
Never exceed either the approved axle loads or the gross vehicle weight.
Luggage compartment capacity cu ft (l) 16.2 (460) 16.2 (460) 16.2 (460)

174n
Weights Ð sport wagon
BMW 525i BMW 540i
Curb weight (with one person, ready for operation, full tank of fuel, options not included)
with manual transmission
with automatic transmissionlbs. (kg)
lbs. (kg)3,682 (1,670)
3,715 (1,695)Ð
4,056 (1,840)
Approved gross vehicle weight
with manual transmission
with automatic transmissionlbs. (kg)
lbs. (kg)4,773 (2,165)
4,828 (2,190)Ð
5,093 (2,310)
Approved front axle load lbs. (kg)
2,116 (960)2,381 (1,080)
Approved rear axle load lbs. (kg) 2,844 (1,290) 2,910 (1,320)
Approved roof load capacity lbs. (kg) 220 (100) 220 (100)
Never exceed either the approved axle loads or the gross vehicle weight.
Cargo area capacity cu ft (l) 14.5 Ð 53.9 (410 Ð 1,525) 14.5 Ð 53.9 (410 Ð 1,525)

Everything from A to Z
179n
OverviewControlsMaintenanceRepairsDataIndex
C
California Proposition
65 Warning147
Capacities175
Cargo area
floor compartment127
lamps105
opening from the
inside40
partition net125
roll-up cover125
Cargo loading128
Cellular phone119
Center (high-mount) brake
lamp157
Central locking
system32, 37
Changing a wheel/
tire158t
Charge indicator lamp19
CHECK button85
Check Control85t
Check engine oil
level142t
Child seats62
Child-restraint
installation64
Child-restraint system with
tether strap62
Child-restraint systems62
Child-safety locks66
Cigarette lighter120 Clean rear window79
Cleaning windshield79
Climate control, refer to
Automatic climate
control109
Clock90
for additional information
refer to the "Owner's
Manual for Onboard
Computer"
Cockpit14
Code, refer to immobilizer
function96
Cold start69
Comfort seat51
Compartments118
Computer88
for additional information
refer to the "Owner's
Manual for Onboard
Computer"
remote control97
Computer in the MID93
Configuring personal
adjustments, Vehicle and
Key Memory67
Consumption display83
Consumption, fuel88, 95
Convenience operation of
windows and sliding/tilt
sunroof33 Convenience starting
feature69
Coolant144
Coolant temperature
gauge84
Copyright4
Cover, sun blinds114
Cruising range88, 95
Cup holder119
Cup holder, refer to
beverage holder119
Curb monitor55
D
Date
calling up90
changing90
Daytime driving lamps103
DBC (Dynamic Brake
Control)20
Deactivating97
interior motion sensor43
tilt alarm sensor43
Deep water133
Defrost windows108, 111
Defroster mode108, 111
Digital clock in the MID90
Dimensions171
Dipstick, engine oil142t
Displacement170
Display lighting104 Displays16, 17
Disposal
antifreeze with corrosion
inhibitor144t
used batteries162t
used oils143t
Distance from
destination94
Distance warning98
Divided rear-seat
backrest121
Doors
manual operation33
opening and closing34
opening/closing from the
inside34
operation via remote
control34
DOT Quality Grades136
Driving notes133
DSC (Dynamic Stability
Control)21, 99
Dynamic Brake Control
(DBC)20
Dynamic Stability Control
(DSC)21, 99
E
Electric power seat50
Electric power windows44