2003.5 Peugeot Boxer Dag brake
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17-11-2003
REAR PARKING
ASSISTANCE This system, installed in the rear
bumper, detects any obstacle
(person, vehicle, tree, barrier,kerb etc) behind the vehicle. Activation With the engine running, the sys- tem is activated when reversegear is engaged; a bleep indi-cates that it is active. The proximity information is given by an audible signal, consisting ofbleeps which become faster asthe vehicle approaches theobstacle. When the distance between the rear of vehicle and the obstacle isless than approximately twenty-five centimetres, theaudible signal becomescontinuous. When you switch to neu- tral, the system becomesinactive again.
Activation
Press control A(ON position).
A speed can now be memorised. Press control D(in the OFF
position) to deactivate the system.
Memorising a speed When you reach the required speed, press control Bor C. The
speed is memorised and will be
maintained automatically. Deactivating the memorised speed If you wish to deactivate the memorised speed: press button Dor the brake
or clutch pedal.
Recalling the memorised speed After deactivation, press button E.
Your vehicle reverts to the last memorised speed. Cancelling the stored speed Press control D(OFF posi-
tion) or switch off the ignition.
9YOUR BOXER AT A GLANCE
CRUISE CONTROL The cruise control makes it possi- ble to maintain a constant vehiclespeed, programmed by the driv-
er, irrespective of the profile ofthe road and without any action
on the accelerator or the brakepedals. In order for the vehicle speed to be memorised, it must be greater than approximately 25 mph (40 km/h).
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Moving Off With the engine running, to move
off from position P:
it is essential to press the
brake pedal to exit position P,
select function R, D or M,
then gradually release thepressure on the brake pedal;
the vehicle will move off
immediately.
You can also move off fromposition N:
release the handbrake, with
your foot on the brake,
select function R, D or M,
then gradually release thepressure on the brake pedal;
the vehicle will move off
immediately.
When the engine is idlingwith the brakes notapplied, if function R, D
or Mis selected, the vehi-
cle moves without the acceleratorbeing pressed. For this reason, do not leave
children unsupervised inside the vehicle, with theengine running.
10YOUR BOXER AT A GLANCE
AUTOMATIC GEARBOX "PORSCHE TIPTRONIC SYSTEM"
The four-speed automaticgearbox offers a choice between the comfort
of automatic integral regulation enhanced by a snow programme , or
the pleasure of manual gear changing .
Gear selection gate Move the lever in the gate to select one of the functions. Once the function is selected, the indicator light for that function is dis- played on the instrument panel screen.
W:snow programme.
P ark :to immobilise the vehicle or to start the
engine , with the handbrake on or off.
R everse :to reverse (select this function with the
vehicle stationary and the engine at idle). N eutral :to start the engine or to park, with the
handbrake on. Note: if position Nis engaged by mistake while the
car is moving, allow the engine to return to idling speed before engaging function Dto accelerate.
D rive :for automatic gear changing.
M anual :for manual gear changing.
To change the four gearsmanually:
Push the lever to the +symbol to change up a gear and pull the
handle towards the Ðsymbol to change down a gear.
Note: theW (snow) programme does not operate when in manual mode.
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Zero re-set
Your PEUGEOT dealer carries out this operation after each service.
However, if you carry out the service yourself, the re-set procedure is asfollows: Place the ignition key in the MAR
position (1st notch) and wait until the spanner stops flashing,
Press the trip recorder re-set but-ton for five seconds.
The distance remaining to the nextservice is displayed. Press the trip distance recorder zero reset button for five secondsto store the operation in the
memory.
Important: after this operation, if you
wish to disconnect the battery, lockthe vehicle and wait for at least fiveminutes, otherwise the zero re-setwill not be registered. MAINTENANCE OF PARTS SUBJECT TO WEAR
AND A CHECK OF
CONSUMABLES Certain essential components on your vehicle are subject to checks at specific frequencies. ¥ The brake fluid is to be replaced at a maximum of every 36,000/40,000 miles
(60 000 km) or every two years;
¥ The coolant is to be replaced every 72,000/80,000 miles (120 000 km) or
every 5 years;
¥ The passenger compartment filter must be checked at each service
by a PEUGEOT dealer (services and intermediate visits) or more often,
depending on the environment (dust, pollution, etc.);
¥ Replacement of the timing belt: contact a PEUGEOT dealer.
¥ The check on tyre inflation presure must be carried out cold at least once a
month .
PEUGEOT SERVICING 19
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PEUGEOT SERVICING25
A, B AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
: All driving conditions : Arduous conditions * According to country.
1st Level
Operations Description of operation serviceA B C Intermediate
DRAIN/REFILLÐ Engine oil Ð Bleed fuel filter (diesel) Ð Oil filter Ð Fuel filter* (petrol) REPLACEÐ Fuel filter element (diesel) Ð Air filter element Ð Spark plugs (petrol) Ð Engine oil (check + top-up) Ð Battery (check + top-up) if cap is removable LEVELÐ Screen wash (check + top-up) Ð Coolant (check + top-up) Ð Brake fluid (check + top-up) Ð Power steering fluid (check + top up according to specification) Ð Operation of lights and indicators Ð Condition of glass, headlamp and light lenses and mirrors Ð Horn Ð Windscreen washer jets Ð Condition of wiper blades Ð Condition and tension of the ancillary drive belts Ð Handbrake and clutch Ð Condition of hydraulic circuits (hoses and covers) CHECKÐ Condition of rubber boots and gaiters Ð Brake pads Ð Play in hubs, link rods, ball joints, flexible mountings Ð Shock absorbers Ð Rear drum brake lining wear Ð Condition and pressure of tyres (including spare wheel) Ð Emission control check as per current legislation (petrol) Ð Smoke opacity (diesel) Ð Passenger compartment filter (according to specification) Ð Visual check of the whole vehicle
SERVICE*Ð Courtesy vehicle
ROAD TEST
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Recommended lubricants The oils which appear in the table opposite are suitable for most purposes.
The diagram opposite states theoptimum range of viscosity depend-ing on the temperatures at which theoils are to be used. It is also possible to use "superior quality" synthetic oils. In the absence of semi-synthetic or
synthetic oils, oils of ACEA A1/A2
and API SH/SJ/SL quality (for petrol
engines), or ACEA B1/B2 and APICD/CF quality (for diesel engines)may be used by following the"Arduous Conditions" servicingschedule, which specifies shorterintervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
PEUGEOT SERVICING 27
ONLY ONLY
Manual ESSO Gear Oil BVTOTAL TRANSMISSION BVGearbox 75W80 PR 9736.41 75W80 PR 9730.A2
ONLY
Automatic ATF 4HP20
Gearbox PR 9736.22
Other recommended products
Power steering FLUIDE DA PR 9730.A1
Brake fluid PEUGEOT DOT4 Coolant
PROCOR TM 108/GLYSANTIN G33 or REVKOGEL 2000
ONLYProtection to minus 35 ¡C
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1 -Coolant temperature gauge.
2 - Coolant temperature warning light.
3 - Speedometer.
4 - Left-hand direction indicator.
5 - Side lights and dipped beamheadlamps indicator light.
6 - Main beam headlamps indicatorlight.
7 - Right-hand direction indicator. 8 -
Rev counter.
9 - Low fuel level warning light.
10 - Fuel gauge.
11 - Brake fluid level warning light.
12 - Traction control (ASR) warninglight.
13 - Passenger air bag disarmedwarning light.
14 - Trip distance recorder displaycontrol and zero reset button. 15 -
Front air bags warning light.
16 - Anti-lock braking system (ABS) warning light.
17 - Automatic gearbox temperatureor fault warning light.
18 - Low coolant level warning light.
19 - Service indicator, oil levelgauge, automatic gearbox
display, clock and total distance
recorder.
20 - Diesel engine pre-heatingwarning light.
21 - Engine oil pressure warninglight.
22 - Battery charge warning light.
23 - Clock setting button.
24 - Engine diagnostics warninglight.
25 - Front brake pad wear warninglight.
26 - Handbrake warning light.
27 - Water in diesel filter warninglight.
28 - Electronic immobiliser keywarning light.
INSTRUMENTS AND CONTROLS
28
PETROL-DIESEL MANUAL AND AUTOMATIC GEARBOX
INSTRUMENT PANELS
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Low coolant level warning light Illumination of this warning light indicates that the coolant level is too
low.
Stop immediately.
Warning: allow the engine to cool before topping up.
The cooling circuit is pressurised.
To avoid any risk of scalding, unscrew the cap by two turns to allow the pressure
to drop. When the pressure has dropped, remove the cap and top up the level.
Contact a PEUGEOT dealer.
INSTRUMENTS AND CONTROLS 29
Engine oil pressure warning light This comes on for a few seconds when the ignition is switched on. Illumination of this warning light while the engine is running indicates
that the oil pressure or level is too low.
Stop immediately. If there is a lack of oil in the lubrication circuit, top it up.
Contact a PEUGEOT dealer as soon as possible.
INSTRUMENTS AND CONTROLS
A permanently lit warning light or one that flashes while the engine is running indicates an operating fault. The illumination of certain warninglights may be accompanied by a bleep and a message on the multi-
function display. Do not ignore this warning: contact your PEUGEOT dealer as soon as possible.
Handbrake warning light This comes on for a few seconds when the ignition is
switched on.Illumination of this warning light indi-cates that the handbrake is applied
or has not been released correctly.Coolant temperature warning light This comes on for a few seconds when the ignition is
switched on.Illumination of this warning light indi-cates an abnormal increase in thecoolant temperature.
Stop immediately.
Contact a PEUGEOT dealer.
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Anti-lock braking system (ABS) warning light If the warning light remains on or comes on above 7 mph (12 km/h), this
indicates an ABS system fault. Nevertheless, the vehicle retains conventional assisted braking.
Contact a PEUGEOT dealer.
Traction control (ASR) warning lightIf the warning light remains on or comes on while the engine is running
and the vehicle is moving, contact a PEUGEOT dealer.It flashes when the system comes into operation and comes on perma-
nently when the system is disarmed.
Diesel engine pre-heating warning light This comes on when the ignition is switched on.
Wait until it goes out before operating the starter.
Engine autodiagnostics warning light This comes on when the ignition is switched on. If it comes on while the engine is running, it indicates:
Ð an emission control system fault,or
Ð a particulate emission filter fault. If it flashes while the engine is running, this indicates an injection or ignition sys-
tem fault. There is a risk of destruction of the catalytic converter (petrol engineonly).
Contact a PEUGEOT dealer as soon as possible.
INSTRUMENTS AND CONTROLS
30
Battery charge warning light This comes on when the ignition is switched on.
If it comes on while the engine isrunning, it may indicate:
Ð faulty operation of the charging circuit,
Ð slack battery or starter terminals,
Ð a cut or slack alternator belt,
Ð an alternator failure.
Contact a PEUGEOT dealer.
Low brake fluid level warning light Illumination of this warning light while the engine is
running indicates that the handbrakeis applied or has not been released
correctly, or that the brake fluid level
is too low.
Simultaneous illumination of the ABS warning light and the low brake fluidlevel warning light indicates a brakeforce distribution system fault.
Stop immediately.
Contact a PEUGEOT dealer.