3 - 2
INSP
ADJ
 
MAINTENANCE INTERVALS 
SHIFT FORK, SHIFT CAM, GUIDE BAR
Inspect 
● 
 Inspect wear
ROTOR NUT
Retighten 
● 
  
● 
 
MUFFLER
Inspect and retighten
Clean
Replace 
● 
  
● 
  
● 
  
● 
  * Whichever comes first
CRANK
Inspect and clean 
● 
  
● 
 
CARBURETOR
Inspect, adjust and clean 
● 
  
● 
 When using a high-pres-
sure washer, make sure 
that water does not enter 
the accelerator pump.
SPARK PLUG
Inspect and clean
Replace 
● 
  
● 
  
● 
 
DRIVE CHAIN
Lubricate, slack, alignment
Replace 
● 
  
● 
  
● 
 Use chain lube
Chain slack: 40 ~ 50 mm 
(1.6 ~ 2.0 in)
COOLING SYSTEM
Check coolant level and leakage
Check radiator cap operation
Replace coolant
Inspect hoses 
● 
  
● 
  
● 
  
● 
  
● 
  Every two years
OUTSIDE NUTS AND BOLTS
Retighten 
● 
  
● 
 Refer to “STARTING 
AND BREAK-IN” section 
in the CHAPTER 1.
AIR FILTER
Clean and lubricate
Replace 
● 
  
● 
  
● 
 Use foam air-filter oil
OIL STRAINER (frame)
Clean 
● 
 
FRAME
Clean and inspect 
● 
  
● 
 
FUEL TANK, COCK
Clean and inspect 
● 
  
● 
 
BRAKES
Adjust lever position and pedal height
Lubricate pivot point
Check brake disc surface
Check fluid level and leakage
Retighten brake disc bolts, caliper 
bolts, master cylinder bolts and union 
bolts
Replace pads
Replace brake fluid 
● 
  
● 
  
● 
  
● 
  
● 
  
● 
  
● 
  
● 
  
● 
  
● 
  
● 
  
● 
  Every one year
FRONT FORKS
Inspect and adjust
Replace oil
Replace oil seal 
● 
  
● 
  
● 
  
● 
  
● 
 Suspension oil “01” ItemAfter 
break-inEvery 
race 
Every 
third 
(or 
500 km)Every 
fifth 
(or 
1,000 km) 
As re-
quiredRemarks 
1 
2 
3  
5 - 21
CHASFRONT BRAKE AND REAR BRAKE
4. Install:
[Front]
Master cylinder kit 1 
Plain washer 2 
Circlip 3 
Master cylinder boot 4 
To master cylinder 5.
[Rear]
Master cylinder kit 1 
Push rod 2 
Circlip 3 
Master cylinder boot 4 
To master cylinder 5.
NOTE:
Apply the brake fluid on the master cylinder
kit.
Apply the lithium soap base grease on the tip
of the push rod.
When installing the circlip, use a long nose
circlip pliers.
ÅFront
ıRear
Å
ı
EC5A5310
Front master cylinder
1. Install:
Master cylinder 1 
Master cylinder bracket 2 
Bolt (master cylinder bracket) 3 
NOTE:
Install the bracket so that the arrow mark a
face upward.
First tighten the bolts on the upper side of the
master cylinder bracket, and then tighten the
bolts on the lower side.
T R..9 Nm (0.9 m · kg, 6.5 ft · lb)