EBU00015
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ...................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION ................................... 3-1
Identification number records .............. 3-3
Key identification number .................... 3-5
Vehicle identification number .............. 3-5
Model label .......................................... 3-7
CONTROL FUNCTIONS ........................ 4-1
Main switch........................................... 4-1
Indicator and warning lights ................. 4-3
Handlebar switches ........................... 4-11
Throttle lever ..................................... 4-15
Speed limiter ..................................... 4-17
Clutch lever ....................................... 4-19
Brake lever ......................................... 4-19
Brake pedal ........................................ 4-21
Parking brake .................................... 4-23
Shift pedal ......................................... 4-27
Reverse knob “REV”.......................... 4-27
1234
Fuel tank cap .................................... 4-29
Fuel cock ........................................... 4-29
Starter (choke) .................................. 4-31
Seat.................................................... 4-33
Front shock absorber adjustment ...... 4-35
Rear shock absorber adjustment ....... 4-37
PRE-OPERATION CHECKS .................. 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Coolant .............................................. 5-17
Chain ................................................. 5-19
Throttle lever ..................................... 5-21
Fittings and Fasteners ...................... 5-21
Lights ................................................. 5-21
Switches............................................. 5-21
Tires .................................................. 5-23
How to measure tire pressure ........... 5-27
Tire wear limit .................................... 5-29
5
U5LP61.book Page 1 Monday, August 27, 2001 3:49 PM
5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Front brakeCheck operation, free play, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5 ~ 5-7,
8-59 ~ 8-67
Rear brakeCheck operation, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5 ~ 5-7,
8-59 ~ 8-65, 8-69
ClutchCheck operation, condition and lever free play. 8-77
Parking brakeCheck operation, condition and cable free play. 8-71 ~ 8-73
FuelCheck fuel level.
Fill with fuel if necessary.5-9 ~ 5-11
Engine oilCheck oil level.
Fill with oil if necessary.5-13 ~ 5-15,
8-17 ~ 8-29
Coolant reservoirCheck coolant level.
Fill with coolant if necessary.5-17 ~ 5-19,
8-31 ~ 8-39
Drive chainCheck chain slack and condition.
Adjust if necessary.5-19, 8-77 ~ 8-83
ThrottleCheck for proper throttle cable operation and free play. 5-21, 8-55
Wheels and tiresCheck tire pressure, wear and damage.5-23 ~ 5-29,
8-95 ~ 8-97
Fittings and fastenersCheck all fittings and fasteners. 5-21
LightsCheck for proper operation. 5-21, 8-107 ~ 8-117
U5LP61.book Page 1 Monday, August 27, 2001 3:49 PM
