2002 YAMAHA T105 service

*Load is the total weight of cargo, rider, passenger, and
accessories.
EAE96700Tires
To ensure maximum performance, long
service, and safe operation, note the fol-
lowing:
1. Tire air pressure
Always check and adjust the tire pres-
sure before operating the motorcycle.EUU67500wTire inflation pressure should be checked
and adjusted when the temperature of the
tire equals the ambient air temperature.
Tire inflation pressure must be adjusted
according to total weight of cargo, rider,
and passenger.
24 Cold tire pressure: Front Rear
Up to 90 kg load*
200 kPa 225 kPa
(Solo rider) (2.0 kgf/cm
2) (2.25 kgf/cm
2)
90 kg load ~
Maximum load*
200 kPa 225 kPa
(With passenger)
(2.0 kgf/cm
2) (2.25 kgf/cm
2)
Maximum load* 110 kg
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2. Tire inspection
Always check the tires before operat-
ing the motorcycle. If center tread
depth reaches the limit as shown, if
the tire has a nail or glass fragments
in it, or if the side wall is cracked, con-
tact a Yamaha dealer immediately and
have the tire replaced.wIt is dangerous to ride with a worn-out
tire. When a tire tread begins to show
lines, have a Yamaha dealer replace the
tire immediately. Brakes, tires, and related
wheel parts replacement should be left to
a Yamaha Service Technician.
25
1
2
1. Tread depth 2. Side wall
Manufacturer Size
INOUE 2.50-17 38L
Manufacturer Size
INOUE 2.75-17 41P
Minimum tire tread depth
1.0 mm
(front and rear)FRONT:
REAR:
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*: It is recommended that these items be serviced by a Yamaha dealer.
**: Medium weight wheel bearing grease. (bearing type)
***: Lithium soap base grease. (bush type)NOTE:
8The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8Hydraulic brake service
9Regularly check and, if necessary, correct the brake fluid level.
9Every two years replace the internal components of the brake master cylinder and
caliper, and change the brake fluid.
9Replace the brake hoses every four years and if cracked or damaged.
38
Check bearing assembly for looseness.
* Steering bearingCorrect if necessary. Moderately repack every228,000 km. **
* Front forksCheck operation/oil leakage. Repair if necessary.22* Rear shock absorberCheck operation/oil leakage. Repair if necessary.22
Drive chainCheck chain slack/alignment. Adjust if necessary.
EVERY 500 km
Clean and lube.
* Fittings/FastenersCheck all chassis fitting and fasteners.
2222Correct if necessary.
* Centerstand and
Check operation. Repair if necessary.2222
sidestand
* BatteryCheck specific gravity. Check that the breather
22
pipe is working properly. Correct if necessary.
INITIAL EVERY
ITEM REMARKS
500 km 2,000 km 4,000 km 8,000 km
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EAI40601Drive chain lubrication
The chain consists of many parts which
work with each other. If the chain is not
maintained properly, it will wear out quick-
ly. Therefore, the chain must be serviced
regularly. This service is especially neces-
sary when riding in dusty areas.
1. Use any of the many brands of chain
lubricant. First, remove all dirt and
mud from the chain with a brush or
cloth, then apply lubricant between
both rows of side plates and on all
center rollers. The chain should be lu-
bricated every 500 km.
2. If the chain is too dirty or rusty, take
the motorcycle for repair.
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EAJ50002Troubleshooting
Although Yamaha motorcycles receive a
rigid inspection before shipment from the
factory, trouble may occur during opera-
tion. If your motorcycle requires any repair,
bring it to a Yamaha dealer. The skilled
technicians at a Yamaha dealership have
the tools, experience, and know-how to
properly service your motorcycle. Use only
genuine Yamaha parts on your motorcycle.
Imitation parts may look like Yamaha parts,
but they are often inferior. Consequently,
they have a shorter service life and can
lead to expensive repair bills.
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