2002 YAMAHA NEO115 engine

PERIODIC MAINTENANCE AND MINOR REPAIR
6-28
6 To check the operation
1. Place the motorcycle on a level
surface and hold it in an upright
position.
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
EC000098
CAUTION:_ If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it. _
EAU00794
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
EW000115
WARNING
_ Securely support the motorcycle so
that there is no danger of it falling
over. _
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
U5MXE0.book Page 28 Thursday, December 20, 2001 2:08 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-38
6
EAU03473
Troubleshooting chart
EW000125
WARNING
_ Keep away open flames and do not smoke while checking or working on the fuel system. _
CT-1FE
Check the fuel level in
the fuel tank.1. Fuel
There is
enough fuel.
There is
no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the
electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check electrodes.3. Ignition
Wet
Dry
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start. Have a
Yamaha dealer check the vehicle.The engine does not start.
Check the battery.Open the throttle halfway and
operate the electric starter.
Operate the
electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check fluid, recharge,
check connections.
U5MXE0.book Page 38 Thursday, December 20, 2001 2:08 PM

7-1
7
EAK00000
7-MOTORCYCLE CLEANING AND STORAGE
EAK01302*
A. CLEANINGFrequent, thorough cleaning of your
motorcycle will not only enhance its ap-
pearance but will improve its general
performance and extend the useful life
of many components.
1. Rinse the dirt and degreaser off
with a garden hose.
EUU34602
CAUTION:_Excessive hose pressure may cause
water seepage and deterioration of
wheel bearings, front fork, brakes,
transmission seals and electrical
parts.2. After cleaning the motorcycle, dry
all surfaces with a chamois, clean
towel, or soft absorbent cloth.
3. Automotive-type wax may be ap-
plied to all painted and chrome-
plated surfaces. When finished,
start the engine and let it idle for
several minutes.
EAK00700*
B. STORAGELong term storage (60 days or more) of
your motorcycle will require some pre-
ventive procedures to guard against
deterioration. After thoroughly cleaning
the motorcycle, prepare for storage as
follows:
1. Drain the fuel tank, fuel lines, and
carburetor float bowl(s).
2. Lubricate all control cables.
3. Block up the frame to raise both
wheels off the ground.
4. Tie a plastic bag over the exhaust
pipe outlet to prevent moisture
from entering.
5. If storing in a humid or salt-air at-
mosphere, coat all exposed metal
surfaces with a light film of oil. Do
not apply oil to any rubber parts or
the seat cover.6. Remove the battery and charge it.
Store it in a dry place and re-
charge it once a month. Do not
store the battery in an excessively
warm or cold place (less than 0°C
or more than 30°C).
EUU05800
NOTE:_Make any necessary repairs before
storing the motorcycle.
U5MXE0.book Page 1 Thursday, December 20, 2001 2:08 PM

8-1
8
EAU01038
8-SPECIFICATIONS
Specifications CS-01E
Model AT115
Dimensions
Overall length 1,935 mm
Overall width 675 mm
Overall height 1,070 mm
Seat height 755 mm
Wheelbase 1,280 mm
Ground clearance 135 mm
Minimum turning radius 1,900 mm
Basic weight (with oil and full
fuel tank)
103 kg
Maximum load*
116 kg
* Total weight of rider, passenger, cargo and accessories
Engine
Engine type Forced air-cooled 4-stroke,
SOHC
Cylinder arrangement Forward inclined single cylinder
Displacement 113.7 cm
3
Bore × stroke 50.0 × 57.9 mm
Compression ratio 8.8:1
Starting system Electric and kickstarter
Lubrication system Wet sumpEngine oil
Ty p eSAE 20W-50 API Service “SF”
type motor oil
Capacity
Periodic oil change 0.8 L
Total amount (dry engine) 0.9 L
Final transmission oil
Type SAE 10W-40 API Service “SE”
type motor oil
Quantity 0.1 L
Air filter
Dry element
Fuel
Type REGULAR GASOLINE
Fuel tank capacity 4.9 L
Carburetor
Manufacturer MIKUNI
Model × quantity BS25 × 1
Spark plug
Manufacturer/Type NGK / CR7HSA
Gap 0.6–0.7 mm
Clutch type
V-belt automatic
U5MXE0.book Page 1 Thursday, December 20, 2001 2:08 PM

9-1
9
EAU01039
9-CONSUMER INFORMATION
EAU02945*
Identification numbers Record the key identification number
and engine serial number in the spaces
provided below for assistance when or-
dering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
1. FRAME SERIAL NUMBER:CA-02E2. ENGINE SERIAL NUMBER: CA-02EEAU01046
Frame serial number The frame serial number is stamped
into the frame.NOTE:_ The frame serial number is used to
identify your motorcycle and may be
used to register your motorcycle with
the licensing authority in your area. _
EAU01048*
Engine serial number The engine serial number is stamped
into the final transmission case.
1. Frame serial number
1. Engine serial number
U5MXE0.book Page 1 Thursday, December 20, 2001 2:08 PM

Engine start procedure
Engine oil replacement
V-belt inspection
Load limit Before pushing start button, make sure to
apply the Front or Rear Brake and that the
Sidestand is retracted.
Engine oil replacement : Every 2000 km.
Recommended oil : SAE20W - 50 type
SF Class Motor Oil
Convenience hook : 1 kg, Helmet box: 5 kg
5MX-F835Y-00
Periodic maintenance must be performed
by any authorized Yamaha Dealer (Refer to
the Owner's Manual for details.)