2002 VOLVO S80 brake fluid

If the light comes on while driving or braking, stop immediately, open the hood and check the brake fluid level
in the reservoir. See page 118
for reservoir position and instructions.
Canadian models are equipped with this warning light:
Park
Brake
Parking brake reminder light
This light will be on when the parking brake (hand brake) is applied. The parking brake lever is situated between the
front seats.
Canadian models are equipped with this warning light:
Oil pressure warning light
If the light comes on while driving, stop the car and then stop the engine immediately and check the engine oil
level . See page 117
. If the light stays on after restart, have the car towed to the nearest authorized Volvo retailer. After
hard driving, the light may come on occasionally when the engine is idling. This is normal, provided it goes off when
the engine speed is increased.
Generator warning light
If the light comes on while the engine is running, have the charging system checked.
pg. 25 Indicator and warning lights
Rear fog light
This light indicates that the rear fog light is on.
CHECK
ENGINE
Malfunction indicator lamp
On-Board Diagnostic II (OBDII): As you drive, a computer called "OBDII" monitors your car's engine, transmission,
electrical and emission systems. The CHECK ENGINE light will light up if the computer senses a condition that
potentially may need correcting. When this happens, please have your car checked by a Volvo retailer as soon as
possible.
A CHECK ENGINE light may have many causes. Sometimes, you may not notice a change in your car's behavior.
Even so, an uncorrected condition could hurt fuel economy, emission cleanliness, and driveability. Extended driving
without correcting the cause could even damage other components in your car.
Canadian models are equipped with this warning light:
ProCarManuals.com

CAUTION:
· Do not refuel with the engine running *. Turn the ignition off or to position I. If the ignition is on, an incorrect
reading could occur in the fuel gauge.
· After refueling, close the fuel filler cap by turning it clockwise until it clicks into place *.
· Allow for fuel expansion by not overfilling the tank. Overfilling could also cause damage to the emission control
systems.
· Avoid spilling gasoline during refueling. In addition to causing damage to the environment, gasolines containing
alcohol can cause damage to painted surfaces, which may not be covered under the New Vehicle Limited Warranty.
· Do not use gasolines containing methanol (methyl alcohol, wood alcohol). This practice can result in vehicle
performance deterioration and can damage critical parts in the fuel system. Such damage may not be covered under the
New Vehicle Limited Warranty.
* If the fuel filler cap is not closed tightly or if the engine is running when the car is refueled, the Check Engine
Light (Malfunction Indicator Lamp) may indicate a fault. However, your vehicle's performance will not be affected.
Use only Volvo original or approved fuel filler caps.
pg. 69 Starting the engine
Starting the engine
1. Fasten the seat belt.
WARNING!
Before starting, check that the seat, steering wheel and mirrors are adjusted properly. Make sure the brake pedal can
be depressed completely. Adjust the seat if necessary. See page 48
.
2. Apply the parking brake, if not already set. The gear selector is locked in the (P)ark position (SHIFTLOCK).
3. Without touching the accelerator pedal, turn the ignition key* to the starting position. Allow the starter to operate
for up to 5 seconds (turbo: 10 seconds). Release the key as soon as the engine starts. If the engine fails to start, repeat
this step.
For cold starts at altitudes above 6000 ft (1800 meters), depress the accelerator pedal halfway and turn the key to the
starting position. Release the pedal slowly when the engine starts.
4. To release the gear selector from the (P)ark position, the engine must be running (or the ignition key must be in
position II) and the brake pedal must be depressed.
5. Select the desired gear. The gear engages after a very slight delay which is especially noticeable when selecting R.
NOTE:
· Your car is equipped with a KEYLOCK system. When the engine is switched off, the gear selector must be in the
( P )ark position before the key can be removed from the ignition switch.
· When starting in cold weather, the transmission may shift up at slightly higher engine speeds than normal until the
automatic transmission fluid reaches normal operating temperature.
CAUTION :
· The engine should be idling when you move the gear selector. Never accelerate until after you feel the transmission
engage! Accelerating immediately after selecting a gear will cause harsh gear engagement and premature transmission
ProCarManuals.com

wear.
· Selecting P or N when idling at a standstill for prolonged periods of time will help prevent overheating of the
automatic transmission fluid.
· Do not race a cold engine immediately after starting. Oil flow may not reach some lubrication points fast enough to
prevent engine damage.WARNING!
· Always place the gear selector in Park and apply the parking brake before leaving the vehicle. Never leave the car
unattended with the engine running.
· Always open the garage doors fully before starting the engine inside a garage to ensure adequate ventilation. The
exhaust gases contain carbon monoxide, which is invisible and odorless but very
poisonous.
* Your car is equipped with an electronic start inhibitor (immobilizer). The keys you received with your car are
specially coded. The code in the key is transmitted to an antenna in the ignition switch where it is compared to the
code stored in the start inhibitor module. The car can only be started if a properly coded key is used.
If two of the keys to your car are close together, e.g., on the same key ring, when you try to start the car, this could
cause interference in the immobilizer system and result in the car not starting. If this should occur, remove one of the
keys from the key ring before trying to start the car again.
pg. 70 Automatic transmission
P (Park)
Use this position when starting the engine or parking the car.
Never use P while the car is in motion.
The parking brake should also be set whenever the car is parked.
The gear selector is mechanically locked in the P position (SHIFTLOCK). To release the gear selector from this
position, the engine must be running (or the ignition key must be in position II) and the brake pedal must be
depressed. WARNING!
Never leave the car unattended when the engine is running. If, by mistake, the gear selector is moved from P, the car
may start moving.
ProCarManuals.com

2 0 0 2
VOLVO S80
Chapter 8 - Maintenance/Servicing
pg. 95 Maintenance/Servicing
Fuses96
Replacing bulbs100
Paint touch up107
Washing the car108
Cleaning the upholstery109
Maintenance service, Warranty110
Fuel/emissions systems111
Drive belt, Air pump system, Coolant112
Emissions maintenance113
Opening the hood, Engine compartment115
Engine oil116
Power steering/Brake fluid reservoirs118
Battery maintenance119
Replacing wiper blades121
pg. 96 Fuses

ProCarManuals.com

Coolant: Volvo original coolant/antifreeze.
Volume: Normally-aspirated 6-cylinder engine - 9.3 US qts (8.8 liters).
Turbo 6-cylinder engine - 10.1 US qts (9.6 liters).
Power steering fluid
ATF fluid.
Volume: 6 cyl engine - 0.95 US qt (0.9 liter).
Brake fluid
DOT 4+ boiling point > 536°F (280° C) P/N 9437433
Volume: 0.6 US qt (0.6 liter)
Climate control system - refrigerant (R 134a)
Oil: PAG
Volume: 2.2 lbs (1000 g) R134a.
Fuel
Minimum octane requirement - AKI 87 (RON 91)
Volume (fuel tank): 21.1 US gals (80 liters)
Washer fluid reservoir
Volume: 6 cyl: 4.7 US qts. (4.5 liters)
All specifications are subject to change without prior notice.
pg.128 Fuel system, Distributor ignition system, Suspension
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 15-3-6-2-4
Distributor ignition setting: Not adjustable
Spark plugs: B 6284 T: P/N 271367-4 (or equivalent)
B 6294 S: P/N 272371-8 (or equivalent)
Spark plug gap: 0.028-0.032" (0.7-0.8 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)
WARNING!
ProCarManuals.com

..Kickdown..........72
..Specifications..........126
Automatic transmission - cold starts..........71
Auxiliary socket..........27, 34
B
Backrests, rear seat - folding..........54
Battery..........83, 129
Battery maintenance..........119 -120
Replacing the battery..........120
Ventilation hose..........120
Blinds - rear/side rear windows..........38
Booster cushion..........13, 15
Booster cushion - integrated..........13
Brake failure warning light ..........24
Brake fluid..........118, 127
Brake system..........16
Bulbs (list)..........129
Bulbs - replacing..........100-106
C
Capacities (oils and fluids)..........123
, 127
Cargo net in trunk..........53
Catalytic converters - three-way..........85
Center console - switches..........27
Center head restraint - rear seat..........3
Central locking buttons..........59
Chains - winter driving..........89
Changing wheels..........92, 93
Child booster cushion ......... 13, 15
Child restraint anchorages ........ 12
Child safety..........12 -15
Child safety locks - rear doors..........63
Climate controls..........41 - 45
Climate system - general information..........44
Clock..........23
Coat hanger..........49
Cold weather driving..........83
Combination filter..........41, 45
Coolant..........112, 127
Cooling system..........74, 127
Courtesy light..........50
Courtesy lights (front) - replacing..........106
Courtesy lights - exterior..........56
Cruise control..........29
Cup holder - opening..........52
ProCarManuals.com

Paint touch-up..........107
Panic function (alarm)..........61
Parking brake..........34
Parking brake reminder light..........24
Parking lights..........30
Passenger's seat backrest - folding..........49
Polishing..........109
Power seats..........48
Power steering - speed-sensitive..........75
Power steering fluid ........ 118, 127
Power windows..........35
PROPOSITION 65 WARNING..........119
R
Reading lights - front/rear ........ 50
Rear door step lights - replacing..........104
Rear fog light..........25, 30
Rear reading lights..........50
Rear seat backrests - folding..........54
Rear suspension..........128
Rear window - heated..........33
Rearview mirror..........36
Refrigerant..........44, 127
Refueling..........68
Remote control - keyless entry system..........57
Remote control - keyless entry system and sideview mirrors..........36
Remote keyless entry system..........57
Remote keyless entry system - replacing batteries..........58
Remote keyless entry system and driver's seat..........49
Replacing bulbs..........100-106
Replacing fuses..........96
Replacing wiper blades..........121
Reporting safety defects..........11
Road assistance..........130
Roadholding..........75
Roof load - maximum..........125
Roof racks..........76
S
Safety defects - reporting..........11
Safety locks - child..........63
Seat belt maintenance..........11
Seat belts..........2, 3, 14
Seat belts - cleaning..........109
Seats - front..........48
Servicing..........113, 114
ProCarManuals.com

the vehicle and others sharing the roadway. Avoiding distractions is part of that responsibility.
The following should be checked regularly: *
1 Washer fluid reservoir should be filled with water and solvent (wintertime: windshield washer anti-freeze). See
page 114.
2 Power steering - When cold, the level must not be above the COLD mark and when hot it must not be above the
HOT mark. Top up if the level drops to the ADD mark with ATF fluid. See page 118.
3 Coolant level should be between the expansion tank marks. Mixture: 50% anti-freeze and 50% water. See page 112.
4 Engine oil level should be between the dipstick marks. The distance between the marks represents approx.
1.6 US qts (1.5 liters). See page 117.
5 Brake fluid - check, without removing the cap, that the level is above the MIN mark. Use brake fluid DOT 4+. See
page 118.
* Engine oil should be checked each time the car is refuelled.
Octane rating, see page 66.
Tire pressure, see label located on the rear edge of the right front door.
ProCarManuals.com