2002 VOLVO S80 maintenance

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VOLVO S80
This manual deals with the operation and care of your Volvo.
This manual deals with the operation and care of your Volvo
Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe driving in your
Volvo, an automobile designed with your safety and comfort in mind. To help ensure your satisfaction with this
vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions and
maintenance requirements/recommendations in this manual. We also urge you and your passengers to wear seat belts
at all times in this (or any other) automobile. And, of course, please do not operate a vehicle if you may be affected by
alcohol, medication or any impairment that could hinder your ability to drive.
Your Volvo is designed to meet all applicable safety and emission standards, as evidenced by the certification labels
attached to the driver's door opening and on the left wheel housing in the engine compartment.
For further information please contact your
retailer, or: In the USA: In Canada:
Volvo Cars of North America Volvo Canada Ltd.
Customer Relations 175 Gordon Baker Road
P.O. Box 914 Willowdale, Ontario M2H 2N7
Rockleigh, New Jersey 07647-0914 800-663-8255
800-458-1552
We also invite you to visit our Home Page on the Internet at:
http://www.volvocars.com

Contents
Contents
Chapter 1 - Safety
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Chapter 2 - Instruments, switches and controls
Chapter 3 - Climate control system
Chapter 4 - Interior
Chapter 5 - Keys, Locks, Alarm
Chapter 6 - Starting and driving
Chapter 7 - Wheels and tires
Chapter 8 - Maintenance/Servicing
Chapter 9 - Specifications
Chapter 10 - Audio systems
HomeLink® Universal Transceiver (option)
Index
Back Cover
© 2001 Volvo Cars of North America Inc.
General information
Shiftlock
When your car is parked, the gear selector is locked in the (P)ark position. To release the selector from this position,
turn the ignition key to position II (or start the engine), depress the brake pedal, press the button on the front side of the
gear selector and move the selector from (P)ark.
Keylock
This means that when you switch off the ignition, the gear selector must be in the (P)ark position before the key can be
removed from the ignition switch.
Anti-lock Brake System (ABS)
The ABS system in your car performs a self -diagnostic test when the vehicle first reaches the speed of approximately
12 mph (20 km/h). The brake pedal will pulsate several times and a sound may be audible from the ABS control
module. This is normal.
Fuel tank cover The fuel tank cover, located on the right rear fender, is connected to your car's central locking system.
The driver's door must be unlocked before the fuel tank cover can be opened.
Fuel filler cap
After refueling, close the fuel filler cap by turning it clockwise until it clicks into place If this cap is not closed tightly
or if the engine is running when the car is refueled, the Malfunction Indicator Lamp ("Check Engine" light) may
indicate a fault.
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When you drive a Volvo, you become our partner in the work to lessen the car's impact on the environment.
To reduce your vehicle's environmental impact, you can:
· Maintain proper air pressure in your tires. Tests have shown decreased fuel economy with improperly inflated tires
· Follow the recommended maintenance schedule
· Drive at a constant speed
· See an authorized Volvo retailer as soon as possible for inspection if the check engine (malfunction indicator) lamp
illuminates, or stays on after the vehicle has started
· Properly dispose of any vehicle related waste such as used motor oil, used batteries, brake pads, etc.
· When cleaning your car, use Volvo's own car care products, all of which have systematically been adapted to the
environment.
Prem-Air®
On the surface of the radiator in the engine compartment, there is a special coating called Prem-Air®. Prem-Air®
works as a catalytic converter, converting most of the ozone passing through the radiator into oxygen, thereby reducing
harmful ground-level ozone.
For additional information regarding the environmental activities inwhich Volvo Cars of North America, Inc. and
Volvo Car Corporation are involved, visit our Internet Home Page at:
http://www.volvocars.com

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A self -diagnostic system incorporated in the sensor monitors the SRS, SIPS and IC-system. This system does not,
however, monitor the Side Impact Protection System (SIPS) airbags. If a fault is detected, the warning light will
illuminate. The light is included in the warning/indicator light cluster in the instrument panel. Normally, the SRS
warning lamp should light up when the ignition key is turned to positions I, II or III and should go out after 7 seconds
or when the engine is started. Check that this light is functioning properly every time the car is started.
The following items are monitored by the self -diagnostic system:
· Sensor unit
· SRS wiring
· InflatorsWARNING!
· Never drive an SRS equipped car with your hands on the steering wheel pad / airbag housing.
· No objects, accessory equipment or stickers may be placed on, attached to or installed near the SRS cover in the
center of the steering wheel, the SRS cover above the glove compartment or the area affected by airbag deployment.
· If the SRS warning light stays on after the engine has started or if it comes on while you are driving, drive the car
to the nearest authorized Volvo retailer for inspection as soon as possible.
There is no maintenance to perform on the SRS yourself. The month and year shown on the decal on the door pillar
indicate when you should contact your Volvo retailer for specific servicing or replacement of airbags and seatbelt
tensioners. This service must be performed by an authorized Volvo retailer.
Should you have any questions about the SRS system, please contact
your authorized Volvo retailer or Volvo Customer Support:
In the USA: In Canada:
Volvo Cars of North America Volvo Cars of Canada Ltd.
Customer Relations 175 Gordon Baker Road
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Sensors
The sunlight sensor on the dashboard and passenger compartment temperature sensor in the ECC control panel should
not be covered in any way as this could cause incorrect information to be sent to the ECC system.
Parking the car in warm weather
If your car has been parked in the sun in warm weather, opening the windows and sun roof (option) for several
minutes before driving will help release the warm air from the passenger compartment. When the engine is running,
close the windows and sun roof and use the recirculation function for several minutes to enable the air conditioning to
cool the compartment as quickly as possible.
Windows and optional sun roof
The ECC system will function best if the windows and optional sun roof are closed. If you drive with the sun roof
open, we recommend that you manually adjust the temperature and blower control (the LED in the AUTO switch
should be off).
Acceleration
The air conditioning is momentarily disengaged during full-throttle acceleration.
ECC maintenance
All maintenance on the climate control systems should be carried out by an authorized Volvo service technician only.
Refrigerant
Volvo cares about the environment. The air conditioning system in your car contains a CFC-free refrigerant - R134a.
This substance will not deplete the ozone layer. The system contains 2.2 lbs (1000 g) R134a and uses PAG oil.
Passenger compartment blower
Approximately 50 minutes after the ignition is turned off, the blower may come on automatically, and run for five
minutes, to remove condensation in the A/C evaporator.BR>
pg. 45 Electronic Climate Control (ECC) - with Interior Air Quality system (option)
Interior Air Quality system (option)
Some cars are equipped with a multifilter and air quality sensor. The filter separates gases and particles, thereby
reducing the amounts of odors and contaminants entering the car. The air quality sensor detects increased levels of
contaminants in the outside air. When the air quality sensor detects contaminated outside air, the air intake closes and
the air inside the passenger compartment is recirculated, i.e. no outside air enters the car. The filter also cleans
recirculated passenger compartment air. When the Air quality sensor is activated, the LED AUT comes on in the
recirculation button
Operations:
Press
to activate the Air quality sensor (normal setting). Or select one of three functions by pressing
1. Press
the LED AUT comes on. The Air quality sensor is now activated.
2. Press
no LED is lighted. Recirculation not activated.
3. Press the LED MAN comes on. Recirculation is now activated. You can switch between these three functions
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Economical driving conserves natural resources
Better driving economy may be obtained by thinking ahead, avoiding rapid starts and stops and adjusting the speed of
your vehicle to immediate traffic conditions. Observe the following rules:
· Bring the engine to normal operating temperature as soon as possible by driving with a light foot on the accelerator
pedal for the first few minutes of operation. A cold engine uses more fuel and is subject to increased wear.
· Whenever possible, avoid using the car for driving short distances. This does not allow the engine to reach normal
operating temperature.
· Drive carefully and avoid rapid acceleration and hard braking.
· Do not exceed posted speed limits.
· Avoid carrying unnecessary items (extra load) in the car.
· Maintan correct tire pressure. Check tire pressure regularly (when tires are cold).
· Remove snow tires when threat of snow or ice has ended.
· Note that roof racks, ski racks, etc., increase air resistance and also fuel consumption.
· Avoid using automatic transmission kickdown feature unless necessary.
· However, at higher driving speeds, fuel consumption will be lower with the air conditioning on and the windows
closed than with the air conditioning off and the windows open.
· Using the onboard trip computer's fuel consumption modes can help you learn how to drive more economically.
Other factors which decrease gas mileage are:
· Worn or dirty spark plugs
· Incorrect spark plug gap
· Dirty air cleaner
· Dirty engine oil and clogged oil filter
· Dragging brakes
· Incorrect front end alignment
Some of the above mentioned items and others are checked at the standard Maintenance Service intervals.
NOTE: Vehicles equipped with automatic transmissions should use (D)rive as often as possible and avoid using
"kickdown" to help improve fuel economy.
Cooling system
The risk for engine overheating is greatest, especially in hot weather, when:
· Towing a trailer up steep inclines for prolonged periods at wide open throttle and low engine rpm.
· Stopping the engine suddenly after high speed driving (so-called "after-boiling" can occur).
· To avoid overheating, the following rules should be followed: Do not drive for prolonged periods at engine speeds
above 4500 rpm if you are towing a trailer in hilly terrain.
· Reduce speed when towing a trailer up long, steep inclines. The risk of overheat -ing can be reduced by switching off
the air conditioning system for a short time.
· Do not let the engine idle unnecessarily for prolonged periods.
· Do not mount auxiliary lamps in front of the grill. When the risk of overheating is imminent, or in the event of
overheating (the temperature gauge goes repeatedly into, or stays continual-ly in, the red section), the following
precau-tions should be taken:
· Switch off the air conditioning system.
· Pull off the road, away from traffic, stop the car and put the gear selector into Park. Do not stop the engine!
· Switch the heater to full (maximum) position. Increase the engine speed to approx. 2000 rpm (twice idling speed)
until the temperature begins to drop.
· If the warning light in the center of the instrument panel is red, and the message "Coolant level lo stop engine" is
displayed, switch off the engine as soon as possible.
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VOLVO S80
Chapter 8 - Maintenance/Servicing
pg. 95 Maintenance/Servicing
Fuses96
Replacing bulbs100
Paint touch up107
Washing the car108
Cleaning the upholstery109
Maintenance service, Warranty110
Fuel/emissions systems111
Drive belt, Air pump system, Coolant112
Emissions maintenance113
Opening the hood, Engine compartment115
Engine oil116
Power steering/Brake fluid reservoirs118
Battery maintenance119
Replacing wiper blades121
pg. 96 Fuses

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..Kickdown..........72
..Specifications..........126
Automatic transmission - cold starts..........71
Auxiliary socket..........27, 34
B
Backrests, rear seat - folding..........54
Battery..........83, 129
Battery maintenance..........119 -120
Replacing the battery..........120
Ventilation hose..........120
Blinds - rear/side rear windows..........38
Booster cushion..........13, 15
Booster cushion - integrated..........13
Brake failure warning light ..........24
Brake fluid..........118, 127
Brake system..........16
Bulbs (list)..........129
Bulbs - replacing..........100-106
C
Capacities (oils and fluids)..........123
, 127
Cargo net in trunk..........53
Catalytic converters - three-way..........85
Center console - switches..........27
Center head restraint - rear seat..........3
Central locking buttons..........59
Chains - winter driving..........89
Changing wheels..........92, 93
Child booster cushion ......... 13, 15
Child restraint anchorages ........ 12
Child safety..........12 -15
Child safety locks - rear doors..........63
Climate controls..........41 - 45
Climate system - general information..........44
Clock..........23
Coat hanger..........49
Cold weather driving..........83
Combination filter..........41, 45
Coolant..........112, 127
Cooling system..........74, 127
Courtesy light..........50
Courtesy lights (front) - replacing..........106
Courtesy lights - exterior..........56
Cruise control..........29
Cup holder - opening..........52
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