Important
Before you operate your car for the first time, please familiarize yourself with the new-engine oil consumption
information on page 116
. You should also be familiar with the information in the chapters one, two and four of
this manual.
Information contained in the balance of the manual is extremely useful and should be read after operating the
vehicle for the first time.
The manual is structured so that it can be used for reference. For this reason, it should be kept in the car for
ready access.
Do not export your Volvo to another country before investigating that country's applicable safety and exhaust
emission requirements. In some cases it may be difficult or impossible to comply with these requirements.
Modifications to the emission control system(s) may render your Volvo not certifiable for legal operation in the
U.S., Canada and other countries.
All information, illustrations and specifications contained in this manual are based on the latest product
information available at the time of publication. Please note that some vehicles may be equipped differently,
depending on special legal requirments and that optional equipment described in this manual may not be
available in all markets.
Volvo reserves the right to make model changes at any time, or to change specifications or design, without
notice and without incurring obligation.
Volvo and the environment
Volvo is committed to the well being of our customers. As a natural part of this commitment, we care about the
environment in which we all live. Caring for the environment means an everyday involvement in reducing our
environmental impact.
Volvo's environmental activities are based on a holistic view, which means we consider the overall environmental
impact of a product throughout its complete life cycle. In this context, design, production, product use, and recycling
are all important considerations.
In production, Volvo has partly or completely phased out several chemicals including freons, lead chromates,
naphtanates, asbestos, mercury and cadmium; and reduced the amount of chemicals used in our plants 50% since 1991.
In use, Volvo was the first in the world to introduce into production a three-way catalytic converter with a Lambda
sond, now called oxygen sensor, in 1976. The current version of this highly efficient system reduces emissions of
harmful substances (CO, HC, NOx) from the exhaust pipe by approximately 95% and the search to eliminate the
remaining emissions continues. Volvo is the only automobile manufacturer to offer CFC-free retrofit kits for the air
conditioning system for all models as far back as the M/Y 1975 240. Advanced electronic engine controls, refined
purification systems and cleaner fuels are bringing us closer to our goal.
After Volvo cars and parts have fulfilled their use, recycling is the next critical step in completing the life cycle. The
metal content is about 75% of the total weight of a car, which makes the car among the most recycled industrial
products. In order to have efficient and well controlled recycling, many Volvo variants have printed dismantling
manuals, indicating the weight and material of individual components. For Volvo, all homogeneous plastic parts
weighing more than 1.7 oz. (50 grams) are marked with international symbols that indicate how the component is to be
sorted for recycling.
In addition to continuous environmental refinement of conventional gasoline-powered internal combustion engines,
Volvo is actively looking at advanced technology alternative-fuel vehicles.
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2 0 0 2
VOLVO S80
Chapter 1 - Safety
pg. 1 Safety
Not wearing a seat belt is like believing "It'll never happen to me!" Volvo, the inventor of the three-point seat belt,
urges you and all adult occupants of your car to wear seat belts and ensure that children are properly restrained, using
an infant, car or booster seat determined by age, weight and height. Volvo also believes no child should sit in the front
seat of a car.
Fact: In every state and province, some type of child-restraint legislation has been passed. Additionally, most states
and provinces have already made it mandatory for occupants of a car to use seat belts.
So, urging you to "buckle up" is not just our recommendation - legislation in your state or province may mandate seat
belt usage. The few seconds it takes to buckle up may one day allow you to say, "It's a good thing I was wearing my
seat belt."
Seat belts
2
Center head restraint3
Front airbags (SRS)4
Side impact airbags (SIPS)8
Volvo Inflatable Curtain (VIC)9
Whiplash Protection System (WHIPS)10
Occupant safety11
Child safety12
Brake system16
Anti-lock Brake System (ABS)17
Stability Traction Control (STC)18
Dynamic Stability and Traction Control (DSTC)18
pg. 2 Seat belts
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Coat hanger
Use the coat hanger for clothes of normal weight.
pg. 50 Interior lighting
Courtesy lights
Courtesy light
The courtesy light can be turned on or off by pressing the button. The light also has a timer function which turns the
light on for 30 seconds if:
· You unlock the car from the outside with the key or remote control.
· You switch off the ignition (turn the key to position 0).
The courtesy light stays on for 10 minutes if one of the doors is left open after the car is unlocked.
The courtesy light switches off if:
· The engine is started.
· The car is locked from the outside with the key or remote control.
The interior courtesy light can be switched on or off at any time by pressing the center button in the panel above the
rearview mirror. When switched on with the engine off, the light will stay on for 10 minutes. When switched on with
the engine running, the light will stay on indefinitely.The light may be switched off at any time by pressing the center
button a second time.
The courtesy light timer periods can be changed.Consult your Volvo retailer.
Overriding the Interior and Trunk Courtesy Lights
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NOTE: To avoid excessive wear and the necessity of rebalancing, mark and reinstall wheels in the same location and
position as before removal. To lessen the chance of imbalance, each wheel hub is equipped with a guide stud to ensure
that a removed wheel can be reinstalled in its original position (as when changing over to winter tires/wheels).
pg. 93 Changing wheels
Installing the wheel
· Clean the contact surfaces on the wheel and hub.
· Lift the wheel and place it on the hub. Make sure that you align the wheel with the guide stud on the wheel hub prior
to installation.
· Install the wheel bolts and tighten handtight. use the lug wrench, tighten crosswise(see illustration above) until all
bolts are snug.
· Lower the vehicle to the ground and alternately tighten the bolts crosswise to 100 ft. lbs. (136 Nm).
· Install the wheel cap (where applicable).WARNING!
· The jack must correctly engage the bar in the jack attachment (A). The car's weight must not rest on the jack
attachment (B). See illustration on page 92
.
· Be sure the jack is on a firm, level, non-slippery surface.
· Never allow any part of your body to be extended under a car supported by a jack.
· Use the jack intended for the car when replacing a wheel. For any other job, use stands to support the side of the
car being worked on.
· Apply the parking brake and put the gear selector in the (P)ark position.
· Block the wheels standing on the ground, use rigid wooden blocks or large stones.
· The jack should be kept well-greased.
CAUTION:
· The car must not be driven with wheels of different dimensions or with a spare tire other than the one that came with
the car. The use of different size wheels can seriously damage your car's transmission.
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VOLVO S80
Chapter 9 - Specifications
pg. 123 Specifications
Label information124
Dimensions and weights125
Engine/transmission specifications126
Oil/fluid specifications and volumes127
Fuel system, Distributor ignition system, Suspension128
Electrical system129
Volvo On Call130
pg. 124 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel filler door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. The plate is located in the engine
compartment, on the inside of the left front fender.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
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standards (Canada)
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
7 Child safety latch label
* The Vehicle Identification Number (VIN) should always be quoted in all correspondence concerning your vehicle
with the retailer and when ordering parts.
All specifications are subject to change without prior notice.
pg. 125 Dimensions and weights
Dimensions
Length 189.8 in. (482 cm)
Width 72 in. (183 cm)
Height 57.1 in. (145 cm)
Wheelbase 109.8 in. (279 cm)
Track, front 62.2 in. (158 cm)
Track, rear 61.4 in. (156 cm)
Turning circle (between curbs) 35.8 - 39 ft. (10.9 - 12 m)
Cargo capacity - trunk 14.2
cu. ft. (0.4 m3)
Weights USACanada
Gross vehicle weight (GVW)
6 cyl. 4608 lbs2090 kg
6 cyl. turbo 4670 lbs2120 kg
Capacity weight *
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6 cyl.890 lbs400 kg
6 cyl. turbo 890 lbs400 kg
Curb weight
6 cyl. 3535-3570 Ibs1605-1625 kg
6 cyl. turbo 3655-3685 Ibs1635-1650 kg
Permissible axle weight, front
6 cyl. 2491 Ibs1130 kg
Permissible axle weight, rear
6 cyl. 2293 lbs1040 kg
Max roof load 220 lbs100 kg
Max trailer weight
(w/o brakes) 1100 lbs500 kg
Max trailer weight
(with brakes)
2" ball 3300 lbs1500 kg
1 7/8" ball 2000 lbs900 kg
Max tongue weight **165 lbs 75 kg
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of
the vehicle must not be exceeded.
* The max permissible axle loads or the gross vehicle weight must not be exceeded.
** See also section "Trailer towing"
All specifications are subject to change without prior notice.
pg.126 Engine/transmission specifications
Engine specifications Designation: Volvo B 6284 T
Output 268 hp at 5200 rpm (200 KW/87 rps)
Max torque 280 ft. lbs. at 1800-5000 rpm (380 Nm at 35-83 rps)
Number of cylinders 6
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.92 liters (115 cu. in.)
Compression ratio 8.5:1
Number of valves 24
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to
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Trailer weight - maximum..........125
Transmission - automatic..........700 -073
Transmission - specifications..........126
Transmission fluid (automatic)..........127
Trip computer..........28
Trip odometer..........23
Trunk - opeing from the inside..........59
Trunk - unlocking with master key..........59
Trunk lights - replacing..........105
Trunk lock switch..........27
Turn signals..........31
U
Uniform tire quality grading..........91
Unlocking the trunk with key..........59
Upholstery - cleaning..........109
V
Vanity mirror lights - replacing..........103
Vehicle Identification Number (VIN)..........124
Vehicle loading..........128
Ventilation..........40
Volumes (oils and fluids) ........127
Volvo On Call..........130
W
Warning flashers..........33
Warning light - center..........24
Warning lights..........24, 25
Warranty..........110
Washer fluid reservoir..........114
Washer fluid solvent..........83
Washing the car..........108, 109
Waxing..........109
Weight distribution..........75
Weights..........125
Wheels - changing..........92, 93
Wheels and tires..........88 - 89
Whiplash Protection System (WHIPS)..........10
Windows - electrically operated..........35
Windshield washer solvent ........ 83
Windshield wiper blades - replacing..........121
Windshield wipers/washers..........31
Winter driving..........83
Winter tires..........89
Winter/Wet driving mode..........71, 73, 83
Wiper blades - replacing..........121
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