2002 TOYOTA RAV4 brakes

’02 Rav4_U (L/O 0108)
1822002 MY RAV4_U (OM42503U)
Keep the front wheels in proper
alignment. Avoid hitting the curb and
slow down on rough roads. Improper
alignment not only causes faster tire
wear but also puts an extra load on
the engine, which, in turn, wastes fuel.
Keep the bottom of your vehicle free
from mud, etc. This not only lessens
weight but also helps prevent corro-
sion.
Keep your vehicle tunedup and in
top shape. A dirty air cleaner, improp-
er valve clearance, dirty plugs, dirty oil
and grease,brakes not adjusted, etc. all
lower engine performance and contrib-
ute to poor fuel economy. For longer
life of all parts and lower operating
costs, keep all maintenance work on
schedule, and if you often drive under
severe conditions, see that your vehicle
receives more frequent maintenance.
(For scheduled maintenance informa-
tion, please refer to the “Scheduled
Maintenance Guide” or “Owner ’s Manu-
al Supplement”).
CAUTION
Never turn off the engine to coast
down hills. Your power steering and
brake booster will not function with-
out the engine running. Also, the
emission control system operates
properly only when the engine is run-
ning.

’02 Rav4_U (L/O 0108)
1882002 MY RAV4_U (OM42503U)
If your engine stalls while driving...1. Reduce your speed gradually, keeping a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Turn the ignition key to “ACC” or “LOCK”, and try starting the engine
again.
If the engine will not start, see “If your
vehicle will not start” on page 184 in this
section.
CAUTION
If the engine is not running, the pow-
er assist for the brakes and steering
will not work so steering and braking
will be much harder than usual.
If your engine coolant temperature
gauge indicates overheating, if you ex-
perience a loss of power, or if you hear
a loud knocking or pinging noise, the
engine has probably overheated. You
should follow this procedure... 1. Pull safely off the road, stop the ve- hicle and turn on your emergency
flashers. Put the transmission in “P”
(automatic) or neutral (manual) and ap-
ply the parking brake. Turn off the air
conditioning if it is being used.
2. If coolant or steam is boiling out of the radiator or reservoir, stop the engine.
Wait until the steam subsides before
opening the hood. If there is no coolant
boiling over or steam, leave the engine
running and make sure the electric
cooling fan is operating. If it is not,
turn the ignition off.
CAUTION
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure.
3. Look for obvious coolant leaks from theradiator, hoses, and under the vehicle.
However, note that water draining from
the air conditioning is normal if it has
been used.
CAUTION
When the engine is running, keep
hands and clothing away from the
moving fan and engine drive belts.
4. If the coolant is leaking, stop the en-gine immediately. Call a Toyota dealer
for assistance.
5. If there are no obvious leaks, check the coolant reservoir. If it is dry, add
coolant to the reservoir while the en-
gine is running. Fill it about half full.
CAUTION
Do not attempt to remove the radiator
cap when the engine and radiator are
hot. Serious injury could result from
scalding hot fluid and steam blown
out under pressure.
If your engine stalls while
driving If your vehicle overheats

’02 Rav4_U (L/O 0108)
2002002 MY RAV4_U (OM42503U)
Front
Rear (fourwheel drive models with manu-
al transmission and twowheel drive mod-
els)
Rear (fourwheel drive models with auto-
matic transmission)
If towing is necessary, we recommend
you to have it done by your Toyota
dealer or a commercial tow truck ser-
vice.
If towing service is not available in an
emergency, your vehicle may be tempo-
rarily towed by a cable or chain se-
cured to the emergency towing eyelets
under the front of the vehicle or the
left emergency towing eyelet under the
rear of the vehicle. Use extreme caution
when towing vehicle.
NOTICE
Only use specified towing eyelet;
otherwise your vehicle may be dam-
aged.
A driver must be in the vehicle to steer
it and operate the brakes.
Towing in this manner may be done only
on hardsurfaced roads for a short dis-
tance and at low speeds. Also, the
wheels, axles, drive train, steering and
brakes must all be in good condition.
CAUTION
Use extreme caution when towing ve-
hicles. Avoid sudden starts or erratic
driving maneuvers which would place
excessive stress on the emergency
towing eyelet and towing cable or
chain. The eyelet and towing cable or
chain may break and cause serious
injury or damage.
—Emergency towing

’02 Rav4_U (L/O 0108)
2012002 MY RAV4_U (OM42503U)
NOTICE
Use only a cable or chain specifically
intended for use in towing vehicles.
Securely fasten the cable or chain to
the towing eyelet provided.
Before towing, release the parking brake
and put the transmission in neutral (manu-
al) or “N” (automatic). The key must be
in “ACC” (engine off) or “ON” (engine run-
ning).
CAUTION
If the engine is not running, the pow-
er assist for the brakes and steering
will not work so steering and braking
will be much harder than usual.
Before emergency towing, check that
the eyelet is not broken or damaged
and that the installation bolts are not
loose.
Fasten the towing cable or chain se-
curely to the eyelet.
Do not jerk the eyelet. Apply steady
and even force.
To avoid damaging the eyelet, do not
pull from the side or at a vertical
angle. Always pull straight ahead.
CAUTION
If the emergency towing eyelet is
used to get out when your vehicle
becomes struck in mud, sand or oth-
er condition from which the vehicle
cannot be driven out under its own
power, make sure to observe the pre-
cautions mentioned below. Otherwise,
excessive stress will be put on the
eyelet and the towing cable or chain
may break, causing serious injury or
damage.
If the towing vehicle can hardly
move, do not forcibly continue the
towing. Contact your Toyota dealer
or a commercial tow truck service
for assistance.
Tow the vehicle as straight ahead
as possible.
Keep away from the vehicle during
towing.
—Emergency towing eyelet
precautions

’02 Rav4_U (L/O 0108)
2142002 MY RAV4_U (OM42503U)
INSIDE THE VEHICLE
Items listed below should be checked
regularly, e.g. while performing periodic
services, cleaning the vehicle, etc.
Lights
Make sure the headlights, stop lights, tail
lights, turn signal lights, and other lights
are all working.
Service reminder indicators and warning
buzzers
Check that all service reminder indicators
and warning buzzers function properly.
Steering wheel
Check that it has the specified free play.
Be alert for changes in steering condition,
such as hard steering or strange noise.
Seats
Check that all seat controls such as seat
adjusters, seatback recliner, etc. operate
smoothly and that all latches lock securely
in any position. For foldingup rear seat-
backs, check that the latches lock secure-
ly.Seat belts
Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly. Make sure the belt
webbing is not cut, frayed, worn or dam-
aged.
Accelerator pedal
Check the pedal for smooth operation and
uneven pedal effort or catching.
Clutch pedal
Check the pedal for smooth operation.
Brake pedal
Check the pedal for smooth operation and
that the pedal has the proper clearance.
Check the brake booster function.
Brakes
At a safe place, check that the brakes do
not pull to one side when applied.
Parking brake
Check that the lever has the proper travel
and that, on a safe incline, your vehicle
is held securely with only the parking
brake applied.Automatic transmission “Park” mecha-
nism
Check the lock release button of the se-
lector lever for proper and smooth opera-
tion. On a safe incline, check that your
vehicle is held securely with the selector
lever in “P” position and all brakes re-
leased.
IN THE ENGINE COMPARTMENT
Items listed below should be checked
from time to time, e.g. each time when
refueling.
Washer fluid
Make sure there is sufficient fluid in the
tank. See page 243 in Section 73 for
additional information.
Engine coolant level
Make sure the coolant level is between
the “FULL” and “LOW” lines on the see
through reservoir when the engine is cold.
See page 227 in Section 72 for addition-
al information.
Radiator, condenser and hoses
Check that the front of the radiator and
condenser are clean and not blocked with
leaves, dirt, or insects. See page 228 in
Section 72 for additional information.

’02 Rav4_U (L/O 0108)
2572002 MY RAV4_U (OM42503U)
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):118 (4.6)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6—8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3 STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III Tire size:
215/70R16 99S
235/60R16 100H
Tire pressure, kPa (kgf/cm
2 or bar, psi):
200 (2.0, 29)
Wheel size: Steel wheel 16 61/2J
Aluminum Wheel 16 7JJ
Wheel nut torque, N
·m (kgf·m, ft·lbf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or re-
placing wheels), see “Checking
tire pressure” through “Aluminum
wheel precautions”, pages 231
through 237, in Section 72.
Tires

’02 Rav4_U (L/O 0108)
2662002 MY RAV4_U (OM42503U)
A
Adding washer fluid243
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Adjustment
Front seats 29
. . . . . . . . . . . . . . . . . . . . . . . . .
Rear seats 30
. . . . . . . . . . . . . . . . . . . . . . . . .
Seat belt 40
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Air cleaner 230
. . . . . . . . . . . . . . . . . . . . . . . . . .
Air conditioning system 128
. . . . . . . . . . . . . . .
Airbags 50
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheel precautions 237
. . . . . . . . . .
Antiglare inside rear view mirror 76 . . . . . . .
Antilock brake system warning light 90 . . . .
Antitheft steering column lock 98
. . . . . . . . .
Appearance care
Cleaning the interior 209
. . . . . . . . . . . . . . . .
Protecting your Toyota from corrosion 206
. . . . . . . . . . . . . . . . . . .
Washing and waxing 207
. . . . . . . . . . . . . . . .
Automatic transmission
Driving with an automatic transmission 99
. . . . . . . . .
Shift lock override button 202
. . . . . . . . . . . .
Shift pattern 99
. . . . . . . . . . . . . . . . . . . . . . . .
Shifting speed 99
. . . . . . . . . . . . . . . . . . . . . .
Automatic transmission fluid temperature warning light 90
. . . . . . . . . . . .
Auxiliary boxes 141
. . . . . . . . . . . . . . . . . . . . . .
Auxiliary catch, Engine hood 22
. . . . . . . . . . .
B
Back door 21
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Back door lock 21
. . . . . . . . . . . . . . . . . . . . . . . . Battery
Checking battery condition 240
. . . . . . . . . .
Gas caution 240
. . . . . . . . . . . . . . . . . . . . . . .
Handling safety 240
. . . . . . . . . . . . . . . . . . . .
Recharging precautions 241
. . . . . . . . . . . . .
Winter driving tips 173
. . . . . . . . . . . . . . . . . .
Before starting the engine 170
. . . . . . . . . . . . .
Brake pad wear limit indicators 164 . . . . . . . .
Brake system 161
. . . . . . . . . . . . . . . . . . . . . . . .
Brake system warning light 90
. . . . . . . . . . . . .
Brakes
Fluid level 229
. . . . . . . . . . . . . . . . . . . . . . . . .
Pad wear limit indicators 164
. . . . . . . . . . . .
Parking 104
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Breakin tips 155
. . . . . . . . . . . . . . . . . . . . . . . .
Brightness control 82
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C
Car audio system 110
. . . . . . . . . . . . . . . . . . . .
Carbon monoxide caution 159
. . . . . . . . . . . . .
Cassette player 110
. . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 242
. . . . . . . . .
Checking brake fluid 229
. . . . . . . . . . . . . . . . . .
Checking the engine oil level 226
. . . . . . . . . .
Checking the radiator and condenser 228
. . . . . . . . . . . . . . . . . . . . . . . . .
Child restraint
Child restraint system 58
. . . . . . . . . . . . . . .
Installation 60
. . . . . . . . . . . . . . . . . . . . . . . . .
Installation with ISOFIX rigid anchor 72
. . . . . . . . . . . . . . . . . . . . . .
Precautions 57
. . . . . . . . . . . . . . . . . . . . . . . . Types of child restraint system 59
. . . . . . . .
Using a top strap 69
. . . . . . . . . . . . . . . . . . . .
Cigarette lighter and ashtrays 136
. . . . . . . . .
Cleaning the interior 209
. . . . . . . . . . . . . . . . . .
Clock 136
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cold weather
Operation 173
. . . . . . . . . . . . . . . . . . . . . . . . .
Compact disc auto changer controller 110
. . . . . . . . . . . . . . . . . .
Compact disc player 110
. . . . . . . . . . . . . . . . . .
Condenser
Checking the condenser 228
. . . . . . . . . . . .
Controls, Instrument panel 2,4
. . . . . . . . . . . .
Cooling system
Coolant level 227
. . . . . . . . . . . . . . . . . . . . . .
Engine overheating 188
. . . . . . . . . . . . . . . . .
Radiator and reservoir 227
. . . . . . . . . . . . . .
Radiator cap 188
. . . . . . . . . . . . . . . . . . . . . . .
Winter driving tips 173
. . . . . . . . . . . . . . . . . .
Corrosion prevention 206
. . . . . . . . . . . . . . . . .
Cruise control 105
. . . . . . . . . . . . . . . . . . . . . . .
Cup holder
Front 143
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear 143
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D
Defogger
Out side rear view mirror 85 . . . . . . . . . . . . .
Rear window 85
. . . . . . . . . . . . . . . . . . . . . . . .
Differential, Limited slip 165
. . . . . . . . . . . . . . .
Dimmer switch, Headlight 80
. . . . . . . . . . . . . .
Dinghy towing 174,175
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Directional signals 80
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