
236 Car care and technical informationWhat causes rust?Steel body panels of automobiles are sub-
ject to rusting whenever air and moisture
manage to penetrate the protective finish,
and body panels may rust through if the pro-
cess is unchecked. Rusting can occur wher-
ever water is trapped or where the car’s
panels are continuously damp. Damage to
paint and undercoating by stones, gravel
and minor crashes immediately exposes
metal to air and moisture. Road salts used
for de-icing will collect on the bottom of the
car and promote rusting. Areas of the coun-
try with high humidity have great potential
for rust problems, especially where salt is
used on roads or there is moist sea air.
Industrial pollution (fallout) may also
damage paint and promote rusting.
Preventive maintenanceThe following procedures are necessary to
help protect against rusting. Refer also to
the terms and conditions of the Sheet Metal
Coverage described in the warranty book-
let.
1
Wash the car frequently, and wax at
least twice a year.
Under adverse con-
ditions, where there is a rapid buildup of
dirt, sand or road salt, wash your car at
least once a week. After extreme expo-
sure to salted snow or slush, evidenced
by a white film on the car, wash the car
immediately. Frequent washing will pre-
vent paint damage from acid rain and
other airborne contaminants such as
tree sap and bird droppings. If any of
these contaminants are noticed on the
car the finish should be washed immedi-
ately.
Begin washing by rinsing the entire car
with water to loosen and flush off heavy
concentrations of dirt (include the
underbody).
Sponge the car with a solution of either
a good quality car soap or mild general
purpose (dish washing) detergent and
water.
Rinse car thoroughly with clean water.
After washing, check and clear all
drains in doors and body panels.
Wipe the car dry, preferably using a
chamois.2
Clean the underside of the car during
the winter.
Use high pressure water to
clean the car’s underside (floor panels,
wheel wells) at least at mid- winter and
in the spring.
3
Inspect the car frequently for leaks or
damage, and arrange for needed
repairs promptly.
After washing or
after heavy rain, check for leaks. When
washing the car inspect body surfaces
for paint damage. While checking for
leaks, lift the floor mats and check
beneath them. Water can collect in
these areas and remain for prolonged
periods. Dry any wet areas including the
floor mats. Have leaks repaired as soon
as possible.
Use touch-up paint to repair small
scratches or minor finish damage. Areas
where metal is exposed will rust quickly
and MUST be repaired immediately by
touch-up or professional repainting.
Rust must be removed, the bare metal
primed and painted. Major body
damage should be repaired immediately
and new panels or exposed areas
should be undercoated with anti- corro-
sion material.
Repairs of this type are the owner’s
responsibility and are not covered under
warranty.
ProCarManuals.com

237 Car care and technical information
4Inspect the undercoating and touch
up if necessary.
Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself before-
hand:
Make sure that the engine is in good con-
dition.
Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
Check the coolant and power steering
fluid levels. Check also for leaks.
Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
Check the battery charge.
Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
Check the brakes.
Check all bulbs.
Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75%),
plastics (10–14%), rubber (5%) and small
quantities of glass, wood, paper and tex-
tiles.
Some of these materials can be recycled,
while others can be recovered in chemical
processes for reuse in new products or as a
source of energy.
While the Saab 9-5 was still at the draw-
ing-board stage, Saab engineers were
giving serious consideration to how the
maximum quantity of materials could be
reclaimed from the car on its eventual
scrapping. To facilitate sorting, plastic parts,
for instance, have been marked to identify
the precise nature of the plastic.
Approximately 90% of the materials in the
car can be recycled or recovered, where
facilities exist.
Before the car is scrapped, all the oils and
other fluids that could pollute the environ-
ment should be recovered from the car. It
may be of interest in this context to learn that
the refrigerant used in the Saab 9-5’s ACC
systems (R134a) contains neither CFCs nor
any other chlorine compounds.
ProCarManuals.com

238 Car care and technical information1 A-pillar trim: PP, PP/EPDM
2 Windshield trim: PP, PP/EPDM
3 Seals: EPDM
4 C-pillar trim: ABS
5 Rear light cluster: PMMA
6 Rear bumper, cellular core: expanded PP;
sheathing: PP/EPDM
7 Side-window casing: PP/EPDM
8 Fuel tank: PE
9 Side trim: PVC
10 A-pillar upholstery trim: PC/ABS, textile
11 Rearview mirror: ABS
12 Sill scuff plate: PP/EPDM
13 Wheel-arch liner: PP
14 Wheel cover: PA
15 Direction-indicator lamp lens: PMMA
16 Washer-fluid reservoir: PE
17 Front spoiler: PP/EPDM
18 Front bumper, cellular core: expanded PP;
sheathing, grille: PP/EPDM
19 Fan shroud: PP
20 Scuttle panel finisher: PC/ASA
IB1801
ABS Acrylonitrile-butadiene-styrene
ASA Acrylonitrile-styrene (acrylic
plastic)
EPDM Ethylene-propylene rubber
PA Polyamide (plastic)
PC Polycarbonate (plastic)
PE Polyethylene
PMMA Polymethyl methacrylate
POM Acetal plastic
PPO Polyphenylene oxide (plastic)
PP Polypropylene
PUR Polyurethane
PVC Polyvinyl chloride 1234
5
6
87
9
10
11
12 13 14 15 18
1719
1620
ProCarManuals.com

239 Car care and technical information
Headlight aimingThe vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be
re-aimed, we recommend that you take it to
your Saab dealer for service, however, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
The vehicle should be placed so it is
perpendicular to the wall or other flat
surface.
The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat. The vehicle should be fully assembled
and all other work stopped while headlight
aiming is being done.
The vehicle should not have any snow, ice
or mud attached to it.
Tires should be inflated to the prescribed
pressure.
Close all doors.
Rock the vehicle to stabilize the suspen-
sion.
Headlight aiming is done with the vehicle
low beam lamps. The high beam lamps will
be correctly aimed if the low beam lamps
are aimed properly.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
ProCarManuals.com

247 Specifications
Specifications General.............................. 248
Engine ............................... 250
Fuel.................................... 250
Engine oil .......................... 251
Engine variants ................ 252
Electrical system.............. 253
Drive belts......................... 253
Manual gearbox................ 254
Automatic transmission .. 254
Suspension....................... 255
Steering............................. 255
Brake system.................... 255
Wheels and tires .............. 256
Plates and labels .............. 257
IB603
ProCarManuals.com

248 SpecificationsGeneral Overall length, including bumpers:
9-5 Sedan _______________________ 190.0 in (4827 mm)
9-5 Wagon ______________________ 190.1 in (4828 mm)
Overall width, including door mirrors ____ 80.4 in (2042 mm)
Maximum height:
9-5 Sedan _______________________ 58.1 in (1475 mm)
9-5 Wagon ______________________ 59.1 in (1501 mm)
Wheelbase _______________________ 106.4 in (2703 mm)
Ground clearance __________________ approx. 6.6 in
(167 mm)
Tr a c k :
Front __________________________ 59.9 in (1522 mm) *)
Rear ___________________________ 59.9 in (1522 mm) *)
Turning circle (curb to curb) ___________ 37,1 ft (11.3 m)
Turning circle (measured at vehicle extrem-
ities) ___________________________ 39,0 ft (11.9 m)
Number of seats (incl. driver) _________ 5
*) Specified track applies to wheel sizes:
6 x 15 & 6.5 x 16
Gross vehicle weight
(GVW)
Maximum train
weight
(GVW + max. trailer
weight)
Maximum axle load,
front
Maximum axle load,
rear Permissible load (in addition to driver) = GVW minus curb weight
The maximum permissible axle load, front or rear, must not be exceeded.
The maximum permissible axle load, front or rear, must not be exceeded. Chassis number in engine bay Weight ready for driving (i.e. with full fuel
tank, washer-fluid reservoir, standard
tools and spare wheel) ______________ 3370–3790 lbs.
(1530–1720 kg)
Gross vehicle weight (GVW) ___________ 4370–4720 lbs.
(1980–2140 kg)
Maximum axle load:
Front ___________________________ 2590 lbs. (1175 kg)
Rear, 9-5 Sedan ___________________ 2310 lbs. (1050 kg)
Rear, 9-5 Wagon __________________ 2480 lbs. (1125 kg)
Weight distribution:
Curb weight, front/rear ______________ 60/40%
GVW, front/rear ___________________ 50/50%
Maximum roof load __________________ 220 lbs (100 kg)
IB1917
ProCarManuals.com

255 Specifications
Suspension
SteeringBrake systemSpring type, front and rear ___________ Coil springs
Maximum deflection of springs:
Front __________________________ 7.09 in (180 mm)
Rear ___________________________ 7.87 in (200 mm)
Dampers, front and rear _____________ Gas-filled dampers
Steering _________________________ Power-assisted
steering of
rack-and-pinion
type; telescopic
steering-column
shaft with universal
joints
Number of turns, lock to lock __________ 2,9
Power-steering fluid ________________ Power-steering
fluid CHF 11S Footbrake (ABS) ____________________ Hydraulic disc
brakes with vacuum
servo unit. Diago-
nally split circuits;
ventilated discs on
front wheels. EBD
function, see page
165.
Handbrake ________________________ Acts on rear wheels
Brake fluid _________________________ DOT 4
Brake-fluid capacity _________________ 0.925 qts (900 ml)
Disc diameter:
Front ___________________________ 11.34 in (288 mm)
Front, certain variants *) _____________ 12.05 in (306 mm)
Rear ___________________________ 11.26 in (286 mm)
Rear, certain variants *) _____________ 11.81 in (300 mm)
*) 15” wheel must not be used on these
variants.
Total friction area of brake pads:
Front ___________________________ 36.3 in
2 (234 cm
2)
Rear ___________________________ 15.5 in
2 (100 cm
2)
ProCarManuals.com

256 SpecificationsWheels and tiresWheel size _______________________ 6.5 x 16 or 7 x 17
2.3 Turbo Aero _____________________ Use only 6.5 x 16 or
7 x 17 only
Contact an authorized Saab dealer if you
wish to fit other wheels than those fitted
as standard.
Tire size (summer tires):
6.5 x 16 wheels __________________ 215/55 R16
7 x 17 wheels ____________________ 225/45 R17
Tire size (winter tires):
6 x 15 wheels (Linear only: not 2.3 Turbo
Aero or 3.0 V6) ___________________ 195/65 R15 M+S
6.5 x 16 wheels___________________ 205/55 R16 M+S
Recommended wheels for snow chains 6 x 15 (not 9-5 2.3
Turbo Aero) or
6.5 x 16
Compact spare:
Wheel __________________________ 4 x 16
Tire ____________________________ T115/70 R16
Pressure ________________________ 60 psi (420 kPa)
Maximum life ____________________ 2,200 miles
(3500 km)
Maximum speed _________________ 50 mph (80 km/h)
NOTESnow chains:
Snow chains must not be fitted to the rear wheels, and may only
be used with the following wheel-tire combinations:
Wheels Tires
6.5 x 15_____195/65 R15 M+S
(Linear only: not 2.3 Turbo Aero or 3.0L V6)
205/65 R15
(Linear only: not 2.3 Turbo Aero or 3.0L V6)
6.5 x 16_____205/55 R16 M+S or
215/55 R16
Snow chains must not be fitted to 17" wheels.
Max. permissible speed with snow chains fitted is 30 mph
(50 km/h).
Contact an authorized Saab dealer for advice on snow chains.NOTEWheels larger than 17” must not be fitted.
The wheel offset must not exceed 49 mm.
Vehicles with 12.05 in (306 mm) front brake discs must not use
15” rims.
ProCarManuals.com