2002 SAAB 9-5 check engine light

183 Starting and driving
5 Check that the jumper cables do not
have loose or missing insulation. If they
do, you could get a shock and also the
vehicles could be damaged.
Before you connect the cables, here are
some basic things you should know.
Positive (+) will go to positive (+) and
negative (-) will go to a major metal
engine part with a good ground. Do not
connect (+) to (-) or you will get a short
that could injure you or would damage
the battery and maybe other parts as
well.
6 Connect the red positive (+) cable to the
positive (+) terminal of the vehicle with
the discharged battery.
7 Do not let the other end touch metal.
Connect it to the positive (+) terminal of
the good battery. Use a remote positive
(+) terminal if the vehicle has one.
8 Now connect the black negative (-)
cable to the good battery’s negative ter-
minal.9 Attach the cable at least 18 inches
(45 cm) away from the discharged bat-
tery, but not near engine parts that
move. To avoid an arc which could det-
onate the hydrogen gas around the bat-
tery, the final connection must be at least
18” from the battery.
10 Start the vehicle with the good battery
and run the engine for a while.
11 Try to start the vehicle with the dis-
charged battery. If it does not start after
a few tries, it probably needs service.
12 Remove the cables in reverse order to
prevent electrical shorting. Take care
that they do not touch each other or any
other metal.
WARNING
An electric fan can start up even when the
engine is not running and can injure you.
Keep hands, clothing and tools away from
any underhood electric fan.
WARNING
Using a match or flame of any kind near a
battery can cause battery gas to explode.
You can suffer burns or be blinded. Use a
flashlight if you need more light.
Be sure the battery has enough water.
The battery installed in your new Saab
has filler caps. Be sure the right amount
of water is there. Add distilled or boiled
water if the level is too low. If you don’t,
explosive gas could be present.
Be sure the electrolyte in the battery is not
frozen. Discharged batteries will freeze.
When connecting jumper cables to a
frozen battery, gas from the chemical
reaction inside the battery can build up
under the ice and cause an explosion.
Battery fluid contains acid that can burn
you. Do not get it on you. If you acciden-
tally get it in your eyes or on your skin,
flush the area with water and get medical
help immediately.
WARNING
Do not let the other end touch anything
until the next step. The other end of the
negative cable does not go to the dead
battery. It goes to a major metal part with
a good ground on the engine of the vehi-
cle with the discharged battery.
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192 Car care and technical informationORVR (Onboard Refueling Vapor
Recovery)Hydrocarbon vapors formed when refueling
will be recovered by the car and not
released into the atmosphere. The hydro-
carbons are absorbed in a evaporative
emission canister. When the engine is sub-
sequently started, the evaporative emission
canister is gradually purged as air is sucked
into it through a shut-off valve. The hydro-
carbon/air mixture passes through the evap
canister purge valve and into the engine
where it is burned.
When refueling, make sure you screw the
filler cap on and keep turning until it has
clicked at least 3 times. Otherwise, it is pos-
sible for the CHECK ENGINE light to illumi-
nate and a ”TIGHTEN FUEL FILLER CAP”
message to appear on SID.
Refueling, see page 152.
Engine2.3-liter engineThe 2.3-liter model is a transverse, 4-cylin-
der in-line engine with twin overhead cam-
shafts and 4 valves per cylinder.
This engine is equipped with balance shafts
that reduce engine vibration to a minimum.
The balance shafts are chain driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods, an effect that occurs
twice for each revolution of the engine.
Engine noise is also reduced as the
counter-rotating shafts counteract the vibra-
tion from the moving parts of the engine.
The transmission, located on the right
(viewed from the front), is integrated with
the engine. All models have front-wheel
drive.
3.0t V6 engine The 3.0-liter engine is a transverse, V6
engine with each bank of cylinders having
double overhead camshafts and 4 valves
per cylinder.
The transmission, located on the right
(viewed from the front), is integrated with
the engine. All models have front-wheel
drive.
IB601
Balance shafts, 4-cyl. engine
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204 Car care and technical informationChanging bulbs Check that the new bulb is working when finished.
Some bulbs are of the ”Long-Life” type. Make sure the same type is
fitted when changing one of these.
Headlight aiming, see page 239.
Xenon headlight (certain models only)Xenon headlights produce roughly twice as much light as halogen
bulbs and have a significantly longer service life.
The lamp units consist of a gas discharge lamp containing xenon.
When the lights are switched on a very high voltage activates the
xenon gas. The lamps soon reach full intensity.
Cars with xenon headlights have automatic levelling. The levelling
system comprises two sensors on the front axle, one on the rear axle
and a control unit under the headlight housing. Headlight alignment
is regulated automatically to prevent dazzling oncoming traffic.
Alignment is also adjusted during braking.
WARNING
Before changing a bulb in the engine bay, switch off the engine to
avoid danger of fingers and hands being injured by moving parts.
The radiator fan can start up even when the engine is switched off.
Xenon headlights are high tension and must therefore be
changed at an authorized Saab workshop. Work involving
high-tension components is potentially lethal.NOTE Since the headlight lenses are made of plastic, rinse dried-on
dirt with water and allow it time to soften up before cleaning
the lenses. Avoid rubbing the lenses when dry and never use
solvents.
 Use de-icer spray instead of scraping the ice off.
NOTE Do not fit bulbs with a higher rating than 55 W, since the head-
light reflector and the wiring of the car are not designed for a
higher wattage.
 Switch off the ignition before changing a bulb, to avoid possi-
ble short-circuiting.
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208 Car care and technical information
Front turn signal bulbsTo change the bulb, the complete lamp unit
has to be removed.
1 Depress the catch, accessed from the
engine bay.
2 Carefully pull out the lamp unit.
3 The bulb holder has a bayonet fitting.
Grip the holder and twist it counterclock-
wise.
4 Withdraw the bulb holder from the lamp
unit.
5 The bulb also has a bayonet fitting.
Press in the bulb and twist it counter-
clockwise.
6 Fit the new bulb and check that it is cor-
rectly seated.
To re-install the lamp unit1 Align the catch with the recess in the
lamp housing holder.
2 Press the lamp housing towards the
headlight slightly and press the housing
towards the rear of the car.
3 Make sure the locating pin and the two
plastic lugs enter their respective holes.
4 Press the lamp housing until it click into
place.
IB1789
2
13
3
Front turn signal bulb1Catch
2 Bayonet pin
3 Plastic lugs
IB1875
Catch seen from engine bay, left-hand
side
IB1876
Catch seen from engine bay, right-hand
side
IB1790
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217 Car care and technical information
Maxi fusesThe Maxi fuses are housed in the fuse box
under the hood. These fuses can be
checked in the same way as the other fuses.
The Maxi fuses are designed to protect the
car’s electrical system from being dam-
aged. Each Maxi fuse protects a number of
electrical circuits and functions and there-
fore has a higher rating (amperage) than the
standard fuses. No spare Maxi fuses are
supplied with the car.
DICE / TWICEDICE = Dashboard Integrated Central Elec-
tronics
TWICE = Theft-Warning Central Electronics
DICE and TWICE are electronic control
modules that monitor and control a variety
of functions, including:
DICE controls (among other things):
 Front lights and interior lighting.
 Instrument illumination.
 Intermittent wiper operation.
 Electric heating of rear window and door
mirrors.
 Cooling fans.
TWICE controls (among other things):
 Central locking.
 Car alarm (Anti-theft system).
 Engine immobilizer.
 Autochecking of lights.
 Electric heating of rear seat.
 Safety belt reminder.
 Electrically adjustable passenger seat.The DICE and TWICE control modules are
linked to a data bus, which is basically an
information carrier that allows information to
be exchanged between all the control mod-
ules and components connected to the bus.
If a fault occurs in any of these components,
diagnostic faults codes are set in the rele-
vant control module, which facilitates fault
diagnosis at the Saab dealer.
The scan tool connector for fault diagnosis
is located under the instrument panel on the
drivers side.
NOTEIf a Maxi fuse blows, it means that there
is a major fault in the electrical system.
Have the car checked without delay by
an authorized Saab dealer.
IB1795
Maxi fuses under the hood
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229 Car care and technical information
If a floor jack is used, it can be applied to the
standard jacking points used by the dealer.
A floor jack can lift both front wheels or both
rear wheels off the ground simultaneously.
A jack stand must then be applied under-
neath the front of the engine subframe (at
the fixing point for the towrope-attachment
eye) or to the rear towrope-attachment eye
(or under the trailer hitch, if fitted).
1 Put the car in 1st gear (automatic trans-
mission: move selector to the P position)
and apply the parking brake.2 Wind the jack up to a suitable height
before placing it under the recess in the
sill.
Make sure that the jack fully engages
the recess in the sill and that the base of
the jack is steady and flat on the ground.
3 Remove the wheel cover (where appli-
cable).
Loosen the wheel bolts by half a turn.
4 Wind the jack to raise the wheel clear of
the ground. Remove the wheel bolts and
lift off the wheel.
5 Clean the contact surfaces between the
wheel and brake disc.
6 Fit the wheel and screw in the bolts in the
sequence shown (opposite pairs).
Tighten the bolts enough for the bolts
and wheel to be seated correctly.
7 Lower the car and tighten the wheel
bolts to the correct torque in the
sequence shown (opposite pairs).
Tightening torqueLight-alloy wheels: 80 ft.lbs. (110 Nm)
Steel wheels: 80 ft.lbs. (110 Nm)
Do not overtighten the bolts using a per-
cussion nut tightener: not only can this
damage the wheels but it can also make it impossible to undo the bolts using the
wheel wrench in the car’s toolkit.
8 Check-tighten the wheel bolts after a
few miles.
Tightening torqueLight-alloy wheels: 80 ft.lbs. (110 Nm)
Steel wheels: 80 ft.lbs. (110 Nm)
NOTEApply the jack only to the jacking points
indicated.
NOTEWhen refitting wheel covers (where
applicable), make sure that the valve
protrudes through the hole in the wheel
cover.
IB1130
Jacking points for a trolley jack
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239 Car care and technical information
Headlight aimingThe vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be
re-aimed, we recommend that you take it to
your Saab dealer for service, however, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
 The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
 The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
 The vehicle should be placed so it is
perpendicular to the wall or other flat
surface.
 The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat.  The vehicle should be fully assembled
and all other work stopped while headlight
aiming is being done.
 The vehicle should not have any snow, ice
or mud attached to it.
 Tires should be inflated to the prescribed
pressure.
 Close all doors.
 Rock the vehicle to stabilize the suspen-
sion.
Headlight aiming is done with the vehicle
low beam lamps. The high beam lamps will
be correctly aimed if the low beam lamps
are aimed properly.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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261 Index
IndexAA/C system, fault diagnosis
________ 231
A/C system, maintenance _________ 231
ABS brakes
____________________ 165
ACC
__________________________ 72
ACC functions
___________________ 75
ACC, automatic climate control
______ 72
ACC, calibration
_________________ 80
ACC, condensation _______________ 81
ACC, programming _______________ 78
ACC, useful tips
_________________ 80
Adjusting the steering wheel
_______ 122
Adjustment, seats
_______________ 118
Afterheater, V6-engine cars
________ 82
Air conditioning (A/C), fault diagnosis
and maintenance
______________ 231
Air distribution, ACC ______________ 77
Airbag
_________________________ 29
Alarm __________________________ 43
Alarm functions
__________________ 46
Alarm signals
_______________ 43
, 46
Alternator
_____________________ 201
Alternator drive belt
_________ 201
, 253
Alternator rating
________________ 253
Anticorrosion treatment
___________ 235
Antidazzle rear-view mirror
________ 124
Ashtrays
______________________ 128
Audio System
___________________ 83
Audio System, quick guide
_________ 85Autochecking of lights on starting
____56
Automatic climate control (ACC) _____72
Automatic transmission,
technical data
_________________254
BBattery
________________________199
Battery charging/replacing
________200
Battery, boost starting
____________182
Belt guide
______________________12
Boost starting using jump leads
____182
Booster cushion
_________________27
Brake and clutch fluid
____________197
Brake-fluid reservoir
_____________197
Brakes, technical data ____________255
Bulbs, changing
_________________204
Bulbs, table of
__________________215
CCD changer
_____________________95
CD player
______________________93
CHECK messages
_______________63
CHECKING
_____________________63
Calibration, ACC
_________________80
Cancelling the programmed settings
__78
Car alarm
______________________43
Car care
______________________187
Cargo net, 9-5 Wagon
____________139
Carpeting, care of
_______________232
Cassette player
__________________90Catalytic converter,
important considerations
________ 150
Central locking
__________________ 38
Change language in SID
__________ 64
Change of address notification
____ 246
Changing a wheel
______________ 227
Changing bulbs
________________ 204
Changing the wheels round
_______ 223
Changing wiper blades
__________ 202
Chassis number
_______________ 257
Chassis number, key to
__________ 258
Child safety
____________________ 19
Child safety locks, rear doors
______ 41
Child seat, integral
_______________ 27
Cleaning, engine bay ____________ 233
Clock
______________________ 63
, 64
Color code, body
_______________ 257
Color code, trim ________________ 257
Compact spare wheel
___________ 226
Condensation, ACC
______________ 81
Coolant
______________________ 196
Courtesy Headlight Feature
_______ 66
Cruise control
_________________ 164
Cup holder
____________________ 131
DDICE/TWICE
__________________ 217
Dampers
_____________________ 255
Date code, tires
________________ 225
Dim-dipped beam _______________ 65
Direction indicators ______________ 67
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