2002 PEUGEOT 807 brake fluid

Level
Operations Description of operation 1st service
AC Intermediate
LEVEL
CHECK
DRAIN/REFILL
REPLACE
PEUGEOT SERVICING 19
Oil filter.
Fuel filter
*(petrol). Fuel filter element (diesel). Air filter element. Spark plugs (petrol).
Engine oil. Bleed fuel filter (diesel).
Engine oil (check + topup). Manual gearbox oil (check + topup). Battery (check + topup) if cap is removable. Screen wash (check + topup). Coolant (check + topup). Brake fluid (check + topup). Power steering fluid (check + top up according to specification). Operation of lights and indicators. Condition of glass, headlamp and light lenses and mirrors. Horn. Windscreen washer jets. Condition of wiper blades. Condition and tension of the ancillary drive belts. Handbrake. Condition of hydraulic circuits (hoses and covers).
Condition of rubber boots and gaiters. Brake pads.
o Play in hubs, link rods, ball joints, flexible mountings. Shock absorbers. Rear drum brake lining wear. Condition and pressure of tyres (including spare wheel). Emission control check as per current legislation (petrol). Smoke opacity (diesel). Pollen filter (according to specification).

oVisual check of the whole vehicle.

: All driving conditions o: Arduous conditions * According to destination
ROAD TEST
A AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
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PEUGEOT SERVICING23
Zero reset Y our PEUGEOT dealer carries out
this operation after each service.
However, if you carry out the service
yourself, the reset procedure is as
follows:
 Switch off the ignition,
 Press and hold the trip recorder
reset button,
 Switch on the ignition.
The display begins a countdown.
When the display shows "=0", relea
se the button; the service symbol
disappears.
Important: after this operation, if
you wish to disconnect the battery,
lock the vehicle and wait for at least
five minutes, otherwise the zero re
set will not be registered.
MAINTENANCE OF PARTS SUBJECT TO WEAR AND A CHECK OF
CONSUMABLES
Certain essential components on your vehicle are subject to checks a t specific
frequencies.
• The brake fluid is to be replaced at a maximum of every 36,000/40,000 miles
(60 000km) or every two years;
• The pollen filter must be checked at each serviceby a PEUGEOT dealer
(services and intermediate visits) or more often, depending on the environ
ment (dust, pollution, etc.);
• For HDI turbo diesel engines with particulate emission filter , maintenance
of the filterand topping up of the additive reservoirmust be carried out at a
maximum of every 48,000 miles (80 000 km) by a PEUGEOT dealer;
• Replacement of the timing belt: contact a PEUGEOT dealer.
• Air bags and pretensioning parts on seat belts must be checked every
10 years.
• Tyre pressure sensors are to be replaced every 10 years.
• The check on tyre inflation presure must be carried out cold at least once a
month.
Note: the engine coolant does not have to be replaced.
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PEUGEOT SERVICING25
Recommendations for
approved lubricants
The oils which appear in the table
opposite are suitable for most pur
poses.
The diagram opposite states the
optimum range of viscosity depen
ding on the temperatures at which
the oils are to be used.
It is also possible to use synthetic
oils of 'superior quality'.
In the absence of semisynthetic or
synthetic oils, oils of API SH/SJ qua
lity (for petrol engines) or CD/CF
quality (for diesel engines) can be
used by following the 'Arduous
conditions' servicing schedule, which
specifies shorter service intervals.
Do not hesitate to ask for advice
from a PEUGEOT dealer to maintain
driving pleasure and to minimise the
maintenance cost of your vehicle.
For countries outside Europe, please
contact a local PEUGEOT dealer.
Manual
ONLY ONLY
gearbox ESSO GEAR OIL BV TOTAL TRANSMISSION BV
75W 80 Part no. 9736.41 75W 80
Automatic ONLY
gearbox ATF 4HP20AL4 Part no. 9736.22
Power steering ESSO ATF D TOTAL FLUIDE AT42 Part no. 9730.94
Other approved products
Power steering FLUIDE LDS*
Brake circuit PEUGEOT DOT 4
Cooling circuit PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000 ONLYProtection to –35°C
*Only in very cold climates.

26
PETROL / DIESEL CONTROL MODULE
1 Dipped beam headlamps indi
cator light.
2 Main beam headlamps indicator
light.
3 Lefthand direction indicator.
4 Service indicator, oil level
indicator, automatic gearbox
indicator* and total distance
recorder.
5 Front fog lamps indicator light. 6
Righthand direction indicator.
7 Dynamic stability control
ASR/ESP indicator light.
8 Rear fog lamps indicator light.
9 ABS system warning light.
10 Engine diagnostics warning
light.
11 Cruise control indicator light.
12 Lighting rheostat. 13
Handbrake, brake fluid level
and electronic brake force
distribution warning light.
14 Engine oil pressure warning
light.
15 Central (STOP) warning light.
16 Battery charge warning light.
17 Diesel engine preheating
indicator light.
18 Trip recorder zero reset.
19 Driver's seat belt warning light.
20 Passenger air bag disarming
indicator light.
21 Front, side and curtain air bags
warning light.
* According to specification.
INSTRUMENTS AND CONTROLS
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INSTRUMENTS AND CONTROLS
28
INSTRUMENTS AND CONTROLS
A warning light continuously lit, or flashing with the eng ine running, is an indication of a malfunction in the
relevant unit. Some warning lights may be linked to buzzer s and a message on the multi–function display. Do not
ignore this warning: contact a PEUGEOT dealer as quickly a s possible.
If the central STOP warning light comes on when you are d riving, stop immediately where it is safe to do so.
Central STOP warning light
This is linked to the "engine oil pressure", "coolant level low " and "brake fluid level" warning lights and the coolant
temperature gauge and puncture warnings, indicated by a message on the multifunction display.
It comes on each time the ignition is switched on.
Stop immediately .
Contact a PEUGEOT dealer.
Engine oil pressure warning light
This is linked to the central STOPwarning light.
If it comes on with the engine running, it is accompanied b y an audible signal and the message "Oil pressure low"
or "Top up engine oil" on the multifunction display.
Stop immediately .
In the case of a lack of oil in the lubricating circuit, top up the level.
Contact a PEUGEOT dealer without delay.
Low coolant level warning light
This is linked to the central STOPwarning light.
It comes on each time the ignition is switched on.
Illumination of this warning light, with the engine run ning, is accompanied by an audible signal and the message
"Top up coolant" on the multifunction display.
Stop immediately.
Warning: allow the engine to cool before topping up.
The cooling system is pressurised.
To prevent the risk of scalding, unscrew the cap by two turns to allow the pressure to drop.
Once the pressure has dropped, remove the cap and topup the le vel.
Contact a PEUGEOT dealer.
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Handbrake,low brake fluid level and electronic brake force distri bution warning light
This is linked to the central STOPwarning light.
It comes on each time the ignition is switched on.
This warning light is accompanied by an audible signal and a message on the multifunction display indicating the
cause of the warning:
– "Handbrake on" , if the handbrake is on or not released correctly while driving ,
– "Brake fluid low" in the event of an excessive drop in the brake fluid level (if the warning light remains lit even with the
handbrake released),
– "Braking fault" , displayed at the same time as the ABS warning light, indicat ing an electronic brake force distribution
system fault.
Stop immediately.
Contact a PEUGEOT dealer.
INSTRUMENTS AND CONTROLS 29
Dynamic stability control warning light (ESP/ASR)
This comes on each time the ignition is switched on.
If it remains on or comes on with the engine running and th e vehicle moving, it is accompanied by an audible
signal and the message "ESP/ASR not operational" on the multifunction display.
Contact a PEUGEOT dealer.
It flashes when the system is activated and is lit continuously when the system is switched off.
Antilock braking system (ABS) warning light
This comes on each time the ignition is switched on.
If it remains on or comes on above 8 mph (12 km/h), it indicates a
malfunction of the ABS.
However, the vehicle retains conventional servoassisted braking.
Illumination of this warning light is accompanied by an aud ible signal and the message "ABS fault" on the multifunction
display.
Contact a PEUGEOT dealer.
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2 LITRE AND 2.2 LITRE 16V
PETROL ENGINES
1 Windscreen/headlamp wash
reservoir.
2 Fuse box.
3 Power steering reservoir. 4
Coolant reservoir.
5 Engine oil filler cap.
6 Dipstick.
7 Air filter. 8
Brake and clutch fluid reservoir.
9 Removable towing eye.
10 Wheelbrace.
11 Jack.
PRACTICAL INFORMATION
137
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PRACTICAL INFORMATION
138
2 LITRE AND 2.2 LITRE 16V
HDI DIESEL ENGINES
1
Windscreen/headlamp wash
reservoir.
2 Fuse box.
3 Power steering reservoir. 4
Coolant reservoir.
5 Engine oil filler cap.
6 Dipstick ( a:2.2 litre HDI;
b: 2 litre HDI).
7 Air filter. 8
Brake and clutch fluid reservoir.
9 Removable towing eye.
10 Wheelbrace.
11 Jack.
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