8 CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect swirl control valve control solenoid valve harness connector.
MEC006E
3. Turn ignition switch ªONº.
4. Check voltage between swirl control valve control solenoid valve terminal 2 and ground with CONSULT-II or tester.
SEF312Z
OK or NG
OKEGO TO 10.
NGEGO TO 9.
9 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors F108, E225
IHarness connectors M842, F135
IFuse block (J/B) connector F48 (LHD models), M756 (RHD models)
I10A fuse
IHarness for open or short between swirl control valve control solenoid valve and fuse
ERepair open circuit or short to ground or short to power in harness or connectors.
10 CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 54 and swirl control valve control solenoid valve terminal 1. Refer to Wiring
Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKEGO TO 12.
NGEGO TO 11.
SWIRL CONTROL VALVE CONTROL SOLENOID VALVEZD30DDTi
Diagnostic Procedure (Cont'd)
EC-271
6 CHECK INTAKE AIR CONTROL VALVE CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT-II
1. Turn ignition switch ªOFFº.
2. Disconnect ECM relay.
MEC021E
3. Check harness continuity between intake air control valve control solenoid valve terminal 2 and ECM relay terminal 7. Refer to
Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKEGO TO 8.
NGEGO TO 7.
7 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors M807, E201
IHarness for open or short between intake air control valve control solenoid valve and ECM relay
ERepair open circuit or short to ground or short to power in harness or connectors.
8 CHECK INTAKE AIR CONTROL VALVE CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT-III
Check voltage between ECM relay terminal 6 and ground with CONSULT-II or tester.
SEF297Z
OK or NG
OKEGO TO 10.
NGEGO TO 9.
9 DETECT MALFUNCTIONING PART
Check the following.
I10A fuse
IHarness for open or short between ECM relay and battery
ERepair open circuit or short to ground or short to power in harness or connectors.
INTAKE AIR CONTROL VALVE CONTROL SOLENOID
VA LV EZD30DDTi
Diagnostic Procedure (Cont'd)
EC-278
7 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors M842, F135 (RHD models)
IFuse block (J/B) connector F48 (LHD models), M756 (RHD models)
I10A fuse
IHarness for open or short between variable nozzle turbocharger control solenoid valve and fuse
ERepair open circuit or short to ground or short to power in harness or connectors.
8 CHECK VARIABLE NOZZLE TURBOCHARGER CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR
OPEN OR SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 101 and variable nozzle turbocharger control solenoid valve terminal 1. Refer
to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKEGO TO 10.
NGEGO TO 9.
9 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors F135, M842 (RHD models)
IHarness for open or short between variable nozzle turbocharger control solenoid valve and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
VARIABLE NOZZLE TURBOCHARGER CONTROL
SOLENOID VALVEZD30DDTi
Diagnostic Procedure (Cont'd)
EC-287
qA
CHECK POWER SUPPLY-III.
1. Turn ignition switch to ªONº position
and then to ªLOCKº position.
2. Check voltage between ECM connector
terminals
107,108,109and engine
ground with CONSULT-II or tester.
Voltage:
After turning ignition switch to
ªLOCKº position, battery voltage
will exist for a few seconds, then
drop to approximately 0V.
NG
EOK
Go toqBªCHECK
GROUND CIRCUITº.
Case-1: Battery voltage does
not exist.
Case-2: Battery voltage exists
for more than a few
seconds.
Case-1
Case-2
EGo toªCHECK ECM
RELAYº.
CHECK HARNESS CONTINUITY
BETWEEN ECM RELAY AND ECM.
1. Disconnect ECM harness connector.
2. Disconnect ECM relay harness connec-
tor.
3. Check harness continuity between
ECM connector terminals
325and
ECM relay connector terminalq
2, and
ECM connector terminals
107,108,
109and ECM relay connector termi-
nalq
5. Refer to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness connectors
M787,F66(LHD mod-
els)
IHarness for open or
short-circuit between
ECM relay connector
and ECM connector.
If NG, repair harness or
connectors.
CHECK VOLTAGE BETWEEN ECCS
RELAY AND ENGINE GROUND.
Check voltage between ECM relay con-
nector terminalsq
1,q3and engine ground
with CONSULT-II or tester.
Voltage: Battery voltage
OK
ENG
Check the following:
I20A fuse
IFuse box and battery
connections
IHarness for open or
short-circuit between
ECM relay and battery
If NG, replace fuse or
repair harness or connec-
tors.
CHECK ECM RELAY.
1. Remove ECM relay.
2. Apply 12V direct current between relay
terminalsq
1andq2.
3. Check continuity between relay termi-
nalsq
3andq5.
12V (q
1-q2) applied:
Continuity exists.
No voltage applied:
No continuity
OK
ENG
Replace ECM relay.
qB
MEC944D
MEC945D
NEF350
H
H
H
H
H
TROUBLE DIAGNOSIS FOR POWER SUPPLYTD27Ti
Diagnostic Procedure (Cont'd)
EC-354
Diagnostic Procedure
INSPECTION START
CHECK POWER SUPPLY.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect mass air flow sensor har-
ness connector.
3. Turn ignition switch to ªONº position.
4. Check voltage between mass air flow
sensor connector terminalq
2and
engine ground with CONSULT-II or
tester.
Voltage: Battery positive voltage
OK
ENG
Check the following:
I20A fuse
IECM Relay
IHarness continuity
between ECM relay (coil
and load side) connector
and battery supply
IHarness connectors
F100,M755(RHD mod-
els)
IHarness connectors
M787,F66(LHD mod-
els)
IHarness continuity
between ECM relay con-
nector and Mass Air
Flow Sensor Connector.
If NG, replace 20A fuse or
ECM relay, or repair har-
ness or connectors.
CHECK GROUND CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect ECM harness connector.
3. Loosen and retighten engine ground
screws.
4. Check harness continuity between
mass air flow sensor harness connec-
tor terminalq
3and ECM connector ter-
minal218. Refer to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following.
IHarness connectors
F100,M755(RHD mod-
els)
IHarness continuity
between mass air flow
sensor and ECM
If NG, repair or replace
harness or connectors.
CHECK INPUT SIGNAL CIRCUIT.
Check harness continuity between mass
air flow sensor connector terminalq
4and
ECM connector terminal223. Refer to
wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following.
IHarness connectors
F100,M755(RHD mod-
els)
IHarness continuity
between mass air flow
sensor and ECM
If NG, repair or replace
harness or connectors.
CHECK INPUT SIGNAL CIRCUIT.
Check harness continuity between mass
air flow sensor connector terminalq
5and
ECM connector terminal224. Refer to
wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following.
IHarness connectors
F100,M755(RHD mod-
els)
IHarness continuity
between mass air flow
sensor and ECM
If NG, repair or replace
harness or connectors.
CHECK COMPONENT
(Mass air flow sensor).
Refer to ªCOMPONENT INSPECTIONº,
EC-360.
OK
ENG
Replace mass air flow sen-
sor.
qA
NEF664
NEF591
NEF352
H
H
H
H
H
H
DTC P0100 MASS AIR FLOW SENTD27Ti
EC-359
qA
CHECK INPUT SIGNAL CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect accelerator work unit har-
ness connector and ECM harness con-
nector.
3. Check harness continuity between
accelerator work unit terminalq
3and
ECM terminal
435. Refer to wiring
diagram.
Continuity should exist.
Check harness for short-circuit.
OK
ENG
Check the following:
I10A fuse in fuse box
I75A fusible link in fusible
link box
IHarness continuity
between ECM relay and
battery positive supply
IHarness for open or
short-circuit between
ECM relay and accelera-
tor position switch.
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect ECM harness connector.
3. Check harness continuity between
accelerator work unit connector termi-
nalq
1and ECM connector terminal
426. Refer to wiring diagram.
Continuity should exist.
If OK; check harness for short-circuit.
If OK, re-connect harness connectors.
OK
ENG
Repair harness or connec-
tors.
CHECK COMPONENT.
(Accelerator position switch.)
Refer to ªCOMPONENT INSPECTIONº on
page EC-371.
OK
ENG
Replace accelerator pedal.
Disconnect and reconnect harness con-
nectors in the circuits. Then retest.
Trouble is not fixed
Check ECM pin terminals for damage and
check the connection of ECM harness
connector. Reconnect ECM harness con-
nector and retest.
INSPECTION END
SEF628S
H
H
H
H
H
H
DTC P0120 ACCEL POS SENSORTD27Ti
Diagnostic Procedure (Cont'd)
EC-370
Diagnostic Procedure
INSPECTION START
CHECK FOR AIR IN FUEL FILTER.
1. Move priming pump up and down to
purge air from fuel filter.
2. Perform ªDIAGNOSTIC TROUBLE
CODE CONFIRMATION PROCE-
DUREº.
CHECK POWER SUPPLY.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect TVC and shut-off (injection
timing control valve) harness connec-
tor.
3. Turn ignition switch to ªONº position.
4. Check voltage between TVC and shut-
off (injection timing control valve) con-
nector terminalq
9and engine ground
with CONSULT-II or tester.
Voltage: Battery voltage
OK
ENG
Check the following:
IHarness connector
M787,F66
I20A fuse
IECM relay
IHarness for open or
short-circuit between
TVC and shut-off (injec-
tion timing control valve)
harness connector and
fuse box.
If NG, replace 20A fuse or
ECM relay, harness or con-
nectors.
CHECK OUTPUT SIGNAL CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect ECM harness connector.
3. Check harness continuity between TVC
and shut-off (injection timing control
valve) connector terminalq
8and ECM
terminals
202. Refer to wiring dia-
gram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open or
short-circuit between
TVC and shut-off (injec-
tion timing control valve)
and ECM
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT.
1. Disconnect ECM harness connector.
2. Check harness continuity between
ECM connector terminal
349and TVC
and shut-off (injection timing control
valve) connector terminalq
10. Refer to
wiring diagram.
Continuity should exist.
If OK, check harness of short-circuit.
OK
ENG
Repair harness or connec-
tors
qA
YEC256A
NEF463
MEC947D
H
H
H
H
H
DTC P0216 INJ TIMING CONT/V, DTC P1246 F/INJ TIMG F/BTD27Ti
EC-383
Diagnostic Procedure
INSPECTION START
Check fuel level, fuel supply system,
starter motor, etc.
OK
ENG
Correct.
Check that all glow plug connecting plate
nuts are installed correctly.
OK
ENG
Install correctly.
CHECK OVERALL FUNCTION.
Check entire glow control system.
NG
EOK
CHECK COMPONENT
(Glow plug).
Refer to EC-396.
CHECK VOLTAGE BETWEEN GLOW
RELAY AND GROUND.
1. Disconnect glow relay.
2. Check voltage between glow relay con-
nector terminalq
5and engine ground
with tester.
Voltage: Battery voltage
OK
ENG
Check the following:
I80A fusible link in fusible
link box
IHarness continuity
between glow relay and
battery positive terminal.
If NG, replace fuse or fus-
ible link or repair harness
or connectors.
CHECK VOLTAGE BETWEEN GLOW
RELAY AND GROUND.
1. Turn ignition switch to ªONº position.
2. Check voltage between glow relay con-
nector terminalsq
2and engine ground
with tester.
Voltage: Battery voltage
OK
ENG
Check the following:
I20A fusible link in fusible
link box
IECM relay
IHarness continuity
between glow relay and
battery positive terminal.
If NG, replace fuse or fus-
ible link or repair harness
or connectors.
CHECK OUTPUT SIGNAL CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect ECM harness connector.
3. Check harness continuity between
ECM connector terminal
214and
glow relay connector terminalq
1. Refer
to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following.
IHarness connectors
M787,F66(LHD mod-
els)
IHarness continuity
between glow relay and
ECM
If NG, repair harness or
connectors.
CHECK HARNESS CONTINUITY
BETWEEN GLOW RELAY AND GLOW
PLUG.
1. Disconnect glow plug connector.
2. Check harness continuity between glow
relay connector terminalq
3and glow
plug connector terminalq
1. Refer to
wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following.
IHarness connectors
M740,E142
IHarness continuity
between glow relay and
glow plug
If NG, repair harness or
connectors.
qA
NEF504
MEC950D
MEC951D
H
H
H
H
H
H
H
H
DTC P0380 GLOW RELAY, DTC P0381 GLOW LAMPTD27Ti
EC-393