2002 MAZDA 6 sunroof

S–1
S
SBODY
OUTLINE................................................................ S-2
OUTLINE OF CONSTRUCTION ......................... S-2
FEATURES .......................................................... S-2
EXTERIOR ATTACHMENT.................................... S-2
OUTLINE ............................................................. S-2
STRUCTURAL VIEW........................................... S-2
TRIM....................................................................... S-3
OUTLINE ............................................................. S-3
STRUCTURAL VIEW........................................... S-3
SEAT....................................................................... S-4
OUTLINE ............................................................. S-4
STRUCTURAL VIEW........................................... S-4
OUTLINE................................................................ S-5
SUPPLEMENTAL SERVICE INFORMATION ..... S-5
LOCATION INDEX................................................. S-6
EXTERIOR........................................................... S-6
INTERIOR ............................................................ S-7
LIFTGATE............................................................... S-8
LIFTGATE REMOVAL/INSTALLATION............... S-8
LIFTGATE DISASSEMBLY/ASSEMBLY ............. S-9
LIFTGATE ADJUSTMENT................................. S-10
EXTERIOR ATTACHMENT.................................. S-11
EXTRACTOR CHAMBER
REMOVAL/INSTALLATION ............................ S-11
REAR SPOILER REMOVAL/INSTALLATION ... S-11
ROOF RAIL REMOVAL/INSTALLATION .......... S-11
MOLDING............................................................. S-12
ROOF MOLDING REMOVAL ............................ S-12
ROOF MOLDING INSTALLATION .................... S-12
WINDOW GLASS................................................. S-14
SIDE WINDOW GLASS REMOVAL .................. S-14
SIDE WINDOW GLASS INSTALLATION .......... S-14
REAR WINDOW GLASS REMOVAL................. S-16
REAR WINDOW GLASS INSTALLATION ......... S-17
SLIDING SUNROOF............................................. S-20
REAR DRAIN HOSE REMOVAL ....................... S-20
TRIM..................................................................... S-21
C-PILLAR TRIM REMOVAL/INSTALLATION .... S-21
D-PILLAR TRIM REMOVAL/INSTALLATION .... S-21
TRUNK SIDE TRIM
REMOVAL/INSTALLATION ............................ S-21
TRUNK SIDE UPPER TRIM
REMOVAL/INSTALLATION ............................ S-22
TRUNK END TRIM
REMOVAL/INSTALLATION ............................ S-23
LIFTGATE UPPER TRIM
REMOVAL/INSTALLATION ............................ S-23
LIFTGATE SIDE TRIM
REMOVAL/INSTALLATION ............................ S-24
LIFTGATE LOWER TRIM
REMOVAL/INSTALLATION ............................ S-24TONNEAU COVER ANCHOR
REMOVAL/INSTALLATION ............................ S-25
HEADLINER......................................................... S-26
HEADLINER REMOVAL/INSTALLATION ......... S-26
FLOOR COVERING............................................. S-27
FRONT FLOOR COVERING
REMOVAL/INSTALLATION ............................ S-27
SEAT BELT.......................................................... S-28
REAR SIDE SEAT BELT
REMOVAL/INSTALLATION ............................ S-28
REAR CENTER SEAT BELT
REMOVAL/INSTALLATION ............................ S-28
SEAT..................................................................... S-29
REAR SEAT REMOVAL/INSTALLATION.......... S-29
REAR SEAT DISASSEMBLY/ASSEMBLY ........ S-29 FEATURES
SERVICE

S–20
SLIDING SUNROOF
REAR DRAIN HOSE REMOVALA6E774069922201WGN
1. Remove the headliner.
2. Remove the trunk side upper trim and trunk side trim.
3. Disconnect the rear drain hose from the sunroof frame.
4. Remove the rear drain hose from the clips.
5. Pull the rear drain hose into the room side.
6. Remove the rear drain hose.
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SLIDING SUNROOF
A
AB
B
C
D
D C
A
A B
B
C E
ECRIGHT SIDE
LEFT SIDE
Sec. A—A
Sec. B
—B
Sec. C—C
Sec. E
—E Sec. D
—D
A6E77401101

S–26
HEADLINER
HEADLINER REMOVAL/INSTALLATIONA6E774668030201WGN
1. Disconnect the negative battery cable.
2. Turn the seaming welt and weatherstrip over.
3. Remove the sunroof seaming welt. (vehicles with sunroof only)
4. Remove the A-pillar trims.
5. Remove the B-pillar upper trims.
6. Remove the C-pillar trims.
7. Remove the D-pillar trims.
8. Remove the front and rear map light.
9. Remove the cargo compartment light. (See T–21 CARGO COMPARTMENT LIGHT REMOVAL/
INSTALLATION.)
10. Remove the sunvisors.
11. Remove the assist handle.
12. Remove the net anchor.
13. Disconnect the roof harness connector, remove the clip, and remove the connector.
14. Disconnect the front and rear drain hose.
15. Disconnect the rear washer hose.
16. Place the rear center seat belt bezel out of the way of the headliner.
17. Remove the fasteners.
18. Remove the hook holding the roof panel and remove the headliner.
19. Take the headliner off from the liftgate opening.
20. Install in the reverse order of removal.
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HEADLINER
HOOK
FASTENER
FASTENER ROOF HARNESS HEADLINERHOOK
ROOF HARNESS HEADLINER WITHOUT SUNROOF
WITH SUNROOF REAR WASHER HOSE
REAR WASHER HOSE
NET ANCHOR NET ANCHOR
A6A7746W101

WARNING AND INDEICATOR SYSTEM, THEFT-DETERRENT SYSTEM
T–11
T
SYSTEM WIRING DIAGRAMA6E811801069203
.
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OUTLINEA6E812050000201•An intruder sensor has been adopted on the rear part of the roof. (WGN)
•The construction and operation of the theft-deterrent system is the same as that of the current Mazda6 (GG)
model.
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INTRUDER SENSORA6E812050000202Outline
•WGN models are equipped with intruder sensors in two places in the vehicle, due to the necessity of movement
detection in the all around wider vehicle interior. The intruder sensors are located in the roof at the front (with
sliding sunroof), or the center (without sliding sunroof), and the cargo space.
•The structure and operation of the rear intruder sensor is the same as that of the current front and center
intruder sensors.
IG1
B+
1
345
2
6
97
8
2H 2V
1C 2F 2D 2M 2X 2W
A6E81181004
1 Instrument cluster
2Microcomputer
3 Glow indicator light
4 Sedimentor warning light
5 4WD indicator light6 PCM, ABS (ABS/TCS) HU/CM or DSC HU/CM
7 Fuel gauge sender sub-unit (4WD)
8 Fuel gauge sender unit
9 Sedimentor switch
THEFT-DETERRENT SYSTEM

T–12
THEFT-DETERRENT SYSTEM
Structural View
.
System Wiring Diagram
.
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3
1
2
A6E81201103
1 Front intruder sensor (with sliding sunroof)
2 Center intruder sensor (without sliding sunroof)3 Rear intruder sensor (WGN)
B+ IG1
F
PA
B
C
1
2
CB
A
B O
C
3
L
A6E81201101
1 Theft-deterrent control module
2 Rear intruder sensor (WGN)3 Front intruder sensor (with sliding sunroof)
Center intruder sensor (without sliding sunroof)

LOCATION INDEX
T–17
T
End Of SieWARNING AND INDICATOR SYSTEMA6E810001067201
.
End Of SieTHEFT-DETERRENT SYSTEMA6E810050000201
.
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2
1
A6E81181112
1 Fuel gauge sender sub-unit
(See T–27 FUEL GAUGE SENDER UNIT
REMOVAL/INSTALLATION)
(See T–28 FUEL GAUGE SENDER UNIT
INSPECTION)2 Fuel gauge sender unit
(See T–27 FUEL GAUGE SENDER UNIT
REMOVAL/INSTALLATION)
(See T–28 FUEL GAUGE SENDER UNIT
INSPECTION)
3
12
A6E81201102
1 Front intruder sensor (with sliding sunroof)
2 Center intruder sensor (without sliding sunroof)3 Rear intruder sensor (WGN)

THEFT-DETERRENT SYSTEM
T–29
T
INTRUDER SENSOR REMOVAL/INSTALLATIONA6E812000172201Front Intruder Sensor (With Sliding Sunroof)
•There are no changes from the current front intruder sensor removal/installation procedure.
Center Intruder Sensor (Without Sliding Sunroof)
•There are no changes from the current center intruder sensor removal/installation procedure.
Rear Intruder Sensor (WGN)
1. Disconnect the negative battery cable.
2. Remove the headliner.
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
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THEFT-DETERRENT SYSTEM
1 Connector
2Screw
3 Rear intruder sensor
1
2
3
A6E81201105