2002 MAZDA 6 wheel

AIR BAG SYSTEM
T–37
T
Curtain air bag module (WGN)
1. Remove the curtain air bag module. (See T–35 CURTAIN AIR BAG MODULE REMOVAL/INSTALLATION.)
2. Secure the curtain air bag module in a vise, and
cut off the deployment section, as shown in the
figure.
Warning
•Be sure not to collapse the pipe on the
side where it is cut. If it is collapsed, the
interior pressure of the pipe will build up
and can cause it to explode during air
bag module deployment.
3. Connect the SST (Adapter harness) to the curtain
air bag module as shown in the figure.
4. Tie the side air bag module to the tire with the
module facing the center of the tire. Wrap the wire
harness through the tire and around the bracket
at least four times.
Warning
•If the air bag module is not properly
installed to the tire, serious injury may
occur when the module is deployed.
When installing the air bag module to the
tire, make sure the module is facing the
downward.
5. Stack the tire with the curtain air bag module on
top of two tires. Stack a tire on top of three tires.
Stack another tire that has a wheel on top of the
four tires.
CUT
CURTAIN AIR BAG MODULE400 mm {15.7 in} OR MORE
A6E8130W013
49 L066 002
CURTAIN AIR BAG
MODULE
A6E8130W040
WIRE HARNESS
CURTAIN
AIR BAG
MODULE
TIRE
A6E8130W018
TIRE
WITH
WHEEL
TIRE WITH
CURTAIN AIR
BAG MODULETIRE
A6E8130W020

TD–4
TECHNICAL DATA
ENGINE ELECTRICAL SYSTEMA6E931001001205
*1: Back-up current is the constant flow of current present (for the audio unit, clock, PCM, etc.) when the engine
switch is off and with the key removed.
*
2: Must not be 0 A.
*3: Cold area
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CLUTCHA6E931001024201
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MANUAL TRANSAXLEA6E931001024202
ItemSpecification
Diesel engine
MZR-CD (RF Turbo)
BatteryElectrolyte gravity 1.27—1.29
Back-up current*
1(mA) Max.20
Type
95D31L, 115D31L
*3
Test load chart (A) Battery type95D31L (64) 250
115D31L (70) *3320
Slow-charge (A)Battery type
(5-hour rate)95D31L (64) 6.5—8.0
115D31L (70)
*37.0—8.5
Quick-charge
Battery type
(5-hour rate)95D31L (64) 40
(A/30 min)
115D31L (70)
*345
GeneratorStandard voltage (V)Ignition switch ON TerminalBB+
L Approx. 1
SB+
Idle [20°C {68°F}] TerminalB
14.1—14.7 L
S
Generated current*
2
(reference) (A) Engine speed (rpm)1,000 0—80
2,000 0—90
Starter No load testVoltage (V) 11
Current (A) Below 130
Item Specification
Clutch coverDiaphragm
spring fingersDepth mm {in} 0.6 {0.024}
Misalignment mm {in} 0.6 {0.024}
Maximum clearance of flatness of the
pressure platemm {in} 0.3 {0.012}
Flywheel Run out limit mm {in} 0.3 {0.012}
Item Specification
Manual transaxle typeA65M-R
Transaxle controlFloor-shift
Operation systemCable
Shift assistSynchromesh
Gear ratio1st 3.416
2nd 1.944
3rd 1.258
4th 0.902
5th 0.659
Reverse 3.252
Final gear ratio3.588
Transaxle oilGrade API service GL-4 or GL-5
Viscosity (All-season) SAE 75W-90
Capacity (approximate quantity)
2.30 {2.40, 2.00}
(L {US qt, Imp qt})

TECHNICAL DATA
TD–7
TD
BRAKING SYSTEMA6E931001020201
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SUSPENSIONA6E931001013201Suspension
WGN (2WD)
*1: Engine coolant and engine oil are at specified level. Spare tire, jack, and tools are in designated position. Adjust to the median when carrying out wheel alignment.
*2: Difference between left and right must not exceed 1 ° 30 ′.*3: Distance between wheel center and fender brim is following. Front: 405 mm {15.94 in} (reference value) Rear:
407 mm {16.02 in} (reference value)
WGN (4WD)
*1: Engine coolant and engine oil are at specified level. Spare tire, jack, and tools are in designated position. Adjust to the median when carrying out wheel alignment.
*2: Difference between left and right must not exceed 1 ° 30 ′.
Item Specification
CONVENTIONAL BRAKE SYSTEM
Front disc
brake Minimum disc pad
thickness
(mm {in})L8, LF (GCC specs.): 22 mm {0.87 in}
LF (European (L.H.D. U.K.) specs.), L3, MZR-CD (RF Turbo):
23 mm {0.91 in}
Minimum disc plate
thickness (mm {in})L8, LF (GCC specs.): 22.8 mm {0.90 in}
LF (European (L.H.D. U.K.) specs.), L3, MZR-CD (RF Turbo): 23.8 mm {0.94 in}
Item Fuel gauge indication
Empty 1/4 1/2 3/4 Full
Fr o nt wh ee l
alignment
(Unloaded)
*1
Maximum steering
angle Inner
18 inch wheel specification vehicles: 36
°±3°
Except for above: 39 °±3°
Outer 18 inch wheel specification vehicles: 30
°±3°
Except for above: 31 °±3°
Total toe-in (mm {in}) Tire: 2
±4 {0.08 ±0.16}, Rim inner: 1 ±3 {0.04 ±0.12}
(degree) 0 °11 ′±0°22 ′
Caster angle
*2
(Reference value) normal 3
°30' ±1 ° 3°32' ±1 ° 3°34' ±1 ° 3°37' ±1 ° 3°40' ±1°
elevated*33 °25' ±1 ° 3°27' ±1 ° 3°29' ±1 ° 3°32' ±1 ° 3°35' ±1°
Camber angle
*2
(Reference value) normal –0
°14' ±1 ° –0°15' ±1°
elevated*3–0 °07' ±1 ° –0°08' ±1°
Steering axis inclination
(Reference value) normal 5
°24'
elevated
*35 °15' 5 °16'
Rear wheel
alignment
(Unloaded)
*1
Total toe-in (mm {in}) Tire: 2
±4 {0.08 ±0.16}, Rim inner: 1 ±3 {0.04 ±0.12}
(degree) 0 °11 ′±0°22 ′
Camber angle
*2 normal –0 °59 ′±1° –1°00 ′±1° –1°02 ′±1° –1°04 ′±1° –1°06 ′±1°
elevated
*3–0 °52 ′±1° –0°53 ′±1° –0°55 ′±1° –0°56 ′±1° –0°58 ′±1°
Thrust angle 0 °±0°48 ′
Item Fuel gauge indication
Empty 1/4 1/2 3/4 Full
Fr o nt wh ee l
alignment
(Unloaded)
*1
Maximum steering
angle Inner 39
°±3°
Outer 31 °±3°
Total toe-in (mm {in}) Tire: 2
±4 {0.08 ±0.16}, Rim inner: 1 ±3 {0.04 ±0.12}
(degree) 0 °11 ′±0°22 ′
Caster angle
*2 (Reference value) 3
°25' ±1 ° 3°27' ±1 ° 3°29' ±1 ° 3°32' ±1 ° 3°35' ±1°
Camber angle
*2 (Reference value) –0
°07' ±1 ° –0°08' ±1°
Steering axis inclination
(Reference value) 5
°15' 5 °16'
Rear wheel
alignment
(Unloaded)
*1
Total toe-in (mm {in}) Tire: 2
±4 {0.08 ±0.16}, Rim inner: 1 ±3 {0.04 ±0.12}
(degree) 0 °11 ′±0°22 ′
Camber angle
*2 –0 °55 ′±1° –0°57 ′±1° –0°59 ′±1° –1°01 ′±1° –1°03 ′±1°
Thrust angle 0 °±0°48 ′

TD–8
TECHNICAL DATA
Wheel and Tires
*
1: Total weight exceeds 160 g {5.65 oz}.
*2: One balance weight: 60 g {2.12 oz} max. If the total weight exceeds 100 g {3.53 oz} on one side, rebalance after moving the tire around on the rim. Do not use 3 or more balance weights.
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BODY ELECTRICAL SYSTEMA6E931001047201
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Item Specification
Standard tire and wheel
Wheel Size 15
× 6JJ 16 × 7JJ 17 × 7JJ 18 × 7J
Offset (mm {in}) 50 {1.97} 55 {2.17} 55 {2.17}
Pitch circle diameter (mm {in}) 114.3 {4.50} 114.3 {4.50}
Material Steel Aluminum alloy Aluminum alloy
Tire Size 195/65R15 91V 205/55R16 91V
215/45R17
87W 215/45R17
91W
(reinforced) 215/45R18 89W
Air pressure
(kPa {kgf/
cm
2, psi}) Front
Up to 4
persons
220 {2.2, 32} 2WD: 230
{2.3, 33}
4WD: 250 {2.5, 36} 220 {2.2, 32}
Full load 240 {2.4, 35} 2WD: 240
{2.4, 35}
4WD: 250 {2.5, 36} 240 {2.4, 35}
Rear Up to 4
persons
220 {2.2, 32} 2WD: 230
{2.3, 33}
4WD: 250 {2.5, 36} 220 {2.2, 32}
Full load 300 {3.1, 44} 270 {2.8, 39} 270 {2.8, 39}
Remaining tread (mm {in}) 1.6 {0.06} 1.6 {0.06}
Wheel
and
tire Wheel and tire
runout
Radial
direction
1.5 {0.06} max. 1.5 {0.06} max.
(mm {in}) Lateral direction 2.5 {0.10} max. 2.0 {0.08} max. 2.0 {0.08} max.
Wheel imbalance (g {oz}) Knock-type*
2:
9 {0.32} max. Adhesive-type*
1:
13 {0.46} max.
Knock-type*
2:
8 {0.28} max. Adhesive-type*
1:
11 {0.39} max.
Knock-type*
2:
7 {0.25} max. Adhesive-type*
1:
10 {0.35} max.
Knock-type*
2:
6 {0.21} max.
Temporary spare tire
Wheel Size 15
×4T
Offset (mm {in}) 40 {1.57}
Pitch circle diameter (mm {in}) 114.3 {4.50}
Material Steel
Tire Size T115/70 D15 T135/90 D15
Air pressure
(kPa {kgf/cm
2,
psi}) 420 {4.2, 60}
Wheel
and
tire Wheel and tire
runout
Radial
direction
2.0 {0.08} max.
(mm {in}) Lateral direction 2.5 {0.10} max.
Item Specifications
Exterior light bulb capacity (W) High-mount brake
lightWGNIn-vehicle-type 18.4
× 1
Rear spoiler
type 4
× 1 (LED)
Interior light bulb capacity (W) Cargo compartment light 10 × 1

SPECIAL TOOLS
ST–5
ST
49 F026 103
Wheel hub
puller49 G030 797
Handle49 F027 005
Attachment
φ 62
49 G033 107A
Dust cover
installer49 H026 104
Guide block49 F027 004
Attachment
φ 80
49 B014 001
Oil seal installer49 W034 301
Support block49 G030 370
Removing plate
49 H027 002
Bearing
remover49 F027 003
Handle49 B025 004
Dust seal
installer
49 S231 626
Support block49 W027 003
Bearing installer49 B025 006A
Sensor rotor
installer
49 T025 001
Boot clamp
crimper49 B025 009A
Installer
attachment49 G030 796
Body
49 S120 710
Coupling flange
holder49 0839 425C
Bearing puller
set49 W011 102
Oil seal installer
49 L027 0A2
Diff hanger set49 L027 005
Diff hanger
(Part of 49 L027
0A2)49 L027 011
Bolt set
(Part of 49 L027
0A2)