2002 MAZDA 6 4WD

R–16
REAR SUSPENSION
Bolt (Trailing Link Front Side) Removal Note
1. Support the trailing link with a jack.
Caution
•Removing the trailing link is dangerous.
The trailing link could fall and cause
serious injury or death. Verify that the
jack securely supports the trailing link.
2. Remove the bolts (trailing link front side).
Bolt (Lateral Link Outer Side) Removal Note
1. Loosen the bolt (lateral link inner side).
2. Remove the bolt (lateral link outer side).
Bolt (Lateral Link Outer Side) Installation Note
1. Tighten the bolt (lateral link outer side).
2. Tighten the bolt (lateral link inner side).
Tightening torque
86.2—116.6 N·m {8.80—11.88 kgf·m, 63.58—85.99 ft·lbf}
Bolt (Trailing Link Front Side) Installation Note
1. Support the trailing link with a jack.
2. Tighten the bolts (trailing link front side).
End Of SieREAR CROSSMEMBER REMOVAL/INSTALLATION (4WD)A6E741628400201
Caution
•Performing the following procedures without first removing the ABS wheel-speed sensor may
possibly cause an open circuit in the harness if it is pulled by mistake. Before performing the
following procedures, remove the ABS wheel-speed sensor (axle side) and fix it to an appropriate
place where the sensor will not be pulled by mistake while servicing the vehicle.
1. Remove the rear auto leveling sensor and harness.
(See T–20 REAR AUTO LEVELING SENSOR REMOVAL/INSTALLATION.)
2. Remove the middle pipe.
(See F1–30 EXHAUST SYSTEM REMOVAL/INSTALLATION.)
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
5. Adjust the headlight zeroset.
6. Inspect the rear wheel alignment.
(See R–9 REAR WHEEL ALIGNMENT (WGN).)
JACK
A6E74162010
JACK
A6E74162010

S–2
OUTLINE, EXTERIOR ATTACHMENT
OUTLINE OF CONSTRUCTIONA6E770201086201•The construction and operation of the body system is essentially carried over from that of the current Mazda6
(GG) model, except for the following features. (See Mazda6 Training Manual 3359-1*-02C)
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FEATURESA6E770201086202Improved Marketability
•A rear spoiler with a built in high-mount brake light has been adopted. (WGN)
•A roof rail has been adopted. (WGN)
•A tonneau cover with an attached net has been adopted. (WGN)
•A fixed rear seat cushion has been adopted. (4WD WGN)
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OUTLINEA6E772801092201•A rear spoiler with a built in high-mount brake light has been adopted.
•A roof rail has been adopted.
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STRUCTURAL VIEWA6E772801092202
.
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OUTLINE
EXTERIOR ATTACHMENT
1
2
A6E7728T101
1 Roof rail2 Rear spoiler

S–4
SEAT
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OUTLINEA6E775257100201•A fixed rear seat cushion has been adopted. (4WD WGN)
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STRUCTURAL VIEWA6E775257100202
.
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SEAT
12
44
33
A6E77521101
1 Full flat fold down function (except 4WD WGN)
2 Fold down function (4WD WGN)3 Rear seat back
4 Rear seat cushion

S–28
SEAT BELT
REAR SIDE SEAT BELT REMOVAL/INSTALLATIONA6E775057730201
Caution
•The rear side seat belt for 4WD models is equipped with a silencer to reduce abnormal noise while
driving. If the silencer is not installed in the proper position, the push knob may not function
properly. When attaching the silencer, be sure to attach it in the correct area as shown below.
Note
•Rear side seat belts are built into the rear seat back. See rear seat disassembly/assembly, to remove/
install the rear side seat belt.
1. Peel off the backing of the double-sided adhesive tape.
2. Attach double-sided adhesive tape to the silencer as shown.
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REAR CENTER SEAT BELT REMOVAL/INSTALLATIONA6E775057730202WGN
Caution
•The ELR has a spring that will unwind if the retractor's cover is removed. The spring cannot be
rewound by hand. If this occurs, the ELR will not work properly. Therefore, do not disassemble the
retractor.
1. Remove the headliner.
2. Remove the bolts.
3. Remove the rear center seat belt.
4. Install in the reverse order of removal.
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SEAT BELT
SILENCERRETRACTOR
mm {in} 29—35
{1.2—1.3}
-3—3
{-0.1—0.1} 60
{2.3} 60
{2.3}
60
{2.3}
60
{2.3}40
{1.5}
29—35
{1.2—1.3}
-3—3
{-0.1—0.1}
SILENCER RETRACTOR
60{2.3}
A6E77502101
39—78 N·m
{3.9—8.0 kgf·m, 29—57 ft·lbf}
REAR CENTER
SEAT BELT
BOLT
A6A7750W101

SEAT
S–29
S
REAR SEAT REMOVAL/INSTALLATIONA6E7752572002014WD (WGN)
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
.
Remote wire removal note
1. Turn over the trunk floor mat.
2. Remove the case.
3. Remove the remote wire.
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SEAT
3
2
1
1
A: 36.3—53.9 N·m
{3.71—5.49 kgf·m, 26.8—39.7 ft·lbf}
B: 38.3—78.4 N·m
{3.91—7.99 kgf·m, 28.3—57.8 ft·lbf}
A
A
B
B
A6E77521102
1 Remote wire
(See S–29 Remote wire removal note)2 Rear seat cushion
3 Rear seat back
CASE
REMOTE WIRE
A6E7752W014

S–30
SEAT
REAR SEAT DISASSEMBLY/ASSEMBLYA6E775257200202WGN
1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly..
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9
1
6
9
8
7
25
4
2
5
4
3
1
6
87
19
18
18
1315
16
171110
11
22
21
20
14
21
2224
24
20
23
3
A
A
12
10
19
23
12
25
25
4WD
4
3
A6E77521015
1 Headrest
2 Hinge cover (2WD)
3 Seat cushion trim
4 Seat cushion pad
5 Seat cushion frame (2WD)
6 Remote button cover
7 Seat back catch cover
8 Child seat anchor cover
9 Retainer bar anchor
10 Seat back board
11 Pole guide
12 Remote button
13 Armrest assembly14 Cup holder
15 Armrest hinge
16 Armrest trim
17 Armrest pad
18 Seat back trim
19 Seat back pad
20 Seat belt guide
21 Retractor cover
22 Rear seat belt
23 Seat back catch
24 Remote wire
25 Seat back frame

T–2
OUTLINE, POWER SYSTEM
OUTLINE OF CONSTRUCTIONA6E810201088201•The construction and operation of the body electrical system is essentially carried over from that of the current
Mazda6 (GG) model, except for the following features. (See Mazda6 Training Manual 3359-1*-02C)
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FEATURESA6E810201088202Improved Safety
•There are two types of high-mount brake lights. (WGN)
Improved Marketability
•A cargo compartment light has been adopted. (WGN)
•The installation positions of the rear wiper and washer components have been changed. (WGN)
•A fuel gauge sender sub-unit has been adopted. (4WD)
•A 4WD indicator light, glow indicator light and sedimentor warning light have been adopted.
•The installation positions of the condenser and the noise filter have been changed. (WGN)
•An antenna feeder has been adopted. (WGN)
•A rear auto leveling sensor especially for the 4WD has been adopted. (4WD)
Improved Security
•A rear intruder sensor has been adopted. (WGN)
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STRUCTURAL VIEWA6E811067730201
.
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OUTLINE
POWER SYSTEM
2
1
A6E81101102
1 Seat warmer relay (with seat warmer)2 Glow relay (MZR-CD (RF Turbo) only)

MULTIPLEX COMMUNICATION SYSTEM
T–3
T
OUTLINEA6E811155430201•A TCM and a 4WD control module have been adopted for the CAN system-related module.
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STRUCTRURAL VIEWA6E811155430202
.
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MULTIPLEX COMMUNICATION SYSTEM
4
1
3
2
5
A6E81111101
1 ABS (ABS/TCS) HU/CM (with ABS (ABS/TCS))
DSC HU/CM (with DSC)
2 Instrument cluster3TCM
4PCM
5 4WD control module