2002 LAND ROVER DISCOVERY oil capacities

FRONT AXLE
54-8 REPAIRS
6.Using a suitable lever, remove pinion oil seal.
Take care to avoid damage to oil seal
recess.
Refit
1.Clean pinion oil seal recess and pinion flange.
2.Lubricate pinion oil seal lip with clean
differential oil.

+ CAPACITIES, FLUIDS AND
LUBRICANTS, Lubrication.
3.Using LRT-51-010 , fit pinion oil seal. 4.Fit pinion flange and securing bolt and washer.
Using LRT- 51-003, restrain pinion flange and
tighten pinion flange bolt to 100 Nm (74 lbf.ft).
5.Position propeller shaft and align reference
marks. Fit nuts and bolts and tighten to 47 Nm
(35 lbf.ft).
6.Remove stand(s) and lower vehicle.
7.Check differential oil level.
+ MAINTENANCE, PROCEDURES,
Front and rear axle.

FRONT AXLE
54-10 REPAIRS
9.Remove oil seal from axle casing.
Refit
1.Clean drive shaft oil seal recess, oil seal
running surface, wheel hub and swivel hub
mating faces.
2.Lubricate oil seal lip and running surface with
clean differential oil.

+ CAPACITIES, FLUIDS AND
LUBRICANTS, Lubrication.
3.Using tool LRT-54-012 and tool LRT-99-003,
fit new drive shaft oil seal to axle casing. 4.Apply anti-seize compound to wheel hub and
steering knuckle mating faces.
5.Ensure ABS harness is located in cut out in
steering knuckle.
6.Fit drive shaft and wheel hub to axle casing and
align wheel hub with steering knuckle. Fit wheel
hub bolts and tighten to 100 Nm (74 lbf.ft).
7.Connect ABS sensor multiplug and secure
harness to harness bracket and brake hose.
8.Fit front brake disc.

+ BRAKES, REPAIRS, Brake disc -
front.
9.Fit road wheel and tighten nuts to 140 Nm (103
lbf.ft).
10.Remove stand(s) and lower vehicle.
11.Check differential oil level.

+ MAINTENANCE, PROCEDURES,
Front and rear axle.

FRONT SUSPENSION
60-36 REPAIRS
9.Remove 4 bolts securing wheel hub to steering
knuckle.
10.Release wheel hub from steering knuckle, then
remove wheel hub and drive shaft assembly
from axle.
CAUTION: Do NOT remove the ABS sensor
from the hub. The hub and the sensor are
supplied as an assembly.
11.Position the wheel hub and drive shaft on a
press, place supports beneath the wheel studs
and press the drive shaft from the wheel hub.
12.Remove drive shaft oil seal from axle casing. Refit
1.Clean drive shaft oil seal recess, drive shaft
splines, oil seal running surface, wheel hub
and steering knuckle mating faces, ABS
sensor and sensor recess.
2.Lubricate lip of new drive shaft oil seal and
running surface on drive shaft with clean
differential oil.

+ CAPACITIES, FLUIDS AND
LUBRICANTS, Lubrication.
3.Use tool LRT-51-012 to fit new drive shaft oil
seal to axle casing.
4.Fit drive shaft to axle casing.
5.Apply anti-seize compound to wheel hub and
steering knuckle mating face.
M51 0057

REAR SUSPENSION
64-26 REPAIRS
10.Position the wheel hub and drive shaft on a
press, place supports beneath the wheel studs
and press the drive shaft from the wheel hub.Refit
1.Clean drive shaft splines, wheel hub and axle
mating faces, ABS sensor and sensor recess.
2.Fit drive shaft to axle casing.
3.Lubricate new bearing hub 'O' ring with clean
differential oil.

+ CAPACITIES, FLUIDS AND
LUBRICANTS, Lubrication.
4.Fit 'O' ring to wheel hub.
5.Apply a 3 mm (0.125 in) wide bead of Loctite
640 around drive shaft circumference as
illustrated.
6.Fit wheel hub to drive shaft and align to axle.
The Loctite will smear along the length of the
splines as the wheel hub is fitted to the drive
shaft.
7.Fit bolts securing wheel hub to axle and tighten
to 100 Nm (74 lbf.ft).
8.Fit new drive shaft nut and lightly tighten.
9.Fit rear brake disc.

+ BRAKES, REPAIRS, Brake disc -
rear.
10.With an assistant depressing the brake pedal,
tighten drive shaft nut to 490 Nm (360 lbf.ft).
Stake drive shaft nut. The drive shaft nut
must be tightened before the Loctite has
cured.
11.Connect ABS sensor multiplug and secure
harness to harness bracket and brake hose.
12.Fit road wheel and tighten nuts to 140 Nm (103
lbf.ft).
13.Remove stand(s) and lower vehicle.
M51 0057
M51 0058

AIR CONDITIONING
REFRIGERANT RECOVERY, RECYCLING AND RECHARGING 82-29
REFRIGERANT RECOVERY, RECYCLING AND RECHARGING
Refrigerant recovery, recycling and
recharging
$% 82.30.02
Recovery
1.Remove dust caps from high and low pressure
connectors.
2.Connect high and low pressure hoses to
appropriate connections.
3.Open valves on connectors.
4.Turn valves on refrigerant station to correct
positions.
Operate the refrigerant station in accordance
with the manufacturers instructions.
5.Turn Process switch to correct position.
6.Turn Main switch to 'ON'.
7.Allow station to recover refrigerant from
system.
WARNING: Refrigerant must always be
recycled before re-use to ensure that the
purity of the refrigerant is high enough for
safe use in the air conditioning system.
Recycling should always be carried out with
equipment which is design certified by
Underwriter Laboratory Inc. for compliance
with SAE J1991. Other equipment may not
recycle refrigerant to the required level of
purity.
A R134a Refrigerant Recovery Recycling
Recharging Station must not be used with
any other type of refrigerant.
Refrigerant R134a from domestic and
commercial sources must not be used in
motor vehicle air conditioning systems.
8.Close valves on refrigerant station.
9.Turn Main switch to 'OFF'.
10.Close valves on connectors.
11.Disconnect connectors high and low pressure
hoses from connectors.
12.Fit dust caps to connectors. 13.Open tap at rear of station to drain refrigerant
oil.
14.Measure and record quantity of refrigerant oil
recovered from system.
15.Close tap at rear of station.
Evacuation
WARNING: Servicing must only be carried
out by personnel familiar with both the
vehicle system and the charging and testing
equipment. All operations must be carried
out in a well ventilated area away from open
flame and heat sources.
1.Remove dust caps from high and low pressure
connectors.
2.Connect high and low pressure hoses to
appropriate connections.
3.Open valves on connectors.
4.Turn valves on refrigerant station to correct
positions.
5.Turn Process switch to correct position.
6.Turn Main switch to 'ON'.
7.Allow station to evacuate system.
Recharging
NOTE: When recharging, always make
allowance for refrigerant in the line between the
charging station and the vehicle. This is
calculated at 30 grammes/metre of charging
line. System charge weights are 700
± 25
grammes for front A/C system only and 900
±
25 grammes for combined front and rear A/C
system.
1.Close valves on refrigerant station.
2.Close valve on oil charger.
3.Disconnect yellow hose from refrigerant
station.
4.Remove lid from oil charger.
5.Pour same quantity of refrigerant oil into oil
charger as collected during recovery. If the
following components have been renewed, add
the following additional quantity of lubricating
oil:
lCondenser = 40 cm
3
lEvaporator = 40 cm3
lPipe or hose = 5 cm3/metre
lReceiver/dryer = 15 cm3.
6.Fit lid to oil charger.
7.Connect yellow hose to refrigerant station.
8.Open valve on oil charger.
9.Move pointer on refrigerant gauge to mark
position of refrigerant charge quantity.

+ CAPACITIES, FLUIDS AND
LUBRICANTS, Capacities.