2002 LAND ROVER DISCOVERY gearbox

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Page 709 of 1672

LAND ROVER DISCOVERY 2002  Workshop Manual MANUAL GEARBOX - R380
37-26 OVERHAUL
8.Using tool LRT-99-002 and support bars under 
3rd gear and press off output shaft pilot 
bearing. 
9.Remove spacer, 3rd / 4th gear synchroniser 
hub, synchromesh

Page 710 of 1672

LAND ROVER DISCOVERY 2002  Workshop Manual MANUAL GEARBOX - R380
OVERHAUL 37-27
13.Using tool  LRT-37-022 and  LRT-99-002, 
remove bearing from 4th gear end of layshaft. 
Reassembly
1.Clean layshaft, input shaft and output shaft 
bearing surfa

Page 711 of 1672

LAND ROVER DISCOVERY 2002  Workshop Manual MANUAL GEARBOX - R380
37-28 OVERHAUL
6.Fit layshaft bearing track to front cover. 
7.Using tool  LRT-99-002 and a suitable mandrel, 
fit pilot bearing outer track to input shaft. 
8.Clean synchroniser

Page 712 of 1672

LAND ROVER DISCOVERY 2002  Workshop Manual MANUAL GEARBOX - R380
OVERHAUL 37-29
20.Check end float of 3rd gear between gear and 
flange on output shaft: 
lNew =  0.11 - 0.21 mm (0.004 - 0.0083 in)
lService limit =  0.337 mm (0.013 in)
21.Check

Page 713 of 1672

LAND ROVER DISCOVERY 2002  Workshop Manual MANUAL GEARBOX - R380
37-30 OVERHAUL
5.Using tool LRT-99-002 and support bars under 
3rd gear, press off output shaft pilot bearing.
6.Remove spacer, 3rd / 4th gear synchroniser 
hub, synchromesh baul

Page 714 of 1672

LAND ROVER DISCOVERY 2002  Workshop Manual MANUAL GEARBOX - R380
OVERHAUL 37-31
10.Invert output shaft in vice and fit 3rd gear, 
bearing, baulk rings, 3rd / 4th synchroniser and 
spacer. 
11.Remove output shaft from vice. 
12.Using tool LRT-9

Page 715 of 1672

LAND ROVER DISCOVERY 2002  Workshop Manual MANUAL GEARBOX - R380
37-32 OVERHAUL
Reassembly
1.Clean selector shaft, forks and locations on 
synchronisers. 
2.Lubricate forks and shaft with clean gear oil. 
3.Position selector shaft assembly to

Page 716 of 1672

LAND ROVER DISCOVERY 2002  Workshop Manual MANUAL GEARBOX - R380
OVERHAUL 37-33
5.Using tool  LRT-37-004,  and  LRT-99-004, 
remove pilot bearing track from input shaft. 
6.Invert output shaft and using tool LRT-  99-002 
and support bars unde