2002 JEEP LIBERTY Heat

MANIFOLD LEAKS - DIAGNOSIS AND
TESTING, INTAKE.....................9-51
MEASURING BEARING CLEARANCE
USING PLASTIGAGE - STANDARD
PROCEDURE.........................9-11
MECHANICAL - DIAGNOSIS AND
TESTING, ENGINE......................9-7
MOTOR - DESCRIPTION, HEADLAMP
LEVELING..........................8L-35
MOTOR - INSTALLATION, HEADLAMP
LEVELING..........................8L-36
MOTOR - OPERATION, HEADLAMP
LEVELING..........................8L-36
MOTOR - REMOVAL, HEADLAMP
LEVELING..........................8L-36
MOUNT - INSTALLATION, FRONT.........9-44
MOUNT - INSTALLATION, REAR..........9-45
MOUNT - REMOVAL, FRONT.............9-44
MOUNT - REMOVAL, REAR..............9-45
MOUNTED STOP LAMP BULB -
INSTALLATION, CENTER HIGH..........8L-19
MOUNTED STOP LAMP BULB -
REMOVAL, CENTER HIGH..............8L-18
MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER HIGH..........8L-19
MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER HIGH..............8L-19
MOUNTING - DESCRIPTION, ENGINE......9-44
MUFFLER - DESCRIPTION...............11-4
MUFFLER - INSTALLATION..............11-5
MUFFLER - REMOVAL..................11-4
MULTI-FUNCTION SWITCH -
DESCRIPTION.......................8L-46
MULTI-FUNCTION SWITCH - DIAGNOSIS
AND TESTING.......................8L-50
MULTI-FUNCTION SWITCH -
INSTALLATION.......................8L-53
MULTI-FUNCTION SWITCH - OPERATION . . 8L-48
MULTI-FUNCTION SWITCH - REMOVAL . . . 8L-53
NOISE DIAGNOSIS - DIAGNOSIS AND
TESTING, LASH ADJUSTER (TAPPET)......9-28
OFF - INSTALLATION, CYLINDER HEAD....9-28
OFF - REMOVAL, CYLINDER HEAD........9-27
OIL AND FILTER CHANGE - STANDARD
PROCEDURE, ENGINE..................9-47
OIL FILTER - DESCRIPTION.............9-47
OIL FILTER - INSTALLATION.............9-47
OIL FILTER - REMOVAL.................9-47
OIL GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE..............9-9
OIL LEAK INSPECTION - DIAGNOSIS
AND TESTING, ENGINE..................9-4
OIL LEVEL CHECK, STANDARD
PROCEDURE - ENGINE.................9-47
OIL PAN - INSTALLATION...............9-48
OIL PAN - REMOVAL...................9-48
OIL PRESSURE CHECKING - DIAGNOSIS
AND TESTING, ENGINE.................9-46
OIL PRESSURE SENSOR/SWITCH -
DESCRIPTION........................9-48
OIL PRESSURE SENSOR/SWITCH -
OPERATION..........................9-48
OIL PUMP - ASSEMBLY................9-50
OIL PUMP - CLEANING.................9-49
OIL PUMP - DISASSEMBLY.............9-49
OIL PUMP - INSPECTION...............9-50
OIL PUMP - INSTALLATION.............9-50
OIL PUMP - REMOVAL.................9-49
OIL SEAL - FRONT - INSTALLATION,
CRANKSHAFT........................9-37
OIL SEAL - FRONT - REMOVAL,
CRANKSHAFT........................9-37
OIL SEAL - REAR - INSTALLATION,
CRANKSHAFT........................9-39
OIL SEAL - REAR - REMOVAL,
CRANKSHAFT........................9-38
OIL SEAL(S) - INSTALLATION,
CAMSHAFT..........................9-22
OIL SEAL(S) - REMOVAL, CAMSHAFT.....9-22
ON-BOARD DIAGNOSTICS (OBD) -
DIAGNOSIS AND TESTING...............7-2
OPERATION, BACKUP LAMP SWITCH.....8L-15
OPERATION, BALANCE SHAFT
...........9-59
OPERATION, BRAKE LAMP SWITCH
......8L-16
OPERATION, CAMSHAFT(S)
.............9-23
OPERATION, COMBINATION FLASHER
....8L-19
OPERATION, COOLANT RECOVERY
PRESS CONTAINER
....................7-20OPERATION, COOLING SYSTEM...........7-2
OPERATION, CRANKSHAFT..............9-33
OPERATION, CYLINDER HEAD...........9-19
OPERATION, DAYTIME RUNNING LAMP
RELAY.............................8L-20
OPERATION, DESCRIPTION..............7-20
OPERATION, ENGINE BLOCK HEATER -
2.4L................................7-20
OPERATION, ENGINE COOLANT
TEMPERATURE SENSOR................7-21
OPERATION, EXHAUST MANIFOLD........9-53
OPERATION, FRONT FOG LAMP RELAY . . . 8L-22
OPERATION, HAZARD SWITCH..........8L-29
OPERATION, HEADLAMP HIGH BEAM
RELAY.............................8L-33
OPERATION, HEADLAMP LEVELING
MOTOR............................8L-36
OPERATION, HEADLAMP LEVELING
SWITCH............................8L-37
OPERATION, HEADLAMP LOW BEAM
RELAY.............................8L-39
OPERATION, HOSE CLAMPS..............7-2
OPERATION, INTAKE MANIFOLD..........9-51
OPERATION, LAMP BAR...............8L-65
OPERATION, LAMPS/LIGHTING -
EXTERIOR...........................8L-5
OPERATION, LUBRICATION..............9-46
OPERATION, MULTI-FUNCTION SWITCH . . . 8L-48
OPERATION, OIL PRESSURE SENSOR/
SWITCH..............................9-48
OPERATION, PARK LAMP RELAY........8L-54
OPERATION, PISTON & CONNECTING
ROD................................9-40
OPERATION, RADIATOR FAN - ELECTRIC . . . 7-26
OPERATION, RADIATOR PRESSURE CAP . . . 7-25
OPERATION, REAR FOG LAMP RELAY....8L-57
OPERATION, TRAILER TOW RELAY.......8L-62
OPERATION, WATER PUMP - 2.4L........7-27
PAN - INSTALLATION, OIL...............9-48
PAN - REMOVAL, OIL..................9-48
PARK LAMP RELAY - DESCRIPTION......8L-54
PARK LAMP RELAY - DIAGNOSIS AND
TESTING...........................8L-55
PARK LAMP RELAY - INSTALLATION.....8L-56
PARK LAMP RELAY - OPERATION.......8L-54
PARK LAMP RELAY - REMOVAL.........8L-55
PERFORMANCE - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS............9-5
PIPE - INSTALLATION, CROSS-OVER......11-4
PIPE - REMOVAL, CROSS-OVER..........11-4
PISTON & CONNECTING ROD -
DESCRIPTION........................9-40
PISTON & CONNECTING ROD -
INSTALLATION........................9-41
PISTON & CONNECTING ROD -
OPERATION..........................9-40
PISTON & CONNECTING ROD -
REMOVAL...........................9-40
PISTON RING, FITTING.................9-42
PISTON TO CYLINDER BORE FITTING -
STANDARD PROCEDURE................9-30
PLASTIGAGE - STANDARD PROCEDURE,
MEASURING BEARING CLEARANCE
USING..............................9-11
PLATE LAMP BULB - INSTALLATION,
LICENSE...........................8L-45
PLATE LAMP BULB - REMOVAL,
LICENSE...........................8L-44
PLATE LAMP UNIT - INSTALLATION,
LICENSE...........................8L-46
PLATE LAMP UNIT - REMOVAL, LICENSE . . 8L-45
PLAY - STANDARD PROCEDURE,
CRANKSHAFT END....................9-33
PLUGS - STANDARD PROCEDURE,
ENGINE CORE AND OIL GALLERY.........9-9
POSITION LAMP BULB - INSTALLATION,
FRONT.............................8L-28
POSITION LAMP BULB - REMOVAL,
FRONT
.............................8L-28
PRELIMINARY CHECKS - DIAGNOSIS
AND TESTING
.........................7-2
PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET
SURFACE
............................9-11
PRESS CONTAINER - DESCRIPTION,
COOLANT RECOVERY
..................7-20
PRESS CONTAINER - OPERATION,
COOLANT RECOVERY
..................7-20PRESSURE CAP - CLEANING, RADIATOR . . . 7-25
PRESSURE CAP - DESCRIPTION,
RADIATOR...........................7-25
PRESSURE CAP - DIAGNOSIS AND
TESTING, RADIATOR...................7-25
PRESSURE CAP - INSPECTION,
RADIATOR...........................7-25
PRESSURE CAP - OPERATION,
RADIATOR...........................7-25
PRESSURE CHECKING - DIAGNOSIS AND
TESTING, ENGINE OIL..................9-46
PRESSURE LEAKAGE TEST - DIAGNOSIS
AND TESTING, CYLINDER
COMBUSTION.........................9-3
PRESSURE SENSOR/SWITCH -
DESCRIPTION, OIL....................9-48
PRESSURE SENSOR/SWITCH -
OPERATION, OIL......................9-48
PRESSURE TEST - DIAGNOSIS AND
TESTING, CYLINDER COMPRESSION.......9-3
PULLEY - INSTALLATION, TIMING BELT
TENSIONER..........................9-59
PULLEY - REMOVAL, TIMING BELT
TENSIONER..........................9-59
PUMP - 2.4L - DESCRIPTION, WATER.....7-27
PUMP - 2.4L - INSPECTION, WATER......7-28
PUMP - 2.4L - OPERATION, WATER.......7-27
PUMP - ASSEMBLY, OIL................9-50
PUMP - CLEANING, OIL................9-49
PUMP - DISASSEMBLY, OIL.............9-49
PUMP - INSPECTION, OIL...............9-50
PUMP - INSTALLATION, OIL.............9-50
PUMP - REMOVAL, OIL.................9-49
RADIATOR - CLEANING.................7-24
RADIATOR - DESCRIPTION..............7-22
RADIATOR - INSPECTION...............7-24
RADIATOR - INSTALLATION.............7-24
RADIATOR - REMOVAL.................7-22
RADIATOR FAN - ELECTRIC -
DESCRIPTION........................7-26
RADIATOR FAN - ELECTRIC -
INSTALLATION........................7-27
RADIATOR FAN - ELECTRIC -
OPERATION..........................7-26
RADIATOR FAN - ELECTRIC - REMOVAL . . . 7-26
RADIATOR PRESSURE CAP - CLEANING . . . 7-25
RADIATOR PRESSURE CAP -
DESCRIPTION........................7-25
RADIATOR PRESSURE CAP - DIAGNOSIS
AND TESTING........................7-25
RADIATOR PRESSURE CAP -
INSPECTION.........................7-25
RADIATOR PRESSURE CAP - OPERATION . . 7-25
REAR - INSTALLATION, CRANKSHAFT
OIL SEAL............................9-39
REAR - REMOVAL, CRANKSHAFT OIL
SEAL...............................9-38
REAR FOG LAMP RELAY - DESCRIPTION . . 8L-56
REAR FOG LAMP RELAY - DIAGNOSIS
AND TESTING.......................8L-57
REAR FOG LAMP RELAY -
INSTALLATION.......................8L-58
REAR FOG LAMP RELAY - OPERATION . . . 8L-57
REAR FOG LAMP RELAY - REMOVAL.....8L-58
REAR LAMP BULB - INSTALLATION......8L-59
REAR LAMP BULB - REMOVAL..........8L-59
REAR LAMP UNIT - INSTALLATION......8L-60
REAR LAMP UNIT - REMOVAL..........8L-59
REAR MOUNT - INSTALLATION..........9-45
REAR MOUNT - REMOVAL..............9-45
REAR SUSPENSION, SPECIAL TOOLS......2-6
RECOVERY PRESS CONTAINER -
DESCRIPTION, COOLANT...............7-20
RECOVERY PRESS CONTAINER -
OPERATION, COOLANT.................7-20
REFILLING COOLING SYSTEM -
STANDARD PROCEDURE................7-11
RELAY - DESCRIPTION, DAYTIME
RUNNING LAMP.....................8L-20
RELAY - DESCRIPTION, FRONT FOG
LAMP..............................8L-22
RELAY - DESCRIPTION, HEADLAMP
HIGH BEAM
.........................8L-33
RELAY - DESCRIPTION, HEADLAMP LOW
BEAM
..............................8L-39
RELAY - DESCRIPTION, PARK LAMP
.....8L-54
RELAY - DESCRIPTION, REAR FOG LAMP
. 8L-56
RELAY - DESCRIPTION, TRAILER TOW
....8L-62
KJINDEX 5
Description Group-Page Description Group-Page Description Group-Page

RELAY - DIAGNOSIS AND TESTING,
FRONT FOG LAMP....................8L-23
RELAY - DIAGNOSIS AND TESTING,
HEADLAMP HIGH BEAM...............8L-34
RELAY - DIAGNOSIS AND TESTING,
HEADLAMP LOW BEAM...............8L-40
RELAY - DIAGNOSIS AND TESTING,
PARK LAMP.........................8L-55
RELAY - DIAGNOSIS AND TESTING,
REAR FOG LAMP.....................8L-57
RELAY - DIAGNOSIS AND TESTING,
TRAILER TOW.......................8L-62
RELAY - INSTALLATION, DAYTIME
RUNNING LAMP.....................8L-21
RELAY - INSTALLATION, FRONT FOG
LAMP..............................8L-24
RELAY - INSTALLATION, HEADLAMP
HIGH BEAM.........................8L-35
RELAY - INSTALLATION, HEADLAMP
LOW BEAM.........................8L-41
RELAY - INSTALLATION, PARK LAMP.....8L-56
RELAY - INSTALLATION, REAR FOG
LAMP..............................8L-58
RELAY - INSTALLATION, TRAILER TOW . . . 8L-63
RELAY - OPERATION, DAYTIME
RUNNING LAMP.....................8L-20
RELAY - OPERATION, FRONT FOG LAMP . . 8L-22
RELAY - OPERATION, HEADLAMP HIGH
BEAM..............................8L-33
RELAY - OPERATION, HEADLAMP LOW
BEAM..............................8L-39
RELAY - OPERATION, PARK LAMP.......8L-54
RELAY - OPERATION, REAR FOG LAMP . . . 8L-57
RELAY - OPERATION, TRAILER TOW.....8L-62
RELAY - REMOVAL, DAYTIME RUNNING
LAMP..............................8L-21
RELAY - REMOVAL, FRONT FOG LAMP . . . 8L-24
RELAY - REMOVAL, HEADLAMP HIGH
BEAM..............................8L-34
RELAY - REMOVAL, HEADLAMP LOW
BEAM..............................8L-40
RELAY - REMOVAL, PARK LAMP........8L-55
RELAY - REMOVAL, REAR FOG LAMP....8L-58
RELAY - REMOVAL, TRAILER TOW.......8L-63
REMOVAL - CLEANING.................9-55
REMOVAL - INSPECTION...............9-28
REMOVAL, 2.4L.......................7-20
REMOVAL, 2.4L.......................9-19
REMOVAL, 2.4L ENGINE....7-14,7-16,7-22,7-27
REMOVAL, BALANCE SHAFT.............9-60
REMOVAL, BALANCE SHAFT CARRIER.....9-64
REMOVAL, BALANCE SHAFT CHAIN.......9-64
REMOVAL, BRAKE LAMP SWITCH.......8L-17
REMOVAL, CAMSHAFT OIL SEAL(S).......9-22
REMOVAL, CAMSHAFT(S)...............9-24
REMOVAL, CATALYTIC CONVERTER.......11-2
REMOVAL, CENTER HIGH MOUNTED
STOP LAMP BULB....................8L-18
REMOVAL, CENTER HIGH MOUNTED
STOP LAMP UNIT....................8L-19
REMOVAL, CLEVIS BRACKET BUSHING.....2-2
REMOVAL, CRANKSHAFT...............9-33
REMOVAL, CRANKSHAFT OIL SEAL -
FRONT..............................9-37
REMOVAL, CRANKSHAFT OIL SEAL -
REAR...............................9-38
REMOVAL, CRANKSHAFT SPROCKET......9-55
REMOVAL, CROSS-OVER PIPE...........11-4
REMOVAL, CYLINDER HEAD.............9-20
REMOVAL, CYLINDER HEAD COVER.......9-26
REMOVAL, CYLINDER HEAD OFF.........9-27
REMOVAL, CYLINDER HEAD ON..........9-27
REMOVAL, DAYTIME RUNNING LAMP
RELAY.............................8L-21
REMOVAL, ENGINE ASSEMBLY...........9-12
REMOVAL, ENGINE COOLANT
TEMPERATURE SENSOR................7-21
REMOVAL, EXHAUST MANIFOLD.........9-53
REMOVAL, FRONT FOG LAMP BULB......8L-21
REMOVAL, FRONT FOG LAMP RELAY.....8L-24
REMOVAL, FRONT FOG LAMP UNIT......8L-24
REMOVAL, FRONT LAMP BULB.........8L-27
REMOVAL, FRONT LAMP UNIT
..........8L-27
REMOVAL, FRONT MOUNT
..............9-44
REMOVAL, FRONT POSITION LAMP
BULB
..............................8L-28
REMOVAL, HAZARD SWITCH
...........8L-29
REMOVAL, HEADLAMP BULB
...........8L-30REMOVAL, HEADLAMP HIGH BEAM
RELAY.............................8L-34
REMOVAL, HEADLAMP LEVELING
MOTOR............................8L-36
REMOVAL, HEADLAMP LEVELING
SWITCH............................8L-38
REMOVAL, HEADLAMP LOW BEAM
RELAY.............................8L-40
REMOVAL, HEADLAMP UNIT...........8L-41
REMOVAL, HYDRAULIC LIFTERS.........9-29
REMOVAL, INTAKE MANIFOLD...........9-52
REMOVAL, LAMP....................8L-66
REMOVAL, LAMP BAR................8L-65
REMOVAL, LAMP BAR SWITCH.........8L-67
REMOVAL, LICENSE PLATE LAMP BULB . . 8L-44
REMOVAL, LICENSE PLATE LAMP UNIT . . . 8L-45
REMOVAL, LOWER BALL JOINT...........2-5
REMOVAL, LOWER CONTROL ARM
BUSHING.............................2-2
REMOVAL, LOWER SUSPENSION ARM
BUSHING.............................2-7
REMOVAL, MUFFLER...................11-4
REMOVAL, MULTI-FUNCTION SWITCH....8L-53
REMOVAL, OIL FILTER.................9-47
REMOVAL, OIL PAN...................9-48
REMOVAL, OIL PUMP..................9-49
REMOVAL, PARK LAMP RELAY..........8L-55
REMOVAL, PISTON & CONNECTING ROD . . . 9-40
REMOVAL, RADIATOR..................7-22
REMOVAL, RADIATOR FAN - ELECTRIC....7-26
REMOVAL, REAR FOG LAMP RELAY......8L-58
REMOVAL, REAR LAMP BULB..........8L-59
REMOVAL, REAR LAMP UNIT...........8L-59
REMOVAL, REAR MOUNT...............9-45
REMOVAL, REPEATER LAMP BULB.......8L-60
REMOVAL, REPEATER LAMP UNIT.......8L-61
REMOVAL, RHD........................5-1
REMOVAL, ROCKER ARMS..............9-29
REMOVAL, STRUCTURAL COLLAR........9-44
REMOVAL, TIMING BELT................9-55
REMOVAL, TIMING BELT COVER(S).......9-53
REMOVAL, TIMING BELT TENSIONER &
PULLEY.............................9-59
REMOVAL, TRAILER TOW CONNECTOR . . . 8L-61
REMOVAL, TRAILER TOW RELAY........8L-63
REMOVAL, UPPER BALL JOINT...........2-6
REMOVAL, UPPER CONTROL ARM
BUSHINGS............................2-3
REMOVAL, UPPER SUSPENSION ARM
BUSHING.............................2-7
REMOVAL, VIBRATION DAMPER..........9-43
REPAIR OF DAMAGED OR WORN
THREADS - STANDARD PROCEDURE.......9-9
REPEATER LAMP BULB - INSTALLATION . . 8L-60
REPEATER LAMP BULB - REMOVAL......8L-60
REPEATER LAMP UNIT - INSTALLATION . . 8L-61
REPEATER LAMP UNIT - REMOVAL......8L-61
REVERSE FLUSHING - STANDARD
PROCEDURE, COOLING SYSTEM.........7-12
RHD - INSTALLATION...................5-1
RHD - REMOVAL.......................5-1
RING, FITTING - PISTON................9-42
ROCKER ARMS - INSPECTION...........9-30
ROCKER ARMS - INSTALLATION.........9-30
ROCKER ARMS - REMOVAL.............9-29
ROD - DESCRIPTION, PISTON &
CONNECTING.........................9-40
ROD - INSTALLATION, PISTON &
CONNECTING.........................9-41
ROD - OPERATION, PISTON &
CONNECTING.........................9-40
ROD - REMOVAL, PISTON &
CONNECTING.........................9-40
ROD, FITTING - CONNECTING............9-32
RUNNING LAMP RELAY - DESCRIPTION,
DAYTIME...........................8L-20
RUNNING LAMP RELAY - INSTALLATION,
DAYTIME...........................8L-21
RUNNING LAMP RELAY - OPERATION,
DAYTIME
...........................8L-20
RUNNING LAMP RELAY - REMOVAL,
DAYTIME
...........................8L-21
SEAL - FRONT - INSTALLATION,
CRANKSHAFT OIL
.....................9-37
SEAL - FRONT - REMOVAL,
CRANKSHAFT OIL
.....................9-37
SEAL - REAR - INSTALLATION,
CRANKSHAFT OIL
.....................9-39SEAL - REAR - REMOVAL, CRANKSHAFT
OIL ................................9-38
SEALERS - STANDARD PROCEDURE,
FORM-IN-PLACE GASKETS..............9-10
SEAL(S) - INSTALLATION, CAMSHAFT
OIL ................................9-22
SEAL(S) - REMOVAL, CAMSHAFT OIL.....9-22
SEATS - CLEANING, INTAKE/EXHAUST
VALVES .............................9-27
SEATS - DESCRIPTION, INTAKE/
EXHAUST VALVES.....................9-27
SENSOR - DESCRIPTION, ENGINE
COOLANT TEMPERATURE...............7-21
SENSOR - INSTALLATION, ENGINE
COOLANT TEMPERATURE...............7-22
SENSOR - OPERATION, ENGINE
COOLANT TEMPERATURE...............7-21
SENSOR - REMOVAL, ENGINE COOLANT
TEMPERATURE.......................7-21
SENSOR/SWITCH - DESCRIPTION, OIL
PRESSURE..........................9-48
SENSOR/SWITCH - OPERATION, OIL
PRESSURE..........................9-48
SERPENTINE DRIVE BELT DIAGNOSIS -
DIAGNOSIS AND TESTING..............7-15
SHAFT - DESCRIPTION, BALANCE........9-59
SHAFT - OPERATION, BALANCE..........9-59
SHAFT - REMOVAL, BALANCE...........9-60
SHAFT CARRIER - INSTALLATION,
BALANCE............................9-64
SHAFT CARRIER - REMOVAL, BALANCE....9-64
SHAFT CHAIN - INSTALLATION,
BALANCE............................9-64
SHAFT CHAIN - REMOVAL, BALANCE......9-64
SHAFT TIMING, INSTALLATION -
BALANCE............................9-61
SHIELDS - DESCRIPTION, HEAT..........11-4
SPECIAL TOOLS - 2.4L ENGINE..........9-17
SPECIAL TOOLS - COOLING.............7-13
SPECIAL TOOLS - FRONT SUSPENSION.....2-1
SPECIAL TOOLS - REAR SUSPENSION......2-6
SPECIFICATIONS - TORQUE.............7-13
SPECIFICATIONS, 2.4L ENGINE...........9-13
SPECIFICATIONS, LAMPS/LIGHTING -
EXTERIOR..........................8L-15
SPECIFICATIONS, TORQUE..............9-16
SPROCKET - INSTALLATION,
CRANKSHAFT........................9-56
SPROCKET - REMOVAL, CRANKSHAFT.....9-55
STANDARD PROCEDURE - CLEANING.....9-31
STANDARD PROCEDURE - ENGINE OIL
LEVEL CHECK........................9-47
STANDARD PROCEDURE - INSPECTION....9-32
STANDARD PROCEDURE, CAMSHAFT
END-PLAY...........................9-23
STANDARD PROCEDURE, COOLING
SYSTEM - REVERSE FLUSHING..........7-12
STANDARD PROCEDURE, CRANKSHAFT
END PLAY ...........................9-33
STANDARD PROCEDURE, CYLINDER
BORE HONING........................9-31
STANDARD PROCEDURE, DRAINING
COOLING SYSTEM....................7-11
STANDARD PROCEDURE, ENGINE CORE
AND OIL GALLERY PLUGS...............9-9
STANDARD PROCEDURE, ENGINE
GASKET SURFACE PREPARATION.........9-11
STANDARD PROCEDURE, ENGINE OIL
AND FILTER CHANGE..................9-47
STANDARD PROCEDURE, FLUSHING
COOLERS AND TUBES.................7-30
STANDARD PROCEDURE, FORM-IN-
PLACE GASKETS AND SEALERS..........9-10
STANDARD PROCEDURE, HYDROSTATIC
LOCKED ENGINE.......................9-9
STANDARD PROCEDURE, LAMP BAR
AIMING............................8L-65
STANDARD PROCEDURE, MAIN BEARING
- FITTING
............................9-35
STANDARD PROCEDURE, MEASURING
BEARING CLEARANCE USING
PLASTIGAGE
.........................9-11
STANDARD PROCEDURE, PISTON TO
CYLINDER BORE FITTING
...............9-30
STANDARD PROCEDURE, REFILLING
COOLING SYSTEM
....................7-11
STANDARD PROCEDURE, REPAIR OF
DAMAGED OR WORN THREADS
...........9-9
6 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page

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1-\,
~4 """'-lJ 004-09920
1 Module, Controlll 56041591AD m.6 0.00lIOrder by Application2 Coil, Ignition 5269670 m.4 109.003 Sensor, Crankshaft 56041552AC m .6 16.704 Sensor, Camshaft 56041432AD m .7 16.70
ALTERNATOR
'f§;f-1IGNITION3.7L ENG18.5010.851#.3 35.003
~223.7L ENG004-09918
~004-0992156044530AB m 1.1 200.0056044532AB m 1.1 159.00
56029700AA m .9 405.0056029914AA m .9 350.00
4861371AA 74.70
~3
1 Module, ControlllMan Trans 56041601AD m .6 462.00Auto Trans 56041606AD m .6 490.001l0rder by ApplicationCoil, Ignition 56028138AD m .4 28.352 Sensor, Crankshaft 5066882AA m.6 58.353 Sensor, Camshaft 5066856AA m.7 86.70~3
1 Alternator2.4L Eng124 Amp136 Amp3.7L Eng136 Amp160 Amp2 Bracket, Alternator2.4L Eng3 Belt,Alternator2.4L Engwi A/Cw/o A/C3.7L Eng
53013352AB5281351AB53032037AF
.6.6.7
19.6019.2019.20
R&R Exhaust System Complete #1.9#Does Not Include R&R Exhaust Manifolds or Shields
Jtt?
1~~~:!:;:a~4~
8~
STARTER
BATTERY
Illustration Located in Next ColumnV 004-09915
1 Manifold, Exhaust R 53031086AB m 13.4L 53031085AB m #2.5#R&R Both Sides 4.4jJ004-09538
~~N.A.56041503AA
55136959AB55360084AC
#.2 0.00#.2 4.60
9.35#.5 25.60
44'25!1 Battery44.25 2 Cover, Battery#R&R CompleteI 3 Bracket, Hold-DownI 4 Support, Batteryv
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.Comments or suggestions? Need assistance? Call1-80o-I!54-7030 or 858/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.CH569
.2 14.6019 Shield, Exhaust Manifold Ail 53031092-310 Shield, Front Heat 55176791AA2.70 11 Shield, Rear Heat 55176792AA
~
1 Manifold Exhaust2 Gasket, Exhaust Manifold3 Pipe/Converter, Front4 Hanger:front5 Muffler! I ailpipe6 Insulator, Front7 Hanger, Rear8 Insulator, Rear
9 Shield, Exhaust Manifold 53013264AA10 Shield, Front Heat 55176791AA11 Shield, Rear Heat 55176792AA#W/Exhaust System Removed

JEEP LIBERTY 2002
23.35
60.0011.35
LeamerPassenger Sidew/ButtonLight Taupe AiL WA49TL2AASlate Gray AiL WA49XDVAAwiG ButtonLight Taupe AiL WA50TL2AASlate Gray AiL WA50XDVAADriver Sidew/Button WA49TL2AAwiG Button WA50Tl2AA9 Sleeve. HeadrestPassenger Side AiL 5066563AADriver Side AiL 5O66563AA
~21
10
5.505.50
5.505.50
5.505.50
11.9511.95
5 Holder, Cup 5072903AA6 Bezel, ConsolellLimited Model 5HK42SZ5AA.1Sport Model 5GP21 DX9AB .1lIAdditional Parts &lor Dealer Contact Required7 Bin, StorageSlate Gray 5GP34XDVABTaupe 5GP34WL8AB8 Bezel, SwitchFrontSlate Gray WA63XDVAATaupe WA63WL8AARearSlate Gray WA64XDVAATaupe WA64WL8AA9 Switch, Power WindowFront 56010090AC10 Cover, Console 5GG16DX9AB11 Cover, Rear Console::ilate Gray 5GP35XDVABTaupe 5GP35WL8AB.12 Switch, Power Window~ear 56010091AB_.
6.606.60
1 22.10I 22.10
1 22.101 22.10
1 0.001 11.85
1 11.101 11.10!-, 27.85f-5
14
, 10
~A
14~
LeatherPassenger SideLight TaupeSlate GrayDriver SideLight TaupeSlate Gray
UZ401 L2AAUZ401DVAA
UZ401L2AAUZ401DVAA
#.8 577.00#.8 577.00
#.8 577.00#.8 577.00
15
1':J
20
1~
.,-'i
Use Procedure Explanations 14,15 and 28 with the fol/owingtext.
Heated ---
Passenger SideUgh! Taupe UZ381L2AA 1.8 932.00Slate Gray UZ381DVAA #.8 932.00Driver SideUgh! Taupe UZ391L2AA #.8 932.00Slate Gray UZ391DVAA #.8 932.001Non-HeatedPassenger SideUght Taupe UZ361 L2AA 1.8 864.00Slate Gray UZ361DVAA 1.8 864.00Driver SideUght Taupe UZ371L2AA #.8 864.00Slate Gray UZ371DVAA 1.8 864.00#R&R One Side Complete, wISest Assy Removed3 Cover, Seat CushionClothPassenger SideISlate Gray UZ161DVAA Tau~ UZ161L5AA
Driver SideSlate Gray UZ171DVAAraupe UZ171L5AALeatherHeatedPassenger SideUgh! Taupe UZ201L2AASlate Gray UZ201DVAADriver SideUght Taupe UZ211 L2AASlate Gray UZ211DVAANon-HeatedPassenger SideUghtTaupe UZ181L2AASlate Gray UZ181DVAADriver SideLight Taupe UZ191L2AASlate Gray UZ191DVAA 4 Frame, Seat Cushionll
ManualPassenger Side 5072110AADriver Side 5072111AAPowerPassenger Side 5O72126AADriver Side 5072126AA1]Additional Palts &Jar Dealer Contact Required ~5 Heater, Seat Back .c
Passenger Side 5072368AADriver Side 5072368AA6 Heater, Seat CushionPassenger Side 5072369AAIDriver Side 5072369AA7 HeadrestClothPassen er SideSlate ~ray WB351DVAATaupe WB351L5AADriver SideSlate Gray WB351DVA.A.Taupe WB351L5AALeatherPassenger SideUght Taupe WA521L2AASlate Gray WA521DVAADriver SideLight Taupe WA521L2AASlate Gray WA521DVAA.. ..8 Cap, HeadrestClothPassenger Sidew/ButtonSlate GrayTaupeIwlo ButtonSlate Gray\raupe Driver Side
w/Buttonwlo Button
ROCKER/PILLARS
1
17--
g~285.00285.00
287.00287.00
004-09545
1 Panel, Outer Side Body Repair-See Side Body Section
FLOOR
1
16.3516.35
15.3515.35
""
~~6492.00350.00
495.003SQOO19.3513.3519.3513~~.,
~
),
144.00 I144.00
136.00136.00
20.5013.3521.70
13.35
13.3520.5013.3521.70
83.6083.6083.6083.60
65
87.9587.95
112.0011200
004-09546
1 Pan Assy, Front Floor 55176800AB #18.0 459.00#W/Each Front Frame Rail Removed Deduct 3.5, w/EachSide Body Si// Removed Deduct 2.02 Bracket, Floor1] 55360352AB 1.0 14.853 Crossmember, Front Seal1l R/L 55360058AA 1.5 23.954 Crossmember, Rear Seat1] 55360060AB 2.0 36.001]lncluded w/Front Floor Pan Assy5 Crossmember, Trans-See Englne/Trans Mounts Section6 Sill, Side Body R 55176878AA s 4.0 0.00L 55176879AA s 4.0 0.0012.7012.70
12.7012~0
.1 86.70.1 153.00
.1 86.701 15300LIMITED MODEL
R&I Seat AssyR/L.3
Illustration Located in Next Column5.505.50
5.505.50
5.505.50
AIL WA49XDVAAAIL WA49WL5AA
AIL WA50XDVAAAIL WASOWL5AA
AIL WA49WL5AAAIL WA50WL5AA
Seat Back
#.8 327.00#.8 327.00
#.8 327.00#.8 327.00
UZ311DVAAUZ311L5AA
UZ311DVAAUZ311L5AA
12.7012.70
12.7012.70
4.604.60
CH
3'(
~004-09547
SJt79-1 -S
2[;'
~C
~6
1.)
004-09548 "'i'-16
Adjuster, Seat Track10 ManualPassenger Side R 5072104AA #.5 97.10L 5072105AA #.5 123.00#R&R Both Sides .8, wISest Assy RemovedDriver Side R SO72107M #.5 97.10L 5072106AA #.5 t23.00#R&R Both Sides .8, wISest Assy RemovedI PowerPassenger Side WD24WL8AA #.4 799.00582.00 Driver Side WD25XDVAA #.4 799.00582.00I#WlSeat Assy Removed12 Handle, AdJuster585.00 Passenger Side 5072003AA ;,...;,---585.00 Dnver Side 5072003AA .;113 Cable, Recliner C
Passenger Side 5066458AADriver Side 5066458AA114 Shield, Adjuste~Manual ,Passenger Side R UZSOWL5AA .1L UZ42TL2AA .1Driver Side R UZ51WL5AA .1L UZ43TL2AA .1 ,---PowerPassenger SideHeatec R UZ541L2AA .1L UZ42TL2AA .1Non-Heated R UZ52TL2AA .1L UZ43TL2AA .1Driver SideHeated R UZ43TL2AA .1L UZ551L2AA .1Non-Heated R UZ43TL2AA .1L UZ53WL5AA .1,15 Recliner, Seat11; Passenger Side R 5072020AAL 5072021AADriver Side R SO72022AA.1 157.00 L 5072023AA.1 157.00IllAdditional Parts &/or Dealer Contact Required16 HandletRecliner.1 157.00 Light aupe.1 157.00 Passenger SideTo 6-1-01 UZ281L2AAFrom 6-1-01 UZ281L2ABDriver SideTo 6-1-01 UZ291L2AAFrom 6-1-01 UZ291L2AB -'./Slate Grav

JEEP LIBERTY 2002
FRONT SEAT Cont'd25.000.00#.4 799.00 I 5 Adjuster;. Seat Belt R/L 55315033AC#.4 799.00 6 Buckle, :oeat Belt11 R/L 5GM341L5AB '.2lIAdditional Parls &/or Deater Contact Required#w/Front Seat ASBY RemovedLIMITED MODEL Cont'd18 Switch, HeatPassenger Side 5GW44DX9ABDriver Side 5GW44DX9AB19 Switch, PowerPassen.Qer Side 55352782AADriver Side 55352782AA20 WIring, Seet1lPassenger Side 5O71990AADriver Side 5071991AA11Additional Parts &/or Dealer Contact Required21 Module, Heat ControlPassenger Side 56010113AADriver Side 56010113AA
25.4525.45
27.5027.50
40.9539.60
REAR
1
~2~
t'ower -
Passenger Side WD24WL8AADriver Side WD25XDVAA#WISest Assy Removed7 Handle, AdjusterPassenjjer Side 5072003AADriver Side 5072003AA8 Cable, ReclinerPassenjjer Side 5066458AADriver Side 5066458AA9 Shield, Adjuster1jManualPassenger Side R UZ50WL5AA .1L UZ42TL2AA .1Driver Side R UZ51WL5AA .1L UZ43TL2AA .1PowerPassenger SideHeateiJ R UZ541L2AAL UZ42TL2AANon-Heated R UZ52TL2AAL UZ43TL2AADriver SideHeated R UZ43TL2AAL UZ551L2AANon-Heated R UZ43TL2AAL UZ53WL5AA10 Recliner, Seal11Passenger Side R 5072020AAL 5072021AADriver Side R 5072022AAL 5072023AA1]Additional Paris &lor Dealer Contact Required11 Handle, ReclinerLight TaupePassenger SideTo 6-1-01 UZ281L2AAFrom 6-1-01 UZ281L2ABDriver SideTo 6-1-01 UZ291L2AAFrom 6-1-01 UZ291L2ABSlate GrayPassenger SideTo 6-1-01 UZ281DVAAFrom 6-1-01 UZ281 DVABDriver SideTo 6-1-01 UZ291 DVAAFrom 6-1-01 UZ291 DVABTaupePassenger SideTo 6-1-01 UZ281L5AAFrom 6'1-01 UZ281L5ABDriver SideTo 6-1-01 UZ291L5AAFrom 6-1-01 UZ291L5AB12 Knob, SwitchPassenjjer Side 4607042Driver Side 460704313 Switch, HeatPassenger Side 5GW44DX9ABDriver Side 5GW44DX9AB14 Switch, PowerPassenjjer Side 55352782AADriver Side 55352782AA15 Wiring, Seal11! Passenger Side 5071990AAIDriver Side 5071991AA1]Additional Paris &lor Dealer Contact Required16 Module, Heat Control! PassenSJer Side 56010113AADriver Side 56010113AA
16.3516.35
15.3515.35
19.3513.3519.3513.35~62.5062.50
RENEGADE, SPORT MODEL.1.1.1.1.1.1.1.1
3
~004-09550 ~20.50 1 Belt, Outer Rear Seat1] R 5HG341DVAD #1.0 112.0013.35 L 5HG331DVAB #1.0 209.0021.70 #Includes R&R Quarter Trim Panel13.35 2 Belt, Center Rear Seat1] 5HK441D2AA 119.003 Buckle, Rear Seat1] R 5GU581DVAD .2 30.9513.35 L 5GE491L5AD .2 45.6020.50 ~Additional Parts &/or Dealer Contact Required
83.60 I Use Procedure Explanations 16 and 28 with the following text.83.6083.60SHEET METAL
Refinish Door Outside. ...Add for Jambs & InteriorAddforJambs R&I Door Assy .""""'"
AIL 2.3AIL 1.0AIL .5AIL .612.7012.70
12.7012.70
1
""-l
12.7012.70
12.7012.70
#.8 28700#.8 287.00I#.8 287.00I#.8 287.0012.12:
12:12:
4.'4.'
25.25.
27.27.
40;39.'
~~004-09551
1 Cover, Seat BackSlate GrayPassenJjer Side UZ061DVAADriver Side UZ061DVAATaupePassenger Side UZ061L5AADriver Side UZ061L5AA2 Frame, Seat BackSlate GrayPassenger Side UZ321DVAA #.8 624.00Driver Side UZ331DVAA #.8 624.00TaupePassenJjer Side UZ321L5AA #.B 624.00Driver Side UZ331 L5AA #.B 624.00#R&R One Side Complete, wlSeat Assy Removed3 Cover, Seat CushionllSlate GrayPassenJjer Side UZ141DVAA 274.00Driver Side UZ141DVAA 274.00TaupePassenJjer Side UZ141L5AA 274.00Driver Side UZ141L5AA 274.004 Freme, Seat CushionManualPassenJjer Side 5O72110AA 144.00Driver Side 5O72111AA 144.00PowerPassenger Side 5O72110AA 144.00Driver S'tde 5O72126AA
~
1 Shell Assy, Door R 55176890AB #4.5 409.00L 55176891AB #4.5 410.00"ncludes R&UR&R Resr VIew Mirror2 Panel, Door Repair11 R 5066542AA #7.0 83.35L 5066543AA #7.0 0.001]lncluded wlDoor Shell Assy"ncludes R&UR&R Resr View MI"or & Door Glsss
EXTERIOR TRIM
R/L .4AiL #.6Refinish Side Moulding R&IRearViewMirror #Includes R&I Trim Panel
62.50!62.50
5-f1R&I Seal~Y:-: ;.,...~:::.:.:::::;;:.4
FRONT
1~~~~~~~~~~-, ~2
~~4~004-09552 --31 Moulding, Side (Adhesive)Limited ModelCode K2B I
Code K2E 1
Code K2F I
Code K2M
Code K2Q
Code K2R
Code K2S
Code K2T
Code K2W
Code K2X
\-52-t\)~
8/
i ~ TI\V6I
004-0954943
1 Belt, Front Seat1JTo 12-17-01 R 5HG341DVAD #.7 112.00L 5HG331DVAB #.7 209.00From 12-17-01 R 5HG341DVAC #.7 112.00L 5HG331DVAF #.7 260,00llAdditional Palts &lor Dealer Contact Required#Includes R&R Up~r & Lower Center Trim Panels2 Nut, Seat Belt R/L 6506002AA ,3 Plug, Lower TrimLight Taupe AiL 5HM79TL2AASlate Gray R/L 5HM79WL5AATaupe AiL 5HM79XDVAA
F 5GF54WB7ABL 5GF55WB7ABR 5GF54XGRABL 5GF55XGRABR 5GF54WE5ABL 5GF55WE5ABR 5GF54XRVABL 5GF55XRVABR 5GF54XBQABL 5GF55XBQABR 5GF54PR4ABL 5GF55PR4ABR 5GF54WS2ABL 5GF55WS2ABR 5GF54YU2ABL 5GF55YU2ABR 5GF54SW1ABL 5GF55SW1ABR 5GF54DX8ABL 5GF55DX8AB
.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 50.00.2 50.00.2 5f35.2 51.35.2 51.35.2 51.35.2 50.00.2 50.00..2 50.00.2 50.00
70
1.101.10
I1.10
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 8~;8/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.572CH
7070
707060
604545
50501
95601

GROUP TAB LOCATOR
Introduction
0Lubrication & Maintenance
2Suspension
2SSuspension
3Differential & Driveline
5Brakes
5SBrakes
6Clutch
7Cooling
7SCooling
8AAudio
8BChime/Buzzer
8EElectronic Control Modules
8FEngine Systems
8GHeated Systems
8HHorn
8IIgnition Control
8JInstrument Cluster
8LLamps
8LSLamps
8MMessage Systems
8NPower Systems
8ORestraints
8PSpeed Control
8QVehicle Theft Security
8RWipers/Washers
8WWiring
9Engine
9SEngine
11Exhaust System
11SExhaust System
13Frame & Bumpers
14Fuel System
19Steering
21Transmission and Transfer Case
22Tires/Wheels
23Body
24Heating & Air Conditioning
25Emissions Control
Component and System Index
2.4L Gas Component and System Index
Service Manual Comment Forms
NOTE: For New Vehicle Preparation information, see the separate
publication, 81-170-00003.
NOTE: Group names with the suffix(S(indicate groups pertaining to the
the 2.4L Gas Supplement