(11) Remove the screw that secures the retractor
to the rear seat back panel (Fig. 30).
(12) Remove the rear center seat belt and retractor
unit from the seat back panel.
INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Position the rear center seat belt and retractor
unit onto the seat back panel.
(2) Install and tighten the screw that secures the
retractor to the rear seat back panel (Fig. 30).
Tighten the screw to 27 N´m (20 ft. lbs.).
(3) Position the seat back latch cable plunger
against the retractor latch lever, then engage the
cable fitting into the cable support on the retractor,
which is a light snap fit (Fig. 29).
(4) Route the rear seat belt lower anchor and belt
web guide through the top of the seat back panel.(5) Reinstall the trim onto the right rear seat
back. (Refer to 23 - BODY/SEATS/SEAT BACK
COVER - REAR - INSTALLATION).
(6) Install and tighten the two screws that secure
the belt web guide to the top of the right rear seat
back panel. Tighten the screws to 2 N´m (20 in. lbs.).
(7) Reinstall the right rear seat back panel into
the vehicle. (Refer to 23 - BODY/SEATS/SEAT BACK
- REAR - INSTALLATION).
(8) Position the rear center seat belt lower anchor
off of the stud on the rear floor panel (Fig. 28).
(9) Reach between the base of the right rear seat
back and the forward edge of the rear cargo floor to
install and tighten the screw that secures the rear
center seat belt lower anchor to the floor panel.
Tighten the screw to 43 N´m (32 ft. lbs.).
(10) Restore the cargo area carpet to the base of
the seat back panel and unfold the right rear seat
back to its upright position.
(11) Reinstall the right center seat belt buckle unit
onto the floor panel. (Refer to 8 - ELECTRICAL/RE-
STRAINTS/SEAT BELT BUCKLE - INSTALLA-
TION).
REAR OUTBOARD SEAT BELT
& RETRACTOR
REMOVAL
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Unsnap and lift the trim cover to access the
screw that secures the rear outboard seat belt turn-
ing loop to the upper C-pillar (Fig. 31).
(2) Remove the screw that secures the seat belt
turning loop to the upper C-pillar.
(3) Remove the screw that secures the lower seat
belt anchor to the bracket on the outboard side of the
rear seat cushion frame.
Fig. 30 Rear Center Retractor Remove/Install
1 - REAR SEAT BACK PANEL
2 - SCREW (1)
KJRESTRAINTS 8O - 33
REAR CENTER SEAT BELT & RETRACTOR (Continued)
(4) Remove the quarter trim panel from the C-pil-
lar. (Refer to 23 - BODY/INTERIOR/QUARTER
TRIM PANEL - REMOVAL).
(5) Route the seat belt lower anchor and turning
loop through the access hole in the quarter trim
panel.
(6) Remove the screw that secures the retractor
bracket to the lower C-pillar.
(7) Lift the retractor upward far enough to disen-
gage the retractor tab from the engagement hole in
the lower C-pillar.
(8) Remove the rear outboard seat belt and retrac-
tor from the C-pillar as a unit.
INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED ORFAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Position the rear outboard seat belt and retrac-
tor to the C-pillar as a unit (Fig. 31).
(2) Engage the retractor tab into the engagement
hole in the lower C-pillar.
(3) Install and tighten the screw that secures the
retractor bracket to the lower C-pillar. Tighten the
screw to 43 N´m (32 ft. lbs.).
(4) Route the seat belt lower anchor and turning
loop through the access hole in the quarter trim
panel.
(5) Reinstall the quarter trim panel onto the C-pil-
lar. (Refer to 23 - BODY/INTERIOR/QUARTER
TRIM PANEL - INSTALLATION).
(6) Position the lower seat belt anchor to the
bracket on the outboard side of the rear seat cushion
frame. Be certain that the anti-rotation tab on the
anchor is engaged in the slot in the seat bracket.
(7) Install and tighten the screw that secures the
lower seat belt anchor to the bracket on the outboard
side of the rear seat cushion frame. Tighten the
screw to 43 N´m (32 ft. lbs.).
(8) Position the seat belt turning loop to the upper
C-pillar.
(9) Install and tighten the screw that secures the
seat belt turning loop to the upper C-pillar. Tighten
the screw to 43 N´m (32 ft. lbs.).
(10) Fold and snap the trim cover back into place
to conceal the screw that secures the rear outboard
seat belt turning loop to the upper C-pillar.
REAR SEAT BELT BUCKLE
REMOVAL
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
Fig. 31 Rear Outboard Seat Belt & Retractor
Remove/Install
1 - C-PILLAR
2 - QUARTER TRIM PANEL
3 - COVER
4 - SEAT BELT & RETRACTOR
5 - SCREW (1)
6 - LOWER ANCHOR
7 - SCREW (1)
8 - ACCESS COVER
9 - SCREW (1)
8O - 34 RESTRAINTSKJ
REAR OUTBOARD SEAT BELT & RETRACTOR (Continued)
(1) Unlatch the rear seat back and fold it forward
far enough to access the screw that secures the rear
seat belt buckle anchor to the rear floor panel
between the rear seat back and the rear seat cush-
ion.
(2) Remove the screw that secures the rear seat
belt buckle anchor to the rear floor panel (Fig. 32).
(3) Lift the rear seat belt buckle anchor off of the
stud on the rear floor panel.
(4) Remove the rear seat belt buckle and anchor
from between the rear seat back and the rear seat
cushion as a unit.
INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.(1) Unlatch the rear seat back and fold it forward
far enough to access the mounting location for the
rear seat belt buckle anchor to the rear floor panel
between the rear seat back and the rear seat cush-
ion.
(2) Position the rear seat belt buckle and anchor
between the rear seat back and the rear seat cushion
as a unit (Fig. 32).
(3) Lower the rear seat belt buckle anchor over the
stud on the rear floor panel.
(4) Install and tighten the screw that secures the
rear seat belt buckle anchor to the rear floor panel.
Tighten the screw to 43 N´m (32 ft. lbs.).
SEAT BELT SWITCH
DESCRIPTION
The seat belt switch for this model is actually a
Hall Effect-type sensor. This sensor consists of a
fixed-position, Hall Effect Integrated Circuit (IC) chip
and a small, movable, permanent magnet that are
integral to each front seat belt buckle. The front seat
belt buckles are each located on a stamped steel
stanchion secured with a screw to the inboard side of
each front seat cushion frame between the seat and
the floor panel transmission tunnel (Fig. 33). The
seat belt switches are connected to the vehicle elec-
trical system through a two-lead pigtail wire and
connector on the seat belt buckle-half, which is con-
nected to a wire harness connector and take out of
the seat wire harness beneath the rear edge of the
seat cushion frame. A diagnostic resistor is connected
Fig. 32 Rear Seat Belt Buckle Remove/Install
1 - SCREW (1)
2 - BUCKLE (SINGLE)
3 - REAR SEAT
4 - BUCKLE (DOUBLE)
5 - SCREW (1)
6- REAR FLOOR PANEL
Fig. 33 Front Seat Belt Buckle
1 - FRONT SEAT BELT BUCKLE
2 - INBOARD SIDE SHIELD
3 - SCREW
4 - PIGTAIL WIRE
KJRESTRAINTS 8O - 35
REAR SEAT BELT BUCKLE (Continued)
through the tube. The rack gear engages a pinion
gear that drives a gear set in the tensioner housing,
which drives the seat belt retractor spool causing the
slack to be removed from the driver side front seat
belt. Removing excess slack from the driver side front
seat belt not only keeps the occupant properly posi-
tioned for an airbag deployment following a frontal
impact of the vehicle, but also helps to reduce inju-
ries that the occupant of the driver side front seat
might experience in these situations as a result of a
harmful contact with the steering wheel and/or steer-
ing column. Also, the seat belt tensioner has a tor-
sion bar mechanism that is designed to deform in
order to control the loading being applied to the occu-
pant of the driver side front seat by the seat belt dur-
ing a frontal impact, further reducing the potential
for occupant injuries.
The ACM monitors the condition of the seat belt
tensioner through circuit resistance, and will illumi-
nate the airbag indicator in the ElectroMechanical
Instrument Cluster (EMIC) and store a Diagnostic
Trouble Code (DTC) for any fault that is detected.
For proper diagnosis of the seat belt tensioner, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
SEAT BELT TURNING LOOP
ADJUSTER
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELTTHAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) Unsnap and lift the trim cover to access the
nut that secures the front seat belt turning loop to
the height adjuster on the upper B-pillar.
(3) Remove the nut that secures the seat belt turn-
ing loop to the height adjuster stud on the upper
B-pillar.
(4) Remove the seat belt turning loop from the
height adjuster stud.
(5) Remove the upper trim from the inside of the
B-pillar. (Refer to 23 - BODY/INTERIOR/B-PILLAR
UPPER TRIM - REMOVAL).
(6) Remove the screw that secures the seat belt
turning loop adjuster to the upper B-pillar (Fig. 35).
(7) Pull the upper end of the turning loop adjuster
away from the B-pillar far enough to disengage the
hooks on the lower end of the adjuster from the slots
in the B-pillar.
(8) Remove the seat belt turning loop adjuster
from the B-pillar.
Fig. 35 Seat Belt Turning Loop Adjuster Remove/
Install
1 - SCREW
2 - B-PILLAR
3 - ADJUSTER
KJRESTRAINTS 8O - 37
SEAT BELT TENSIONER (Continued)
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Position the seat belt turning loop adjuster to
the B-pillar (Fig. 35).
(2) Engage the hooks on the lower end of the
adjuster into the slots in the B-pillar.
(3) Tilt the upper end of the turning loop adjuster
up into position against the B-pillar.
(4) Install and tighten the screw that secures the
seat belt turning loop adjuster to the upper B-pillar.
Tighten the screw to 34 N´m (25 ft. lbs.).
(5) Reinstall the upper trim onto the inside of the
B-pillar. (Refer to 23 - BODY/INTERIOR/B-PILLAR
UPPER TRIM - INSTALLATION).
(6) Position the seat belt turning loop onto the
height adjuster stud on the upper B-pillar.
(7) Install and tighten the nut that secures the
seat belt turning loop to the height adjuster stud.
Tighten the nut to 34 N´m (25 ft. lbs.).(8) Fold and snap the trim cover back into place to
conceal the nut that secures the front seat belt turn-
ing loop to the height adjuster on the upper B-pillar.
(9) Reconnect the battery negative cable.
SIDE CURTAIN AIRBAG
DESCRIPTION
Optional side curtain airbags are available for this
model when it is also equipped with dual front air-
bags. These airbags are passive, inflatable, Supple-
mental Restraint System (SRS) components, and
vehicles with this equipment can be readily identified
by a molded identification trim button with the ªSRS
- AIRBAGº logo located on the headliner above each
B-pillar (Fig. 36). This system is designed to reduce
injuries to the vehicle occupants in the event of a
side impact collision.
Vehicles equipped with side curtain airbags have
two individually controlled curtain airbag units.
These airbag units are concealed and mounted above
the headliner where they are each secured to one of
the roof side rails (Fig. 37). Each folded airbag cush-
ion is contained within a long extruded plastic chan-
nel that extends along the roof rail from the A-pillar
at the front of the vehicle to just behind the C-pillar
at the rear of the vehicle. The channel is secured
with plastic push-in fasteners to the roof rail. A
tether extends down the A-pillar from the front of the
airbag cushion, where it is retained to the pillar with
plastic push-in routing clips and it is secured to the
base of the A-pillar near the belt line with a screw.
The hybrid-type inflator for each airbag is secured
to the roof rail at the rear of the airbag unit between
the C-pillar and the D-pillar, and is connected to the
airbag cushion by a long tubular manifold. The
bracket holding the inflator and three other brackets
holding the manifold are secured to the roof rail with
Fig. 36 SRS Logo
8O - 38 RESTRAINTSKJ
SEAT BELT TURNING LOOP ADJUSTER (Continued)
REMOVAL
The following procedure is for replacement of a
faulty or damaged side curtain airbag. If the side
curtain airbag has been deployed, review the recom-
mended procedures for service after a supplemental
restraint deployment before removing the airbag
from the vehicle. (Refer to 8 - ELECTRICAL/RE-
STRAINTS - STANDARD PROCEDURE - SERVICE
AFTER A SUPPLEMENTAL RESTRAINT DEPLOY-
MENT).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG UNIT AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE SIDE
CURTAIN AIRBAG, OR BECOMING ENTRAPPED
BETWEEN THE SIDE CURTAIN AIRBAG CUSHION
AND THE HEADLINER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) Remove the lower trim from the inside of the
B-pillar. (Refer to 23 - BODY/INTERIOR/B-PILLAR
LOWER TRIM - REMOVAL).
(3) Remove the headliner from the vehicle. (Refer
to 23 - BODY/INTERIOR/HEADLINER - REMOV-
AL).
(4) Remove the screw that secures the side curtain
airbag tether retainer to the base of the A-pillar near
the belt line (Fig. 38).
Fig. 38 Side Curtain Airbag Tether Remove/Install
1 - A-PILLAR
2 - CLIP (2)
3 - TETHER
4 - RETAINER (1)
5 - SCREW (1)
8O - 40 RESTRAINTSKJ
SIDE CURTAIN AIRBAG (Continued)
(5) Disengage the two side curtain airbag tether
plastic retainer clips from the A-pillar.
(6) Disconnect the side curtain airbag pigtail wire
connector from the body wire harness connector near
the base of the B-pillar (Fig. 39).
(7) Disengage the three side curtain airbag pigtail
wire retainer clips from the B-pillar.
(8) Remove the three screws that secure the side
curtain airbag manifold tube brackets to the U-nuts
in the roof rail (Fig. 40) and (Fig. 41).
(9) Remove the two screws that secure the side
curtain airbag inflator bracket to the U-nuts in the
roof rail (Fig. 42).
(10) Grasp the extruded plastic side curtain airbag
channel firmly and pull it straight away from the
roof rail far enough to disengage all four plastic
push-in fasteners that secure it.
(11) Remove the side curtain airbag from the vehi-
cle as a unit.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG UNIT AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
Fig. 39 Side Curtain Airbag Pigtail Wire Remove/
Install
1 - RETAINER (3)
2 - B-PILLAR
3 - WIRE HARNESS CONNECTOR
4 - PIGTAIL WIRE
Fig. 40 Side Curtain Airbag (Front) Remove/Install
1 - ROOF PANEL
2 - PIGTAIL WIRE
3 - B-PILLAR
4 - PUSH-IN FASTENER (4)
5 - RETAINER
6 - CHANNEL
7 - A-PILLAR
8 - TETHER
9 - SCREW (3)
10 - U-NUT (5)
KJRESTRAINTS 8O - 41
SIDE CURTAIN AIRBAG (Continued)
WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE SIDE
CURTAIN AIRBAG, OR BECOMING ENTRAPPED
BETWEEN THE SIDE CURTAIN AIRBAG CUSHION
AND THE HEADLINER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
(1) Position the side curtain airbag into the vehicle
as a unit.
(2) Align all four plastic push-in fasteners that
secure the extruded plastic side curtain airbag chan-
nel with their holes in the roof side rail and push
them straight into the roof rail until they are fully
seated (Fig. 40) and (Fig. 41).
(3) Install and tighten the upper screw that
secures the side curtain airbag inflator bracket to the
U-nut in the roof rail, followed by the lower screw
(Fig. 42). Tighten the screws to 12 N´m (105 in. lbs.).
(4) Working from the rear of the vehicle to the
front, install and tighten each of the three screws
that secure the side curtain airbag manifold tube
brackets to the U-nuts in the roof rail. Tighten the
screws to 12 N´m (105 in. lbs.).(5) Route the side curtain airbag pigtail wire
through the trough along the top of the extruded
plastic airbag channel on the roof side rail, then
between the channel and the body down the B-pillar.
NOTE: Be certain that the side curtain airbag pigtail
wire is routed behind the airbag channel, between
the channel and the body above the B-pillar.
(6) Engage the three side curtain airbag pigtail
wire retainer clips into the B-pillar (Fig. 39).
(7) Reconnect the side curtain airbag pigtail wire
connector to the body wire harness connector near
the base of the B-pillar.
(8) Engage the two side curtain airbag tether plas-
tic retainer clips into the A-pillar (Fig. 38).
(9) Install and tighten the screw that secures the
side curtain airbag tether retainer to the base of the
A-pillar near the belt line. Tighten the screw to 14
N´m (120 in. lbs.).
Fig. 41 Side Curtain Airbag (Rear) Remove/Install
1 - ROOF PANEL
2 - SCREW (3)
3 - U-NUT (5)
4 - PIGTAIL WIRE
5 - MANIFOLD
6 - C-PILLAR
7 - PUSH-IN FASTENER (4)
8 - CHANNEL
Fig. 42 Side Curtain Airbag Inflator Remove/Install
1 - U-NUT (5)
2 - ROOF PANEL
3 - INFLATOR
4 - C-PILLAR
5 - SCREW (2)
6 - MANIFOLD
7 - PIGTAIL WIRE
8 - BRACKET
8O - 42 RESTRAINTSKJ
SIDE CURTAIN AIRBAG (Continued)