(2) Remove the heated seat switch (Refer to 8 -
ELECTRICAL/HEATED SEATS/DRIVER HEATED
SEAT SWITCH - REMOVAL). Check for continuity
between the ground circuit cavity #5 of the heated
seat switch connector and a good ground. There
should be continuity. If OK, go to Step 3. If not OK,
repair the open ground circuit as required.
(3) Turn the ignition switch to the ON position.
Check for battery voltage at the fused ignition switch
output circuit cavity #1 of the heated seat switch con-
nector. If OK, go to Step 4. If not OK, repair the open
fused ignition switch output circuit as required.
(4) Check the continuity between pin #1 and pin
#3 of the heated seat switch (Fig. 4). If the readings
do not correspond to those in the Heated Seat Switch
Continuity table below, replace the heated seat
switch. If OK, and the heated seat system is still not
operating properly refer toDiagnosis and Testing
the Heated Seat Module.NOTE: ANY RESISTANCE VALUES (OHMSV) GIVEN
IN THE FOLLOWING TEXT ARE SUPPLIED USING
THE AUTOMATIC RANGE GENERATED BY A
FLUKETAUTOMOTIVE METER. IF ANOTHER TYPE
OF MEASURING DEVICE IS USED, THE VALUES
GENERATED MAY NOT BE THE SAME AS THE
RESULTS SHOWN HERE, OR MAY HAVE TO BE
CONVERTED TO THE RANGE USED HERE.
HEATED SEAT SWITCH CONTINUITY
CONTINUITY
BETWEENSWITCH
POSITIONOHMS
READING +/±
10%
PIN 1 AND 3 OFF 2.2 K (2200)
OHMS
PIN 1 AND 3 LO .415 K (415)
OHMS
PIN 1 AND 3 HI 33 OHMS
REMOVAL
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the appropriate seat cushion side
shield (Refer to 23 - BODY/SEATS/SEAT CUSHION
SIDE COVERS - REMOVAL).
(3) Disconnect the heated seat switch electrical
connector. Depress the locking tab and pull straight
apart.
(4) Working from the underside of the switch, gen-
tly rock the switch back and forth out of its mounting
location.
INSTALLATION
(1) Gently rock the switch back and forth in to its
mounting location.
(2) Connect the heated seat switch electrical con-
nector.
(3) Install the appropriate seat cushion side shield.
Refer to the Body section of the service manual for
the procedure.
(4) Connect the negative battery cable.
Fig. 4 Heated Seat Switches
KJHEATED SEAT SYSTEM 8G - 15
PASSENGER SEAT HEATER SWITCH (Continued)
NOTE: Over or under tightening the sensor mount-
ing bolts will affect knock sensor performance, pos-
sibly causing improper spark control. Always use
the specified torque when installing the knock sen-
sors.
REMOVAL
The 2 knock sensors are bolted into the cylinder
block under the intake manifold (Fig. 20).
NOTE: The left sensor is identified by an identifica-
tion tag (LEFT). It is also identified by a larger bolt
head. The Powertrain Control Module (PCM) must
have and know the correct sensor left/right posi-
tions. Do not mix the sensor locations.
(1) Disconnect knock sensor dual pigtail harness
from engine wiring harness. this connection is made
near rear of left valve cover (Fig. 20).
(2) Remove intake manifold. Refer to Engine sec-
tion.
(3) Remove sensor mounting bolts (Fig. 20). Note
foam strip on bolt threads. This foam is used only to
retain the bolts to sensors for plant assembly. It is
not used as a sealant. Do not apply any adhesive,
sealant or thread locking compound to these bolts.
(4) Remove sensors from engine.
INSTALLATION
NOTE: The left sensor is identified by an identifica-
tion tag (LEFT). It is also identified by a larger bolt
head. The Powertrain Control Module (PCM) must
have and know the correct sensor left/right posi-
tions. Do not mix the sensor locations.
(1) Thoroughly clean knock sensor mounting holes.
(2) Install sensors into cylinder block.
NOTE: Over or under tightening the sensor mount-
ing bolts will affect knock sensor performance, pos-
sibly causing improper spark control. Always use
the specified torque when installing the knock sen-
sors. The torque for the knock senor bolt is rela-
tively light for an 8mm bolt.
NOTE: Note foam strip on bolt threads. This foam is
used only to retain the bolts to sensors for plant
assembly. It is not used as a sealant. Do not apply
any adhesive, sealant or thread locking compound
to these bolts.
(3) Install and tighten mounting bolts. Refer to
torque specification.
(4) Install intake manifold. Refer to Engine sec-
tion.
(5) Connect knock sensor wiring harness to engine
harness at rear of intake manifold.
SPARK PLUG
DESCRIPTION
Resistor type spark plugs are used.
Spark plug resistance values range from 6,000 to
20,000 ohms (when checked with at least a 1000 volt
spark plug tester).Do not use an ohmmeter to
check the resistance values of the spark plugs.
Inaccurate readings will result.
OPERATION
To prevent possible pre-ignition and/or mechanical
engine damage, the correct type/heat range/number
spark plug must be used.
Always use the recommended torque when tighten-
ing spark plugs. This is especially true when plugs
are equipped with tapered seats. Incorrect torque can
distort the spark plug and change plug gap. It can
also pull the plug threads and do possible damage to
both the spark plug and the cylinder head.
Remove the spark plugs and examine them for
burned electrodes and fouled, cracked or broken por-
celain insulators. Keep plugs arranged in the order
in which they were removed from the engine. A sin-
Fig. 20 KNOCK SENSOR LOCATION
1 - KNOCK SENSORS (2)
2 - MOUNTING BOLTS
8I - 12 IGNITION CONTROLKJ
KNOCK SENSOR (Continued)
REMOVAL
2.4L
If spark plug for #2 or #3 cylinder is being
removed, throttle body must be removed. Refer to
Throttle Body Removal.
(1) Remove air cleaner tube and housing.
(2) Twist secondary cable at cylinder head to break
loose at spark plug. Remove cable from plug.
(3) Prior to removing spark plug, spray com-
pressed air into cylinder head opening. This will help
prevent foreign material from entering combustion
chamber.
(4) Remove spark plug from cylinder head using a
quality socket with a rubber or foam insert.
(5) Inspect spark plug condition. Refer to Spark
Plug Conditions.
3.7L
Each individual spark plug is located under each
ignition coil. Each individual ignition coil must be
removed to gain access to each spark plug. Refer to
Ignition Coil Removal/Installation.
(1) Prior to removing ignition coil, spray com-
pressed air around coil base at cylinder head.
(2) Prior to removing spark plug, spray com-
pressed air into cylinder head opening. This will help
prevent foreign material from entering combustion
chamber.
(3) Remove spark plug from cylinder head using a
quality socket with a rubber or foam insert. Also
check condition of ignition coil o-ring and replace as
necessary.
(4) Inspect spark plug condition. Refer to Spark
Plug Conditions.
CLEANING SPARK PLUGS
The plugs may be cleaned using commercially
available spark plug cleaning equipment. After clean-
ing, file the center electrode flat with a small point
file or jewelers file before adjusting gap.
CAUTION: Never use a motorized wire wheel brush
to clean the spark plugs. Metallic deposits will
remain on the spark plug insulator and will cause
plug misfire.
INSTALLATION
2.4L
CAUTION: Spark plug tightening on the 2.4L is
torque critical. The plugs are equipped with tapered
seats. Do not exceed 15 ft. lbs. torque.
Special care should be taken when installing spark
plugs into the cylinder head spark plug wells. Be
sure the plugs do not drop into the plug wells as elec-
trodes can be damaged.
Always tighten spark plugs to the specified torque.
Over tightening can cause distortion resulting in a
change in the spark plug gap or a cracked porcelain
insulator.
(1) Start the spark plug into the cylinder head by
hand to avoid cross threading.
(2) Tighten spark plugs. Refer to torque specifica-
tions.
(3) Install throttle body. Refer to Throttle Body
Installation.
(4) Install air cleaner tube and housing.
3.7L
Special care should be taken when installing spark
plugs into the cylinder head spark plug wells. Be
Fig. 26 Preignition Damage
1 - GROUND ELECTRODE STARTING TO DISSOLVE
2 - CENTER ELECTRODE DISSOLVED
Fig. 27 Spark Plug Overheating
1 - BLISTERED WHITE OR GRAY COLORED INSULATOR
KJIGNITION CONTROL 8I - 15
SPARK PLUG (Continued)
DIAGNOSIS AND TESTING - SEAT TRACK
(1) Remove the power seat switch from the seat
(Refer to 8 - ELECTRICAL/POWER SEATS/DRIVER
SEAT SWITCH - REMOVAL).
(2) Checking the body harness side of the power
seat switch electrical connector (Fig. 3), check Pin 1
for ground and Pin 5 for battery voltage. If either of
these two are not present repair the body harness as
required.
(3) To test the seat motors and verify proper seat
responses, refer to the Seat Motor Test table below.
Using two jumper wires, connect one to a battery
supply and the second to a ground. Connect the other
ends to the seat wire harness connector as described
in the Seat Motor Test table.
SEAT MOTOR TEST
SEAT SWITCH CONNECTOR
CONNECT JUMPER SEAT ACTION
B(+) B(±) LEFT SIDE RIGHT SIDE
PIN 9 PIN 8 FRONT
RISER UPFRONT
RISER
DOWN
PIN 8 PIN 9 FRONT
RISER
DOWNFRONT
RISER UP
PIN 3 PIN 6 FORWARD FORWARD
PIN 6 PIN 3 REARWARD REARWARD
PIN 10 PIN 7 REAR
RISER UPREAR RISER
DOWN
PIN 7 PIN 10 REAR
RISER
DOWNREAR RISER
UP
REMOVAL
(1) Remove the appropriate seat from the vehicle.
(Refer to 23 - BODY/SEATS/SEAT - REMOVAL).(2) Remove the seat cushion side shield from the
seat (Refer to 23 - BODY/SEATS/SEAT CUSHION
SIDE COVERS - REMOVAL).
(3) Remove four seat track mounting bolts from
cushion pan.
(4) Disconnect the power seat electrical and
remove the seat track from the seat cushion.
INSTALLATION
(1) Position the seat track and install the retaining
bolts in the seat cushion pan. Torque the bolts to
45-60 N´m.
(2) Route and connect the power seat electrical on
the seat track and cushion pan.
(3) Install the seat cushion side shield on the seat.
Refer to the Body section for the procedure.
(4) Install the seat in the vehicle (Refer to 23 -
BODY/SEATS/SEAT - INSTALLATION).
(5) Connect the negative battery cable.
LEFT POWER SEAT SWITCH
DESCRIPTION
Vehicles equipped with the power seat option uti-
lize a six-way power seat switch. This six-way power
seat switch features one seat cushion shaped knob,
visible on the outboard seat cushion side shield (Fig.
4).
The switch is secured to the back of the seat cush-
ion side shield with two screws. However, the control
knob must be removed before the seat switch can be
removed from the side shield.
Fig. 3 POWER SEAT SWITCH HARNESS PIN
IDENTIFICATION
1 - CONNECTOR RETAINING TAB
2 - VIEWED FROM BODY HARNESS END
Fig. 4 KJ Heated/Power Seat
8N - 16 POWER SEATSKJ
SEAT TRACK (Continued)
The individual switches internal to the power seat
switch cannot be repaired. If one switch is damaged
or faulty, the entire power seat switch unit must be
replaced.
OPERATION
The power seat tracks can be adjusted in six differ-
ent ways using the power seat switches. See the own-
er's manual in the vehicle glove box for more
information on the power seat switch functions and
the seat adjusting procedures.
When a power seat switch control knob or knobs
are actuated, a battery feed and a ground path are
applied through the switch contacts to the power seat
track adjuster motor. The selected adjuster motor
operates to move the seat track through its drive
unit in the selected direction until the switch is
released, or until the travel limit of the seat track is
reached. When the switch is moved in the opposite
direction, the battery feed and ground path to the
motor are reversed through the switch contacts. This
causes the adjuster motor to run in the opposite
direction.
No power seat switch should be held applied in any
direction after the seat track has reached its travel
limit. The power seat adjuster motors each contain a
self-resetting circuit breaker to protect them from
overload. However, consecutive or frequent resetting
of the circuit breaker must not be allowed to con-
tinue, or the motor may be damaged.
DIAGNOSIS AND TESTING - LEFT POWER
SEAT SWITCH
For complete circuit diagrams, refer toPower
Seatin Wiring Diagrams.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the power seat switch from the out-
board seat cushion side shield.
(3) Use an ohmmeter to test the continuity of the
power seat switch in each switch position. See the
Power Seat Switch Continuity chart (Fig. 5) and
switch (Fig. 6) below. If OK, refer toDiagnosis and
Testing the Power Seat Trackin this section. If
not OK, replace the faulty power seat switch unit.
Fig. 5 SIX-WAY POWER SEAT SWITCH CONTINUITY
Fig. 6 DIAGNOSING POWER SEAT SWITCH
1-UP
2 - REARWARD
3 - DOWN
4 - FORWARD
5 - FRONT RISER SWITCH
6 - CENTER SEAT SWITCH
7 - REAR RISER SWITCH
KJPOWER SEATS 8N - 17
LEFT POWER SEAT SWITCH (Continued)
SWITCH
POSITIONCONTINUITY BETWEEN PINS
DRIVER SEAT PASSENGER
SEAT
OFF PIN1to3 PIN1to3
PIN1to6 PIN1to6
PIN1to7 PIN1to7
PIN1to8 PIN1to8
PIN1to9 PIN1to9
PIN1to10 PIN1to10
FRONT RISER
UPPIN1to8 PIN1to8
PIN5to9 PIN5to9
FRONT RISER
DOWNPIN1to9 PIN1to9
PIN5to8 PIN5to8
CENTER
SWITCH
FORWARDPIN1to6 PIN1to6
PIN5to3 PIN5to3
CENTER
SWITCH
REARWARDPIN1to3 PIN1to3
PIN5to6 PIN5to6
REAR RISER
UPPIN1to7 PIN1to7
PIN5to10 PIN5to10
REAR RISER
DOWNPIN1to10 PIN1to10
PIN5to7 PIN5to7
REMOVAL
(1) Disconnect and isolate the negative battery
cable.
(2) Using a push pin remover or another suitable
wide flat-bladed tool, gently pry the power seat
switch knob off of the switch control levers (Fig. 7).
(3) Remove the two forward-most screws that
secure the outboard seat cushion side shield to the
seat cushion frame.
(4) Remove the recliner handle retaining screw
and remove the recliner handle.
(5) Pull the outboard seat cushion side shield away
from the seat cushion frame far enough to access the
power seat switch wire harness tiestrap and connec-
tor. Cut the tiestrap, if equipped.
(6) Disconnect the power seat wire harness connec-
tor from the power seat switch connector receptacle.
Depress the connector retaining tab and pull straight
apart.(7) Using a very short phillips-headed screwdriver,
remove the two screws that secure the power seat
switch to the inside of the outboard seat cushion side
shield.
(8) Remove the power seat switch from the out-
board seat cushion side shield.
INSTALLATION
(1) Reconnect the power seat wire harness connec-
tor to the power seat switch connector receptacle.
(2) Position the power seat switch onto the out-
board seat cushion side shield. Make certain the
alignment dowel is inserted into the corresponding
hole in the power seat switch.
(3) Install and tighten the two screws that secure
the power seat switch to the inside of the outboard
seat cushion side shield. Tighten the screws to 1.5
N´m (14 in. lbs.).
(4) Position the outboard seat cushion side shield
onto the seat cushion frame
(5) Install and tighten the two screws that secure
the outboard seat cushion side shield to the seat
cushion frame. Tighten the screws to 1.5 N´m (14 in.
lbs.).
(6) Install the recliner handle and retaining screw.
Tighten the screws to 1.5 N´m (14 in. lbs.).
(7) Position the power seat switch knob onto the
switch control levers and push firmly and evenly
until it snaps into place.
(8) Reconnect the battery negative cable.
Fig. 7 REMOVING SWITCH CONTROL KNOB -
TYPICAL
8N - 18 POWER SEATSKJ
LEFT POWER SEAT SWITCH (Continued)
RIGHT POWER SEAT SWITCH
DESCRIPTION
Vehicles equipped with the power seat option uti-
lize a six-way power seat switch. This six-way power
seat switch features one seat cushion shaped knob,
visible on the outboard seat cushion side shield.
The switch is secured to the back of the seat cush-
ion side shield with two screws. However, the control
knob must be removed before the seat switch can be
removed from the side shield.
The individual switches internal to the power seat
switch cannot be repaired. If one switch is damaged
or faulty, the entire power seat switch unit must be
replaced.
OPERATION
The power seat tracks can be adjusted in six differ-
ent ways using the power seat switches. See the own-
er's manual in the vehicle glove box for more
information on the power seat switch functions and
the seat adjusting procedures.
When a power seat switch control knob or knobs
are actuated, a battery feed and a ground path are
applied through the switch contacts to the power seat
track adjuster motor. The selected adjuster motor
operates to move the seat track through its drive
unit in the selected direction until the switch is
released, or until the travel limit of the seat track is
reached. When the switch is moved in the opposite
direction, the battery feed and ground path to the
motor are reversed through the switch contacts. This
causes the adjuster motor to run in the opposite
direction.
No power seat switch should be held applied in any
direction after the seat track has reached its travel
limit. The power seat adjuster motors each contain a
self-resetting circuit breaker to protect them from
overload. However, consecutive or frequent resetting
of the circuit breaker must not be allowed to con-
tinue, or the motor may be damaged.
DIAGNOSIS AND TESTING - RIGHT POWER
SEAT SWITCH
For complete circuit diagrams, refer toPower
Seatin Wiring Diagrams.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the power seat switch from the out-
board seat cushion side shield.(3) Use an ohmmeter to test the continuity of the
power seat switch in each switch position. See the
Power Seat Switch Continuity chart (Fig. 8) and
switch (Fig. 9) below. If OK, refer toDiagnosis and
Testing the Power Seat Trackin this section. If
not OK, replace the faulty power seat switch unit.
Fig. 8 SIX-WAY POWER SEAT SWITCH CONTINUITY
Fig. 9 DIAGNOSING POWER SEAT SWITCH
1-UP
2 - REARWARD
3 - DOWN
4 - FORWARD
5 - FRONT RISER SWITCH
6 - CENTER SEAT SWITCH
7 - REAR RISER SWITCH
KJPOWER SEATS 8N - 19
SWITCH
POSITIONCONTINUITY BETWEEN PINS
DRIVER SEAT PASSENGER
SEAT
OFF PIN1to3 PIN1to3
PIN1to6 PIN1to6
PIN1to7 PIN1to7
PIN1to8 PIN1to8
PIN1to9 PIN1to9
PIN1to10 PIN1to10
FRONT RISER
UPPIN1to8 PIN1to8
PIN5to9 PIN5to9
FRONT RISER
DOWNPIN1to9 PIN1to9
PIN5to8 PIN5to8
CENTER
SWITCH
FORWARDPIN1to6 PIN1to6
PIN5to3 PIN5to3
CENTER
SWITCH
REARWARDPIN1to3 PIN1to3
PIN5to6 PIN5to6
REAR RISER
UPPIN1to7 PIN1to7
PIN5to10 PIN5to10
REAR RISER
DOWNPIN1to10 PIN1to10
PIN5to7 PIN5to7
REMOVAL
(1) Disconnect and isolate the negative battery
cable.
(2) Using a push pin remover or another suitable
wide flat-bladed tool, gently pry the power seat
switch knob off of the switch control levers (Fig. 10).
(3) Remove the two forward-most screws that
secure the outboard seat cushion side shield to the
seat cushion frame.
(4) Remove the recliner handle retaining screw
and remove the recliner handle.
(5) Pull the outboard seat cushion side shield away
from the seat cushion frame far enough to access the
power seat switch wire harness tiestrap and connec-
tor. Cut the tiestrap, if equipped.
(6) Disconnect the power seat wire harness connec-
tor from the power seat switch connector receptacle.
Depress the connector retaining tab and pull straight
apart.(7) Using a very short phillips-headed screwdriver,
remove the two screws that secure the power seat
switch to the inside of the outboard seat cushion side
shield.
(8) Remove the power seat switch from the out-
board seat cushion side shield.
INSTALLATION
(1) Reconnect the power seat wire harness connec-
tor to the power seat switch connector receptacle.
(2) Position the power seat switch onto the out-
board seat cushion side shield. Make certain the
alignment dowel is inserted into the corresponding
hole in the power seat switch.
(3) Install and tighten the two screws that secure
the power seat switch to the inside of the outboard
seat cushion side shield. Tighten the screws to 1.5
N´m (14 in. lbs.).
(4) Position the outboard seat cushion side shield
onto the seat cushion frame
(5) Install and tighten the two screws that secure
the outboard seat cushion side shield to the seat
cushion frame. Tighten the screws to 1.5 N´m (14 in.
lbs.).
(6) Install the recliner handle and retaining screw.
Tighten the screws to 1.5 N´m (14 in. lbs.).
(7) Position the power seat switch knob onto the
switch control levers and push firmly and evenly
until it snaps into place.
(8) Reconnect the battery negative cable.
Fig. 10 REMOVING SWITCH CONTROL KNOB -
TYPICAL
8N - 20 POWER SEATSKJ
RIGHT POWER SEAT SWITCH (Continued)