fused ignition switch output (run-start) circuit
between the JB and the ignition switch as required.
(6) With the ignition switch still in the On posi-
tion, check for battery voltage at the fused ignition
switch output (run-start) circuit cavity of the instru-
ment panel wire harness connector for the instru-
ment cluster. If OK, go to Step 7. If not OK, repair
the open fused ignition switch output circuit (run-
start) between the instrument cluster and the JB as
required.
(7) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Check for continuity between the ground circuit cav-
ity of the instrument panel wire harness connector
for the instrument cluster and a good ground. There
should be continuity. If OK, refer to ACTUATOR
TEST . If not OK, repair the open ground circuit
between the instrument cluster and ground (G202) as
required.
ACTUATOR TEST
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
The instrument cluster actuator test will put the
instrument cluster into its self-diagnostic mode. In
this mode the instrument cluster can perform a self-
diagnostic test that will confirm that the instrument
cluster circuitry, the gauges, the PCI data bus mes-
sage controlled indicator lamps, and the chime tone
generator are capable of operating as designed. Dur-
ing the actuator test the instrument cluster circuitry
will sound the chime tone generator, position each of
the gauge needles at various specified calibration
points, illuminate each of the segments in the Vacu-um-Fluorescent Display (VFD), and turn all of the
PCI data bus message-controlled indicators on and
off again.
Successful completion of the actuator test will con-
firm that the instrument cluster is operational. How-
ever, there may still be a problem with the PCI data
bus, the Powertrain Control Module (PCM), the Air-
bag Control Module (ACM), the Sentry Key Immobi-
lizer Module (SKIM), or the inputs to one of these
electronic control modules. Use a DRBIIItscan tool
to diagnose these components. Refer to the appropri-
ate diagnostic information.
(1) Begin the test with the ignition switch in the
Off position.
(2) Depress the odometer/trip odometer switch but-
ton.
(3) While still holding the odometer/trip odometer
switch button depressed, turn the ignition switch to
the On position, but do not start the engine.
(4) Release the odometer/trip odometer switch but-
ton.
(5) The instrument cluster will automatically
begin the actuator test sequence, as follows:
(a) The cluster will turn on, then off again each
of the PCI data bus message controlled indicators
to confirm the functionality of the indicator and
the cluster control circuitry:
(b) The cluster will sweep the needles for each of
the gauges to several calibration points in sequence
to confirm the functionality of the gauge and the
cluster control circuitry:
(c) The cluster will sequentially step the odome-
ter/trip odometer VFD display from all ones
( 111111 )through all nines (999999) to confirm the
functionality of all VFD segments and their control
circuitry, then display the software version number.
(d) The cluster will generate five (5) chime tones
to confirm the functionality of the chime tone gen-
erator and the chime control circuitry.
(6) The actuator test is now completed. The instru-
ment cluster will automatically exit the self-diagnos-
tic mode and return to normal operation at the
completion of the test, if the ignition switch is turned
to the Off position during the test, or if an engine
rpm message indicating that the engine is running is
received from the PCM over the PCI data bus during
the test.
(7) Go back to Step 1 to repeat the test, if
required.
8J - 8 INSTRUMENT CLUSTERKJ
INSTRUMENT CLUSTER (Continued)
(2) With the bulb holder fully seated against the
cluster electronic circuit board, turn the bulb holder
clockwise about sixty degrees to lock it into place.
(3) Reinstall the instrument cluster onto the
instrument panel. (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - INSTALLATION).
(4) Reconnect the battery negative cable.
CLUSTER LENS, HOOD, AND MASK
(1) Position the cluster lens, hood, and mask unit
over the face of the instrument cluster (Fig. 5). Be
certain that the odometer/trip odometer switch but-
ton is inserted through the proper clearance holes in
the mask and the lens.
(2) From the back of the instrument cluster, install
and tighten the six screws that secure the rear cover
and the lens, hood, and mask unit to the cluster
housing. Tighten the screws to 1 N´m (10 in. lbs.).
(3) Reinstall the instrument cluster onto the
instrument panel. (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - INSTALLATION).
(4) Reconnect the battery negative cable.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Position the instrument cluster to the instru-
ment panel.
(2) Reconnect the instrument panel wire harness
connector for the cluster to the cluster connector
receptacle.
(3) Position the instrument cluster into the instru-
ment panel.
(4) Install and tighten the four screws that secure
the instrument cluster to the instrument panel (Fig.
3). Tighten the screws to 2 N´m (17 in. lbs.).
(5) Reinstall the cluster bezel onto the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - INSTALLATION).
(6) Reconnect the battery negative cable.NOTE: Some of the indicators in this instrument
cluster are self configured or automatically config-
ured when the cluster is connected to the vehicle
electrical system. This feature allows those indica-
tors to be enabled for compatibility with certain
optional equipment. However, if an instrument clus-
ter was previously connected to another vehicle
with different equipment options than the current
vehicle, some of the automatically configured indi-
cator settings may have to be disabled using a
DRBIIITscan tool. Refer to the appropriate diagnos-
tic information.
ABS INDICATOR
DESCRIPTION
An Antilock Brake System (ABS) indicator is stan-
dard equipment on all instrument clusters. However,
the instrument cluster is programmed to automati-
cally enable this indicator only on vehicles equipped
with the optional antilock brake system. The ABS
indicator is located above the engine temperature
gauge and to the right of the speedometer in the
instrument cluster. The ABS indicator consists of a
stencil-like cutout of the International Control and
Display Symbol icon for ªFailure of Anti-lock Braking
Systemº in the opaque layer of the instrument clus-
ter overlay. The dark outer layer of the overlay pre-
vents the indicator from being clearly visible when it
is not illuminated. An amber Light Emitting Diode
(LED) behind the cutout in the opaque layer of the
overlay causes the icon to appear in amber through
the translucent outer layer of the overlay when it is
illuminated from behind by the LED, which is sol-
dered onto the instrument cluster electronic circuit
board. The ABS indicator is serviced as a unit with
the instrument cluster.
OPERATION
The ABS indicator gives an indication to the vehi-
cle operator when the ABS system is faulty or inop-
erative. This indicator is controlled by a transistor on
the instrument cluster circuit board based upon clus-
ter programming and electronic messages received by
the cluster from the Controller Antilock Brake (CAB)
over the Programmable Communications Interface
(PCI) data bus. The ABS indicator Light Emitting
Diode (LED) is completely controlled by the instru-
ment cluster logic circuit, and that logic will only
allow this indicator to operate when the instrument
cluster receives a battery current input on the fused
ignition switch output (run-start) circuit. Therefore,
the LED will always be off when the ignition switch
is in any position except On or Start. The LED only
KJINSTRUMENT CLUSTER 8J - 11
INSTRUMENT CLUSTER (Continued)
OPERATION
The cruise indicator gives an indication to the vehi-
cle operator when the speed control system is turned
On, regardless of whether the speed control is
engaged. This indicator is controlled by a transistor
on the instrument cluster electronic circuit board
based upon the cluster programming and electronic
messages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The cruise
indicator Light Emitting Diode (LED) is completely
controlled by the instrument cluster logic circuit, and
that logic will only allow this indicator to operate
when the instrument cluster receives a battery cur-
rent input on the fused ignition switch output (run-
start) circuit. Therefore, the LED will always be off
when the ignition switch is in any position except On
or Start. The LED only illuminates when it is pro-
vided a path to ground by the instrument cluster
transistor. The instrument cluster will turn on the
cruise indicator for the following reasons:
²Cruise Lamp-On Message- Each time the
cluster receives a cruise lamp-on message from the
PCM indicating the speed control system has been
turned On, the cruise indicator is illuminated. The
indicator remains illuminated until the cluster
receives a cruise lamp-off message from the PCM or
until the ignition switch is turned to the Off position,
whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the cruise indicator will be
turned on, then off again during the bulb check por-
tion of the test in order to confirm the functionality
of the LED and the cluster control circuitry.
The PCM continually monitors the speed control
switches to determine the proper outputs to the
speed control servo. The PCM then sends the proper
cruise indicator lamp-on and lamp-off messages to
the instrument cluster. For further diagnosis of the
cruise indicator or the instrument cluster circuitry
that controls the indicator, (Refer to 8 - ELECTRI-
CAL/INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the speed control
system, the PCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the cruise indicator, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
DOOR AJAR INDICATOR
DESCRIPTION
A door ajar indicator is standard equipment on all
instrument clusters. The door ajar indicator consists
of the word ªdoorº, which appears in place of the
odometer/trip odometer information in the Vacuum-Fluorescent Display (VFD) of the instrument cluster.
The VFD is part of the cluster electronic circuit
board, and is visible through a cutout located near
the lower edge of the speedometer dial face in the
instrument cluster. The dark outer layer of the over-
lay prevents the VFD from being clearly visible when
it is not illuminated. The word ªdoorº appears in the
same blue-green color and at the same lighting level
as the odometer/trip odometer information through
the translucent outer layer of the overlay when it is
illuminated by the instrument cluster electronic cir-
cuit board. The door ajar indicator is serviced as a
unit with the instrument cluster.
OPERATION
The door ajar indicator gives an indication to the
vehicle operator that one or more of the passenger
compartment doors may be open or not completely
latched. This indicator is controlled by the instru-
ment cluster electronic circuit board based upon clus-
ter programming and electronic messages received by
the cluster from the Body Control Module (BCM)
over the Programmable Communications Interface
(PCI) data bus. The door ajar indicator function of
the Vacuum Fluorescent Display (VFD) is completely
controlled by the instrument cluster logic circuit, and
that logic will only allow this indicator to operate
when the instrument cluster receives a battery cur-
rent input on the fused ignition switch output (run-
start) circuit. Therefore, the VFD door ajar indication
will always be off when the ignition switch is in any
position except On or Start. The instrument cluster
will turn on the door ajar indicator for the following
reasons:
²Door Ajar Lamp-On Message- Each time the
cluster receives a door ajar lamp-on message from
the BCM indicating that a door is open or not com-
pletely latched, the door ajar indicator will be illumi-
nated. If the vehicle is not moving when the door
ajar lamp-on message is received, the VFD will
repeatedly and sequentially cycle its indication in
two second intervals with the odometer/trip odometer
information, the door ajar warning, and any other
active warnings including: gate ajar, glass ajar, and
low washer fluid. If the vehicle is moving, or once the
cluster of a non-moving vehicle receives an electronic
vehicle speed message from the Powertrain Control
Module (PCM) indicating a speed greater than zero,
the warning sequence will consist of three complete
display cycles, then revert to only the odometer/trip
odometer display until the door ajar switch is cycled.
The door ajar indicator will also be extinguished
when the cluster receives a door ajar lamp-off mes-
sage from the BCM, or if the ignition switch is
turned to the Off position, whichever occurs first.
KJINSTRUMENT CLUSTER 8J - 17
CRUISE INDICATOR (Continued)
OPERATION
The fuel gauge gives an indication to the vehicle
operator of the level of fuel in the fuel tank. This
gauge is controlled by the instrument cluster circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
fuel gauge is an air core magnetic unit that receives
battery current on the instrument cluster electronic
circuit board through the fused ignition switch out-
put (run-start) circuit whenever the ignition switch is
in the On or Start positions. The cluster is pro-
grammed to move the gauge needle back to the low
end of the scale after the ignition switch is turned to
the Off position. The instrument cluster circuitry
controls the gauge needle position and provides the
following features:
²Percent Tank Full Message- Each time the
cluster receives a message from the PCM indicating
the percent tank full, the cluster moves the gauge
needle to the relative fuel level position on the gauge
scale. The PCM applies an algorithm to the input
from the fuel tank sender to dampen gauge needle
movement against the negative effect that fuel slosh-
ing within the fuel tank can have on accurate inputs
to the PCM.
²Less Than 12.5 Percent Tank Full Message-
Each time the cluster receives messages from the
PCM indicating the percent tank full is less than
12.5 (one-eighth), the gauge needle is moved to the
proper position on the gauge scale and the low fuel
indicator is illuminated. The low fuel indicator
remains illuminated until the cluster receives mes-
sages from the PCM indicating that the percent tank
full is greater than 12.5 (one-eighth), or until the
ignition switch is turned to the Off position, which-
ever occurs first.
²Less Than Empty Percent Tank Full Mes-
sage- Each time the cluster receives a message from
the PCM indicating the percent tank full is less than
empty, the gauge needle is moved to the far left (low)
end of the gauge scale and the low fuel indicator is
illuminated immediately. This message would indi-
cate that the fuel tank sender input to the PCM is a
short circuit.
²More Than Full Percent Tank Full Message
- Each time the cluster receives a message from the
PCM indicating the percent tank full is more than
full, the gauge needle is moved to the far left (low)
end of the gauge scale and the low fuel indicator is
illuminated immediately. This message would indi-
cate that the fuel tank sender input to the PCM is an
open circuit.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will beswept to the gauge calibration points on the gauge
scale in sequence in order to confirm the functional-
ity of the gauge and the cluster control circuitry.
The PCM continually monitors the fuel tank
sender input to determine the fuel level. The PCM
then applies an algorithm to the input and sends the
proper percent tank full messages to the instrument
cluster. For further diagnosis of the fuel gauge or the
instrument cluster circuitry that controls the gauge,
(Refer to 8 - ELECTRICAL/INSTRUMENT CLUS-
TER - DIAGNOSIS AND TESTING). For proper
diagnosis of the fuel tank sender, the PCM, the PCI
data bus, or the electronic message inputs to the
instrument cluster that control the fuel gauge, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
GATE AJAR INDICATOR
DESCRIPTION
A gate ajar indicator is standard equipment on all
instrument clusters. The gate ajar indicator consists
of the word ªgateº, which appears in place of the
odometer/trip odometer information in the Vacuum-
Fluorescent Display (VFD) of the instrument cluster.
The VFD is part of the cluster electronic circuit
board, and is visible through a cutout located near
the lower edge of the speedometer dial face in the
instrument cluster. The dark outer layer of the over-
lay prevents the VFD from being clearly visible when
it is not illuminated. The word ªgateº appears in the
same blue-green color and at the same lighting level
as the odometer/trip odometer information through
the translucent outer layer of the overlay when it is
illuminated by the instrument cluster electronic cir-
cuit board. The gate ajar indicator is serviced as a
unit with the instrument cluster.
OPERATION
The gate ajar indicator gives an indication to the
vehicle operator that the rear tailgate may be open
or not completely latched. This indicator is controlled
by the instrument cluster electronic circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Body Control
Module (BCM) over the Programmable Communica-
tions Interface (PCI) data bus. The gate ajar indica-
tor function of the Vacuum Fluorescent Display
(VFD) is completely controlled by the instrument
cluster logic circuit, and that logic will only allow
this indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the VFD
gate ajar indicator will always be off when the igni-
tion switch is in any position except On or Start. The
8J - 20 INSTRUMENT CLUSTERKJ
FUEL GAUGE (Continued)
instrument cluster will turn on the gate ajar indica-
tor for the following reasons:
²Gate Ajar Lamp-On Message- Each time the
cluster receives a gate ajar lamp-on message from
the BCM indicating that the rear tailgate is open or
not completely latched, the gate ajar indicator will be
illuminated. If the vehicle is not moving when the
gate ajar lamp-on message is received, the VFD will
repeatedly and sequentially cycle its indication in
two second intervals with the odometer/trip odometer
information, the gate ajar warning, and any other
active warnings including: door ajar, glass ajar, and
low washer fluid. If the vehicle is moving, or once the
cluster of a non-moving vehicle receives an electronic
vehicle speed message from the Powertrain Control
Module (PCM) indicating a speed greater than zero,
the warning sequence will consist of three complete
display cycles, then revert to only the odometer/trip
odometer display until the tailgate ajar switch is
cycled. The gate ajar indicator will also be extin-
guished when the cluster receives a gate ajar lamp-
off message from the BCM, or if the ignition switch is
turned to the Off position, whichever occurs first.
The BCM continually monitors the tailgate ajar
switch that is integral to the tailgate latch to deter-
mine the status of the rear tailgate. The BCM then
sends the proper gate ajar lamp-on and lamp-off mes-
sages to the instrument cluster. For further diagnosis
of the gate ajar indicator or the instrument cluster
circuitry that controls the indicator, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). For proper diagnosis of the tail-
gate ajar switch and circuit, the BCM, the PCI data
bus, or the electronic message inputs to the instru-
ment cluster that control the gate ajar indicator, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
GLASS AJAR INDICATOR
DESCRIPTION
A glass ajar indicator is standard equipment on all
instrument clusters. The glass ajar indicator consists
of the word ªglassº, which appears in place of the
odometer/trip odometer information in the Vacuum-
Fluorescent Display (VFD) of the instrument cluster.
The VFD is part of the cluster electronic circuit
board, and is visible through a cutout located near
the lower edge of the speedometer dial face in the
instrument cluster. The dark outer layer of the over-
lay prevents the VFD from being clearly visible when
it is not illuminated. The word ªglassº appears in the
same blue-green color and at the same lighting level
as the odometer/trip odometer information through
the translucent outer layer of the overlay when it isilluminated by the instrument cluster electronic cir-
cuit board. The glass ajar indicator is serviced as a
unit with the instrument cluster.
OPERATION
The glass ajar indicator gives an indication to the
vehicle operator that the rear flip-up glass may be
open or not completely latched. This indicator is con-
trolled by the instrument cluster electronic circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Body Control Module (BCM) over the Programmable
Communications Interface (PCI) data bus. The glass
ajar indicator function of the Vacuum Fluorescent
Display (VFD) is completely controlled by the instru-
ment cluster logic circuit, and that logic will only
allow this indicator to operate when the instrument
cluster receives a battery current input on the fused
ignition switch output (run-start) circuit. Therefore,
the VFD glass ajar indicator will always be off when
the ignition switch is in any position except On or
Start. The instrument cluster will turn on the glass
ajar indicator for the following reasons:
²Glass Ajar Lamp-On Message- Each time the
cluster receives a glass ajar lamp-on message from
the BCM indicating that the rear flip-up glass is
open or not completely latched, the glass ajar indica-
tor will be illuminated. If the vehicle is not moving
when the glass ajar lamp-on message is received, the
VFD will repeatedly and sequentially cycle its indica-
tion in two second intervals with the odometer/trip
odometer information, the glass ajar warning, and
any other active warnings including: door ajar, gate
ajar, and low washer fluid. If the vehicle is moving,
or once the cluster of a non-moving vehicle receives
an electronic vehicle speed message from the Power-
train Control Module (PCM) indicating a speed
greater than zero, the warning sequence will consist
of three complete display cycles, then revert to only
the odometer/trip odometer display until the glass
ajar switch is cycled. The glass ajar indicator will
also be extinguished when the cluster receives a
glass ajar lamp-off message from the BCM, or if the
ignition switch is turned to the Off position, which-
ever occurs first.
The BCM continually monitors the glass ajar
switch that is integral to the flip-up glass latch to
determine the status of the rear flip-up glass. The
BCM then sends the proper glass ajar lamp-on and
lamp-off messages to the instrument cluster. For fur-
ther diagnosis of the glass ajar indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the glass ajar switch and circuit,
the BCM, the PCI data bus, or the electronic mes-
KJINSTRUMENT CLUSTER 8J - 21
GATE AJAR INDICATOR (Continued)
dition. The PCM then sends the proper malfunction
indicator lamp-on or lamp-off messages to the instru-
ment cluster. For further diagnosis of the MIL or the
instrument cluster circuitry that controls the LED,
(Refer to 8 - ELECTRICAL/INSTRUMENT CLUS-
TER - DIAGNOSIS AND TESTING). If the instru-
ment cluster turns on the MIL after the bulb test, it
may indicate that a malfunction has occurred and
that the fuel and emissions system may require ser-
vice. For proper diagnosis of the fuel and emissions
systems, the PCM, the PCI data bus, or the elec-
tronic message inputs to the instrument cluster that
control the MIL, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
ODOMETER
DESCRIPTION
An odometer and trip odometer are standard
equipment in all instrument clusters. The odometer
and trip odometer information are displayed in a
common electronic, blue-green Vacuum Fluorescent
Display (VFD), which is located in the lower edge of
the speedometer dial face in the instrument cluster
and, when illuminated, is visible through a small
window cutout in the cluster overlay. However, the
odometer and trip odometer information are not dis-
played simultaneously. The trip odometer reset
switch on the instrument cluster electronic circuit
board toggles the display between odometer and trip
odometer modes by depressing the odometer/trip
odometer switch knob that extends through the lower
edge of the cluster lens, just right of the odometer
VFD. Both the odometer and trip odometer informa-
tion is stored in the instrument cluster memory.
All odometer and trip odometer distance informa-
tion is stored in the instrument cluster. This distance
information can be increased when the proper inputs
are provided to the instrument cluster, but the dis-
tance information cannot be decreased. The odometer
can display values up to 864,004 kilometers (536,870
miles). The odometer will not roll over, but will latch
at the maximum value. The trip odometer can dis-
play values up to 9999.9 kilometers (9999.9 miles)
before it rolls over to zero. The odometer display does
not have a decimal point and will not show values
less than a full unit (kilometer or mile), the trip
odometer display does have a decimal point and will
show tenths of a unit (kilometer or mile). When the
trip odometer is active, the word ªTRIPº will also
illuminate near the bottom of the VFD. The unit of
measure for the odometer and trip odometer display
is not shown in the VFD. If the instrument cluster
has a kilometers-per-hour primary speedometer
scale, the odometer/trip odometer registers kilome-ters; and if the cluster features a miles-per-hour pri-
mary speedometer scale, the odometer/trip odometer
registers miles. In this instrument cluster, the odom-
eter/trip odometer VFD is also used to display certain
warning messages and diagnostic information.
The odometer/trip odometer has a ªRental Carº
mode, which will illuminate the odometer informa-
tion in the VFD whenever the driver side front door
is opened with the ignition switch in the Off or
Accessory positions. During daylight hours (exterior
lamps Off) the VFD is illuminated at full brightness
for clear visibility. At night (exterior lamps are On)
the instrument cluster converts an electronic dim-
ming level message received from the Body Control
Module (BCM) over the Programmable Communica-
tions Interface (PCI) data bus to a digital dimming
level signal for controlling the lighting level of the
VFD. However, a ªParadeº mode position of the panel
lamps dimmer control ring on the multi-function
switch left control stalk allows the VFD to be illumi-
nated at full brightness if the exterior lamps are
turned On during daylight hours.
The VFD, the trip odometer switch, and the trip
odometer switch button are serviced as a unit with
the instrument cluster.
OPERATION
The odometer and trip odometer give an indication
to the vehicle operator of the distance the vehicle has
traveled. This gauge is controlled by the instrument
cluster electronic circuitry based upon cluster pro-
gramming and electronic messages received by the
cluster from the Powertrain Control Module (PCM)
over the Programmable Communications Interface
(PCI) data bus. The odometer and trip odometer
information is displayed by the instrument cluster
Vacuum Fluorescent Display (VFD). The VFD will
display the odometer information whenever the
driver side front door is opened with the ignition
switch in the Off or Accessory positions, and will dis-
play the last previously selected odometer or trip
odometer information when the ignition switch is in
the On or Start positions. The instrument cluster cir-
cuitry controls the VFD and provides the following
features:
²Odometer/Trip Odometer Display Toggling-
Actuating the trip odometer reset switch momen-
tarily with the VFD illuminated will toggle the dis-
play between the odometer and trip odometer
information. Each time the VFD is illuminated with
the ignition switch in the On or Start positions, the
display will automatically return to the last mode
previously selected (odometer or trip odometer).
²Trip Odometer Reset- When the trip odome-
ter reset switch is pressed and held for longer than
about two seconds with the ignitions switch in the
KJINSTRUMENT CLUSTER 8J - 25
MALFUNCTION INDICATOR LAMP (MIL) (Continued)
On or Start positions, the trip odometer will be reset
to 0.0 kilometers (miles). The VFD must be display-
ing the trip odometer information in order for the
trip odometer information to be reset.
²Warning Display- The odometer or trip odom-
eter information will be toggled at two second inter-
vals with a warning display when certain monitored
conditions are active. If multiple conditions are
active, the VFD will toggle each active warning and
the odometer/trip odometer information at two sec-
ond intervals. Once the vehicle is moving and a vehi-
cle speed input is received by the instrument cluster,
each active warning will be displayed for three two-
second intervals before the VFD reverts to displaying
only the selected odometer or trip odometer informa-
tion. The warnings and monitored conditions include:
²ªdoorº- A door is open or not fully latched.
²ªgateº- The tailgate is open or not fully
latched.
²ªglassº- The rear flip-up glass is open or not
fully latched.
²ªlowashº- The fluid level in the washer reser-
voir is low.
²ªno busº- The instrument cluster can detect no
PCI bus communication. This message is illuminated
solid when there is no PCI bus communication, and
will override the display of all other active warning
displays.
²Communication Error- If the cluster fails to
receive a distance message during normal operation,
it will hold and display the last data received until
the ignition switch is turned to the Off position. If
the cluster does not receive a distance message
within one second after the ignition switch is turned
to the On position, it will display the last distance
message stored in the cluster memory. If the cluster
is unable to display distance information due to an
error internal to the cluster, ªerrorº will be displayed
in the VFD.
²Actuator Test- Each time the cluster is put
through the actuator test, the VFD will step sequen-
tially through a display of ª111111 ºthrough ª999999º,
then display the cluster software version number to
confirm the functionality of the VFD and the cluster
control circuitry.
The PCM continually monitors the vehicle speed
pulse information received from the Body Control
Module (BCM), then sends the proper distance mes-
sages to the instrument cluster. For further diagnosis
of the odometer/trip odometer or the instrument clus-
ter circuitry that controls these functions, (Refer to 8
- ELECTRICAL/INSTRUMENT CLUSTER - DIAG-
NOSIS AND TESTING). For proper diagnosis of the
vehicle speed sensor, the BCM, the PCM, the PCI
data bus, or the electronic message inputs to the
instrument cluster that control the odometer/tripodometer, a DRBIIItscan tool is required. Refer to
the appropriate diagnostic information.
OVERDRIVE OFF INDICATOR
DESCRIPTION
An overdrive off indicator is standard equipment
on all instrument clusters, but is only functional on
vehicles equipped with the optional overdrive auto-
matic transmission. The overdrive off indicator is
located above the fuel gauge and to the left of the
tachometer in the instrument cluster. The overdrive
off indicator consists of a stencil-like cutout of the
text ªO/D OFFº in the opaque layer of the instrument
cluster overlay. The dark outer layer of the overlay
prevents the indicator from being clearly visible
when it is not illuminated. An amber Light Emitting
Diode (LED) behind the cutout in the opaque layer of
the overlay causes the ªO/D OFFº text to appear in
amber through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. When the exterior lighting is
turned On, the illumination intensity of the overdrive
off indicator is dimmable, which is adjusted using the
panel lamps dimmer control ring on the left control
stalk of the multi-function switch. The overdrive off
indicator is serviced as a unit with the instrument
cluster.
OPERATION
The overdrive off indicator gives an indication to
the vehicle operator when the Off position of the
overdrive off switch has been selected, disabling the
electronically controlled overdrive feature of the auto-
matic transmission. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon the cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
overdrive off indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the overdrive off indicator for the following
reasons:
²Overdrive Off Lamp-On Message- Each time
the cluster receives an overdrive off lamp-on message
8J - 26 INSTRUMENT CLUSTERKJ
ODOMETER (Continued)
The turn signal indicators are connected in parallel
with the other turn signal circuits. This arrangement
allows the turn signal indicators to remain func-
tional, regardless of the condition of the other cir-
cuits in the turn signal and hazard warning systems.
The combination flasher outputs of the hazard switch
to the instrument cluster turn signal indicator inputs
can be diagnosed using conventional diagnostic tools
and methods. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/HAZARD SWITCH -
DESCRIPTION) for more information on the combi-
nation flasher and hazard switch operation.
WAIT-TO-START INDICATOR
DESCRIPTION
A wait-to-start indicator is only found in the
instrument clusters of vehicles equipped with an
optional diesel engine. The wait-to-start indicator is
located above the fuel gauge and to the left of the
tachometer in the instrument cluster. The wait-to-
start indicator consists of a stencil-like cutout of the
International Control and Display Symbol icon for
ªDiesel Preheatº in the opaque layer of the instru-
ment cluster overlay. The dark outer layer of the
overlay prevents the indicator from being clearly vis-
ible when it is not illuminated. An amber Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in amber through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. The wait-to-start indicator is
serviced as a unit with the instrument cluster.
OPERATION
The wait-to-start indicator gives an indication to
the vehicle operator when the diesel engine glow
plugs are energized in their pre-heat operating mode.
This indicator is controlled by a transistor on the
instrument cluster electronic circuit board based
upon the cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The wait-to-
start indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster willturn on the wait-to-start indicator for the following
reasons:
²Wait-To-Start Lamp-On Message- Each time
the cluster receives a wait-to-start lamp-on message
from the PCM indicating the glow plugs are heating
and the driver must wait to start the engine, the
wait-to-start indicator will be illuminated. The indi-
cator remains illuminated until the cluster receives a
wait-to-start lamp-off message, or until the ignition
switch is turned to the Off position, whichever occurs
first.
²Actuator Test- Each time the cluster is put
through the actuator test, the wait-to-start indicator
will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The PCM continually monitors the ambient tem-
perature and the glow plug pre-heater circuits to
determine how long the glow plugs must be heated in
the pre-heat operating mode. The PCM then sends
the proper wait-to-start lamp-on and lamp-off mes-
sages to the instrument cluster. For further diagnosis
of the wait-to-start indicator or the instrument clus-
ter circuitry that controls the indicator, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). For proper diagnosis of the
glow plug pre-heater control circuits, the PCM, the
PCI data bus, or the electronic message inputs to the
instrument cluster that control the wait-to-start indi-
cator, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
WASHER FLUID INDICATOR
DESCRIPTION
A washer fluid indicator is standard equipment on
all instrument clusters. The washer fluid indicator
consists of the text ªlowashº, which appears in place
of the odometer/trip odometer information in the Vac-
uum-Fluorescent Display (VFD) of the instrument
cluster. The VFD is part of the cluster electronic cir-
cuit board, and is visible through a cutout located
near the lower edge of the speedometer dial face in
the instrument cluster. The dark outer layer of the
overlay prevents the VFD from being clearly visible
when it is not illuminated. The text message
ªlowashº appears in the same blue-green color and at
the same lighting level as the odometer/trip odometer
information through the translucent outer layer of
the overlay when it is illuminated by the instrument
cluster electronic circuit board. The washer fluid
indicator is serviced as a unit with the instrument
cluster.
KJINSTRUMENT CLUSTER 8J - 35
TURN SIGNAL INDICATOR (Continued)