ever occurs first. The overspeed warning feature is
only enabled on a BCM that has been programmed
with a Middle East Gulf Coast Country (GCC) coun-
try code.
²No Airbag Indicator Message Warning- The
EMIC chime tone generator will generate one, short,
ªbong-likeº chime tone and turn on the ªAirbagº indi-
cator when the ignition switch is in the On position,
and a PCI data bus ªAirbagº indicator on or off mes-
sage is not received from the ACM for six consecutive
seconds.
²No Antilock Brake Indicator Message Warn-
ing- The EMIC chime tone generator will generate
one, short, ªbong-likeº chime tone and turn on the
ªABSº indicator when the ignition switch is in the On
position, and a PCI data bus ªABSº indicator on or
off message is not received from the CAB for six con-
secutive seconds.
²No Fuel Level Message Warning- The EMIC
chime tone generator will generate one, short, ªbong-
likeº chime tone and turn on the ªLow Fuelº indica-
tor when the ignition switch is in the On position,
and a PCI data bus fuel level message is not received
from the PCM for twelve consecutive seconds.
²Remote Keyless Entry Transmitter Pro-
gramming- On vehicles so equipped, the EMIC
chime tone generator will generate a single ªbong-
likeº chime tone when an electronic message is
received over the PCI data bus from the BCM indi-
cating that a Remote Keyless Entry (RKE) transmit-
ter has been successfully programmed by the
customer into the RKE module memory.
²Sentry Key Immobilizer System Transpon-
der Programming- On vehicles so equipped, the
EMIC chime tone generator will generate a single
ªbong-likeº chime tone when an electronic message is
received over PCI data bus message from the Sentry
Key Immobilizer Module (SKIM) indicating that the
Sentry Key Immobilizer System (SKIS) has been
placed in the ªCustomer Learnº programming mode,
and again each time a new SKIS transponder has
been successfully programmed by the customer.
²Turn Signal Cancel Warning- The EMIC
chime tone generator will generate repetitive ªbong-
likeº chime tones at a slow rate when the vehicle is
driven for a distance of about 3.2 kilometers (about
two miles) with a turn signal indicator flashing. The
EMIC uses an electronic message received over the
PCI data bus from the PCM, and a hard wired input
from the turn signal switch circuitry of the multi-
function switch to determine when to sound the turn
signal cancel warning. The PCM uses internal pro-
gramming and distance pulse information received
over a hard wired vehicle speed pulse input from the
BCM to determine the proper vehicle speed messages
to send to the EMIC. The BCM uses an internallyprogrammed electronic pinion factor and a hard
wired input from the rear wheel speed sensor to cal-
culate the proper distance pulse information to send
to the PCM. The electronic pinion factor represents
the proper tire size and axle ratio information for the
vehicle. These chimes will continue to sound until
the turn signal is turned Off, until the hazard warn-
ing system is turned On, or until the ignition switch
is turned to the Off position, whichever occurs first.
²Water-In-Fuel Warning- On vehicles equipped
with a diesel engine, each time the ignition switch is
turned to the On position, the EMIC chime tone gen-
erator will generate a single ªbong-likeº chime tone
the first time an electronic message is received over
the PCI data bus from the PCM requesting ªWater-
in-Fuelº indicator illumination. The PCM uses inter-
nal programming and a hard wired input from the
water-in-fuel sensor to determine the proper water-
in-fuel messages to send to the EMIC. This warning
will only occur once during an ignition cycle.
The EMIC provides chime service for all available
features in the chime warning system. The EMIC
relies upon its internal programming and hard wired
inputs from the turn signal (multi-function) switch,
the washer fluid level switch, and the engine coolant
level sensor (diesel engine only) to provide chime ser-
vice for the turn signal cancel warning, the low
washer fluid warning, and the low coolant warning
respectively. The EMIC relies upon electronic mes-
sage inputs received from other electronic modules
over the PCI data bus network to provide chime ser-
vice for all of the remaining chime warning system
features. Upon receiving the proper inputs, the EMIC
activates the integral chime tone generator to pro-
vide the audible chime warning to the vehicle opera-
tor. The internal programming of the EMIC
determines the priority of each chime request input
that is received, as well as the rate and duration of
each chime tone that is to be generated. See the own-
er's manual in the vehicle glove box for more infor-
mation on the features provided by the chime
warning system.
The hard wired chime warning system inputs to
the EMIC, as well as other hard wired circuits for
this system may be diagnosed and tested using con-
ventional diagnostic tools and procedures. However,
conventional diagnostic methods may not prove con-
clusive in the diagnosis of the EMIC, the PCI data
bus network, or the electronic message inputs used
by the EMIC to provide chime warning system ser-
vice. The most reliable, efficient, and accurate means
to diagnose the EMIC, the PCI data bus network,
and the electronic message inputs for the chime
warning system requires the use of a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
KJCHIME/BUZZER 8B - 5
CHIME WARNING SYSTEM (Continued)
DIAGNOSIS AND TESTING - CHIME WARNING
SYSTEM
The hard wired chime warning system inputs to
the EMIC, as well as other hard wired circuits for
this system may be diagnosed and tested using con-
ventional diagnostic tools and procedures. However,
conventional diagnostic methods may not prove con-
clusive in the diagnosis of the EMIC, the PCI data
bus network, or the electronic message inputs used
by the EMIC to provide chime warning system ser-
vice. The most reliable, efficient, and accurate means
to diagnose the EMIC, the PCI data bus network,
and the electronic message inputs for the chime
warning system requires the use of a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
The hard wired chime warning system inputs to
the ElectroMechanical Instrument Cluster (EMIC),
as well as other hard wired circuits for this system
may be diagnosed and tested using conventional
diagnostic tools and procedures. However, conven-
tional diagnostic methods may not prove conclusive
in the diagnosis of the EMIC, the Programmable
Communications Interface (PCI) data bus network, or
the electronic message inputs used by the EMIC to
provide chime warning system service. The most reli-able, efficient, and accurate means to diagnose the
EMIC, the PCI data bus network, and the electronic
message inputs for the chime warning system
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
8B - 6 CHIME/BUZZERKJ
CHIME WARNING SYSTEM (Continued)
²Vacuum Fluorescent Display Synchroniza-
tion (CMTC, EMIC, Radio)
²Vehicle Theft Security System Status (PCM,
ITM) - premium only
Refer to the appropriate diagnostic information for
additional details.
DIAGNOSIS AND TESTING - BODY CONTROL
MODULE
The hard wired inputs to and outputs from the
Body Control Module (BCM), as well as other hard
wired circuits for this module may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. However, conventional diagnostic methods
may not prove conclusive in the diagnosis of the
BCM, the Programmable Communications Interface
(PCI) data bus network, or the electronic messages
received and transmitted by the BCM over the PCI
data bus. The most reliable, efficient, and accurate
means to diagnose the BCM and the PCI data bus
network inputs to and outputs from this module
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
NOTE: Before replacing a Body Control Module
(BCM), use a DRBIIITscan tool to retrieve the cur-
rent settings for the BCM programmable features
and the axle ratio/tire size (electronic pinion factor).
Refer to the appropriate diagnostic information.
These settings should be duplicated in the replace-
ment BCM using the DRBIIITscan tool before
returning the vehicle to service.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the Junction Block Module (JBM) from
the instrument panel end bracket on the driver side
of the vehicle. (Refer to 8 - ELECTRICAL/POWER
DISTRIBUTION/JUNCTION BLOCK - REMOVAL).
(3) Remove the four screws that secure the BCM
to the Junction Block (JB) (Fig. 3).
(4) Remove the BCM from the JB.
(5) If the vehicle is equipped with the optional
Remote Keyless Entry (RKE) system, remove the
RKE module from the receptacle on the BCM. (Refer
to 8 - ELECTRICAL/POWER LOCKS/REMOTE KEY-
LESS ENTRY MODULE - REMOVAL).
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
KJELECTRONIC CONTROL MODULES 8E - 7
BODY CONTROL MODULE (Continued)
indicator on and off. If the SKIS indicator flashes
upon ignition On or stays on solid after the bulb test,
it signifies a SKIS fault. If the SKIM detects a sys-
tem malfunction and/or the SKIS has become inoper-
ative, the SKIS indicator will stay on solid. If the
SKIM detects an invalid key or if a key transponder-
related fault exists, the SKIS indicator will flash. If
the vehicle is equipped with the Customer Learn
transponder programming feature, the SKIM will
also send messages to the EMIC to flash the SKIS
indicator and to generate a single audible chime tone
whenever the Customer Learn programming mode is
being utilized. (Refer to 8 - ELECTRICAL/VEHICLE
THEFT SECURITY - STANDARD PROCEDURE -
SENTRY KEY TRANSPONDER PROGRAMMING).
The SKIS performs a self-test each time the igni-
tion switch is turned to the On position, and will
store fault information in the form of Diagnostic
Trouble Codes (DTC's) in SKIM memory if a system
malfunction is detected. The SKIM can be diagnosed,
and any stored DTC's can be retrieved using a
DRBIIItscan tool. Refer to the appropriate diagnos-
tic information.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) If the vehicle is equipped with the optional tilt
steering column, move the tilt steering column to the
fully lowered position and leave the tilt release lever
in the released (down) position.
(3) From below the steering column, remove the
two screws that secure the lower shroud to the upper
shroud (Fig. 11).
(4) Using hand pressure, push gently inward on
both sides of the upper shroud near the parting line
between the upper and lower shrouds to release thesnap features that secure the two halves to each
other.
(5) Remove both the upper and lower shrouds from
the steering column.
(6) Disconnect the instrument panel wire harness
connector for the SKIM from the module connector
receptacle.
(7) The SKIM mounting bracket features a clip for-
mation that secures the SKIM to the right lower
flange of the steering column jacket. Pull downward
on the connector end of the SKIM mounting bracket
to release this clip from the steering column jacket.
(8) Rotate the SKIM and its mounting bracket
downwards and then to the side away from the steer-
ing column to slide the SKIM antenna ring from
around the ignition switch lock cylinder housing. Lift
the multi-function switch upward off of the upper
steering column housing far enough to remove the
SKIM antenna ring formation from between the igni-
tion key release button and the multi-function switch
housing.
(9) Remove the SKIM from the steering column.
Fig. 11 Sentry Key Immobilizer Module Remove/
Install
1 - UPPER SHROUD
2 - STEERING COLUMN
3 - WIRE HARNESS CONNECTOR
4 - SENTRY KEY IMMOBILIZER MODULE
5 - LOWER SHROUD
6 - SCREW (2)
7 - IGNITION LOCK CYLINDER HOUSING
KJELECTRONIC CONTROL MODULES 8E - 17
SENTRY KEY IMMOBILIZER MODULE (Continued)
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Position the Sentry Key Immobilizer Module
(SKIM) to the right side of the steering column (Fig.
11). Lift the multi-function switch upward off of the
upper steering column housing far enough to insert
the SKIM antenna ring formation between the igni-
tion key release button and the multi-function switch
housing.
(2) Slide the SKIM antenna ring around the igni-
tion switch lock cylinder housing, then rotate the
SKIM and its mounting bracket upwards and toward
the steering column.
(3) Align the SKIM mounting bracket clip forma-
tion with the right lower flange of the steering col-
umn jacket and, using hand pressure, push upward
firmly and evenly on the connector end of the SKIM
mounting bracket to engage this clip with the steer-
ing column jacket.
(4) Reconnect the instrument panel wire harness
connector for the SKIM to the module connector
receptacle.
(5) Position both the upper and lower shrouds onto
the steering column.
(6) Align the snap features on the lower shroud
with the receptacles on the upper shroud and apply
hand pressure to snap them together.
(7) From below the steering column, install and
tighten the two screws that secure the lower shroud
to the upper shroud. Tighten the screws to 2 N´m (18
in. lbs.).
(8) If the vehicle is equipped with the optional tilt
steering column, move the tilt steering column to the
fully raised position and secure it in place by moving
the tilt release lever back to the locked (up) position.
(9) Reconnect the battery negative cable.NOTE: If the SKIM has been replaced with a new
unit, the Sentry Key Immobilizer System (SKIS)
MUST be initialized before the vehicle can be oper-
ated. (Refer to 8 - ELECTRICAL/VEHICLE THEFT
SECURITY - STANDARD PROCEDURE - SKIS INI-
TIALIZATION).
TRANSMISSION CONTROL
MODULE
DESCRIPTION
The Transmission Control Module (TCM) is located
in the engine compartment on the right (passenger)
side and is mounted to the inner fender (Fig. 12).
OPERATION
The Transmission Control Module (TCM) is the
controlling unit for all electronic operations of the
transmission. The TCM receives information regard-
ing vehicle operation from both direct and indirect
inputs, and selects the operational mode of the trans-
mission. Direct inputs are hardwired to, and used
specifically by the TCM. Indirect inputs originate
from other components/modules, and are shared with
the TCM via the vehicle communication bus.
Some examples ofdirect inputsto the TCM are:
²Battery (B+) voltage
²Ignition ªONº voltage
²Transmission Control Relay (Switched B+)
²Throttle Position Sensor
²Crankshaft Position Sensor
²Transmission Range Sensor
²Pressure Switches
²Transmission Temperature Sensor
²Input Shaft Speed Sensor
Fig. 12 Transmission Control Module Location
1 - Transmission Control Module
8E - 18 ELECTRONIC CONTROL MODULESKJ
SENTRY KEY IMMOBILIZER MODULE (Continued)
Starting System Diagnosis
CONDITION POSSIBLE CAUSE CORRECTION
STARTER ENGAGES,
FAILS TO TURN
ENGINE.1. Battery discharged or
faulty.1. Refer to Battery. Charge or replace battery if required.
2. Starting circuit wiring
faulty.2. Refer to 8, Wiring Diagrams. Test and repair starter
feed and/or control circuits if required.
3. Starter motor faulty. 3. If all other starting system components and circuits test
OK, replace starter motor assembly.
4. Engine seized. 4. Refer to Engine Diagnosis in the Diagnosis and Testing
section of 9, Engine.
STARTER ENGAGES,
SPINS OUT BEFORE
ENGINE STARTS.1. Starter ring gear faulty. 1. Refer to Starter Motor Removal and Installation.
Remove starter motor to inspect starter ring gear.
Replace starter ring gear if required.
2. Starter motor faulty. 2. If all other starting system components and circuits test
OK, replace starter motor assembly.
STARTER DOES NOT
DISENGAGE.1. Starter motor
improperly installed.1. Refer to Starter Motor Removal and Installation.
Tighten starter mounting hardware to correct torque
specifications.
2. Starter relay faulty. 2. Refer to Starter Relay Diagnosis and Testing. Replace
starter relay if required.
3. Ignition switch faulty. 3. Refer to Ignition Switch and Key Lock Cylinder.
Replace ignition switch if required.
4. Starter motor faulty. 4. If all other starting system components and circuits test
OK, replace starter motor.
INSPECTION
For complete starter wiring circuit diagrams, refer
to 8, Wiring Diagrams. Before removing any unit
from starting system for repair or diagnosis, perform
the following inspections:
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO 8, PASSIVE RESTRAINT SYS-
TEMS, BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT AND POSSIBLE PERSONAL INJURY.
²Battery- Visually inspect battery for indica-
tions of physical damage and loose or corroded cable
connections. Determine state-of-charge and cranking
capacity of battery. Charge or replace battery if
required. Refer toBatteryin 8, Battery.Note: If
equipped with diesel engine, a dual battery sys-
tem may be used, and both batteries must be
inspected.
²Ignition Switch- Visually inspect ignition
switch for indications of physical damage and loose
or corroded wire harness connections. Refer toIgni-
tion Switch and Key Lock Cylinder.²Clutch Pedal Position Switch- If equipped
with manual transmission, visually inspect clutch
pedal position switch for indications of physical dam-
age and loose or corroded wire harness connections.
Refer toClutch Pedal Position Switchin 6,
Clutch.
²Park/Neutral Position Switch- If equipped
with automatic transmission, visually inspect park/
neutral position switch for indications of physical
damage and loose or corroded wire harness connec-
tions. Refer toPark/Neutral Position Switchin
21, Transmission.
²Starter Relay- Visually inspect starter relay
for indications of physical damage and loose or cor-
roded wire harness connections.
²Starter Motor- Visually inspect starter motor
for indications of physical damage and loose or cor-
roded wire harness connections.
²Starter Solenoid- Visually inspect starter sole-
noid for indications of physical damage and loose or
corroded wire harness connections.
²Wiring- Visually inspect wire harnesses for
damage. Repair or replace any faulty wiring, as
required. Refer to 8, Wiring Diagrams.
8F - 34 STARTING SYSTEMKJ
STARTING SYSTEM (Continued)
equipped models use dual batteries. If equipped
with dual battery system, this procedure must
be performed on driver side battery only.
(6) If equipped with dual battery system (certain
diesel equipped models), connect positive lead of volt-
meter to positive battery cable clamp on battery
located on left side of vehicle. Connect negative lead
of voltmeter to positive battery terminal post on bat-
tery located on right side of vehicle. Rotate and hold
ignition switch in Start position. Observe voltmeter.
If reading is above 0.2 volt, clean and tighten battery
cables at both batteries. Repeat test. If reading is
still above 0.2 volt, replace faulty positive battery
cable.If resistance tests detect no feed circuit problems,
refer toStarter Motorin the Diagnosis and Testing.
CONTROL CIRCUIT TESTING
The starter control circuit components should be
tested in the order in which they are listed, as fol-
lows:
²Starter Relay- Refer toStarter RelayDiag-
nosis and Testing.
²Starter Solenoid- Refer toStarter Motor
Diagnosis and Testing.
²Ignition Switch- Refer toIgnition Switch
and Key Lock Cylinder
²Clutch Pedal Position Switch- If equipped
with manual transmission, refer toClutch Pedal
Position Switchin 6, Clutch.
²Park/Neutral Position Switch- If equipped
with automatic transmission, refer toPark/Neutral
Position Switchin 21, Transmission.
²Wire harnesses and connections- Refer to 8,
Wiring Diagrams.
INSPECTION - STARTING SYSTEM
The following starting system components should
be carefully inspected whenever any starting system
problem is encountered.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR AIRBAG SYSTEM
CAPACITOR TO DISCHARGE BEFORE PERFORM-
ING FURTHER DIAGNOSIS OR SERVICE. THIS IS
THE ONLY SURE WAY TO DISABLE AIRBAG SYS-
TEM. FAILURE TO TAKE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT AND POSSIBLE PERSONAL INJURY.
Battery
²Visually inspect battery for indications of physi-
cal damage and loose or corroded cable connections.
Determine state-of-charge and cranking capacity of
battery. Charge or replace battery, if required. Refer
toBatteryfor battery cleaning and inspection proce-
dures.
Ignition Switch
²Visually inspect ignition switch for indications of
physical damage and loose or corroded wire harness
connections. Clean corroded connections as required.
Refer toWiring Diagrams. Refer toIgnition
Switch and Key Lock Cylinderfor ignition switch
service procedures.
Fig. 5 Test Ground Circuit Resistance - Typical
1 - VOLTMETER
2 - BATTERY
3 - ENGINE GROUND
Fig. 6 Test Starter Ground - Typical
1 - STARTER MOTOR
2 - BATTERY
3 - VOLTMETER
KJSTARTING SYSTEM 8F - 37
STARTING SYSTEM (Continued)
(4) Connect the negative lead of the voltmeter to
the right side bus bar and touch each grid line at its
midpoint with the positive lead (Fig. 3). A reading of
approximately six volts indicates a line is good. A
reading of zero volts indicates a break in the grid
line between the midpoint of the grid line and the
left side bus bar. A reading of ten to fourteen volts
indicates a break between the midpoint of the grid
line and the right side bus bar. Move the positive
lead on the grid line towards the break and the volt-
age reading will change as soon as the break is
crossed.
REAR WINDOW DEFOGGER
RELAY
DESCRIPTION
The rear window defogger relay is a International
Standards Organization (ISO)-type relay. The rear
window defogger relay is a electromechanical device
that switches fused battery current to the rear glass
and outside mirror heating grids, and the indicator
lamp of the defogger switch, when the HVAC control
head rear window defogger timer and logic circuitrygrounds the relay coil. (Refer to 8 - ELECTRICAL/
HEATED GLASS/REAR WINDOW DEFOGGER
RELAY - DIAGNOSIS AND TESTING)
The rear window defogger relay is located in the
junction block, on the left side of the instrument
panel inboard to the center of the vehicle (just to the
left and above the brake pedal or behind the knee
blocker). The rear window defogger relay cannot be
repaired and, if faulty or damaged, it must be
replaced.
OPERATION
The ISO relay consists of an electromagnetic coil, a
resistor or diode, and three (two fixed and one mov-
able) electrical contacts. The movable (common feed)
relay contact is held against one of the fixed contacts
(normally closed) by spring pressure. When the elec-
tromagnetic coil is energized, it draws the movable
contact away from the normally closed fixed contact,
and holds it against the other (normally open) fixed
contact.
When the electromagnetic coil is de-energized,
spring pressure returns the movable contact to the
normally closed position. The resistor is connected in
parallel with the electromagnetic coil in the relay,
and helps to dissipate voltage spikes that are pro-
duced when the coil is de-energized.
DIAGNOSIS AND TESTING - REAR WINDOW
DEFOGGER RELAY
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
RELAY TEST
The defogger relay (Fig. 4) is located in the junc-
tion block, on the left side of the instrument panel
inboard to the center of the vehicle (just to the right
and above the brake pedal or behind the knee
blocker). Remove the defogger relay from the junction
block to perform the following tests:
(1) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
Fig. 3 REAR WINDOW DEFOGGER
1 - DEFOGGER BACKGLASS
2 - HEATED GLASS CONNECTOR9A9
3 - HINDGE MOUNTING SCREWS (2)
4 - HINDGE (LEFT SIDE)
5 - HINDGE MOUNTING SCREWS (2)
6 - HINDGE (RIGHT SIDE)
7 - HEATED GLASS CONNECTOR9B9
8 - BACKGLASS DEFOGGER GRID
8G - 6 WINDOW DEFOGGERKJ
REAR WINDOW DEFOGGER GRID (Continued)