
8W-70 SPLICE INFORMATION
Component Page
S101...............................8Wa-10-23
S104................................8Wa-30-6
S106............................8Wa-70-2, 4, 6
S107...............................8Wa-30-33
S108................................8Wa-12-9
S108................................8Wa-41-2
S109................................8Wa-15-3
S110................................8Wa-15-4
S111................................8Wa-15-3
S112 ..............................8Wa-18-3, 4
S113...............................8Wa-12-28
S114 ..............................8Wa-30-4, 5
S115...............................8Wa-10-22
S118................................8Wa-45-5
S121...............................8Wa-10-19
S122...............................8Wa-12-25
S123...............................8Wa-12-19
S124...............................8Wa-10-25
S125...............................8Wa-10-24
S130................................8Wa-15-3
S131................................8Wa-15-4
S140................................8Wa-15-5
S141...............................8Wa-12-13
S142..............................8Wa-52-6, 7
S143................................8Wa-15-5
S144............................8Wa-12-21, 22
S145..............................8Wa-52-4, 5
S146...............................8Wa-12-13
S147................................8Wa-50-4
S148................................8Wa-50-5
S149..............................8Wa-50-4, 5
S151..........................8Wa-10-19, 21, 22
S152...............................8Wa-10-21
S153............................8Wa-70-2, 4, 6
S154............................8Wa-70-3, 4, 6
S155................................8Wa-70-3
S156..........................8Wa-30-11, 12, 28
S157................................8Wa-70-5
S158...............................8Wa-30-22
S159...............................8Wa-30-10
S160...............................8Wa-12-19
S161...............................8Wa-10-20
S163................................8Wa-31-9
S164...............................8Wa-10-17
S165................................8Wa-21-2
S167................................8Wa-15-2
S168................................8Wa-15-6
S169................................8Wa-15-6
S170...............................8Wa-10-19
S175...............................8Wa-30-36
S177................................8Wa-15-7
S177...............................8Wa-30-27
S178...............................8Wa-10-20
S180................................8Wa-15-2
S181...............................8Wa-30-31
S184...............................8Wa-10-28
S200................................8Wa-15-8
S201..............................8Wa-18-2, 4
S204...............................8Wa-12-28
S205............................8Wa-70-2, 4, 6
S206................................8Wa-53-2
S207................................8Wa-45-5
S208................................8Wa-45-6
S210...............................8Wa-10-27
S212..............................8Wa-52-4, 5
S213..............................8Wa-52-6, 7
S214................................8Wa-15-8
S215...............................8Wa-30-32
S215................................8Wa-31-5
S216............................8Wa-12-14, 15Component Page
S217................................8Wa-53-3
S218................................8Wa-53-3
S219............................8Wa-10-13, 25
S220...............................8Wa-10-24
S221................................8Wa-33-4
S222................................8Wa-33-4
S223................................8Wa-47-9
S224................................8Wa-47-9
S300..........................8Wa-12-13, 14, 15
S301...............................8Wa-12-30
S302...............................8Wa-12-16
S303...............................8Wa-12-29
S304...............................8Wa-15-15
S306...............................8Wa-15-15
S308............................8Wa-12-23, 24
S310................................8Wa-31-4
S312..........................8Wa-12-13, 14, 15
S313...............................8Wa-15-13
S314..............................8Wa-52-4, 5
S318...............................8Wa-12-26
S318................................8Wa-63-4
S319................................8Wa-15-7
S322...............................8Wa-12-12
S323...............................8Wa-12-12
S324................................8Wa-47-7
S325................................8Wa-45-9
S325..............................8Wa-61-3, 7
S326...............................8Wa-15-10
S327................................8Wa-63-4
S328...............................8Wa-12-17
S329...............................8Wa-15-10
S331................................8Wa-15-9
S332...............................8Wa-15-10
S333...............................8Wa-15-11
S334...............................8Wa-15-12
S336................................8Wa-18-2
S338............................8Wa-12-23, 24
S340................................8Wa-47-3
S341................................8Wa-47-3
S342................................8Wa-47-3
S344................................8Wa-47-3
S346................................8Wa-52-6
S347................................8Wa-51-4
S348...............................8Wa-12-16
S349...............................8Wa-12-13
S350...............................8Wa-12-10
S351...............................8Wa-15-14
S352...............................8Wa-12-28
S352................................8Wa-48-2
S356...............................8Wa-15-14
S360...............................8Wa-15-11
S361..............................8Wa-62-3, 5
S362...............................8Wa-12-33
S363................................8Wa-47-3
S364................................8Wa-47-3
S370...............................8Wa-15-12
S371...............................8Wa-12-33
S372................................8Wa-47-3
S373................................8Wa-47-3
S377................................8Wa-62-5
S378................................8Wa-62-5
S380...............................8Wa-15-14
S381................................8Wa-61-5
S382................................8Wa-53-3
S390...............................8Wa-12-30
S391...............................8Wa-12-34
S392...............................8Wa-12-31
S393................................8Wa-18-2
S394...............................8Wa-15-14
KJ8W-70 SPLICE INFORMATION8Wa-70-1

8W-80 CONNECTOR PIN-OUTS
Component Page
A/C Compressor Clutch................8Wa-80-5
A/C High Pressure Switch (Diesel)...... 8Wa-80-5
A/C Low Pressure Switch............. 8Wa-80-5
A/C Pressure Transducer (Gas)......... 8Wa-80-5
A/C-Heater Control C1............... 8Wa-80-5
A/C-Heater Control C2............... 8Wa-80-6
Accelerator Pedal Position Sensor
(Diesel)......................... 8Wa-80-6
Airbag Control Module C1 (ORC C1).... 8Wa-80-6
Airbag Control Module C2 (ORC C2).... 8Wa-80-7
Ambient Temperature Sensor.......... 8Wa-80-7
Antenna (Except Built-Up-Export)...... 8Wa-80-7
Antenna Module C1 (Built-Up-Export) . . . 8Wa-80-8
Antenna Module C2 (Built-Up-Export) . . . 8Wa-80-8
Ash Receiver Lamp.................. 8Wa-80-8
Back-Up Lamp Switch (M/T)........... 8Wa-80-8
Battery Temperature Sensor........... 8Wa-80-8
Blend Door Actuator................. 8Wa-80-9
Blower Motor...................... 8Wa-80-9
Blower Motor Resistor Block........... 8Wa-80-9
Body Control Module C1.............. 8Wa-80-9
Body Control Module C2............. 8Wa-80-10
Body Control Module C3 (Premium).... 8Wa-80-10
Boost Pressure Sensor (Diesel)........ 8Wa-80-11
Brake Lamp Switch................. 8Wa-80-11
Brake Pressure Switch (ABS)......... 8Wa-80-11
C100 (RHD)....................... 8Wa-80-11
C100 (LHD)....................... 8Wa-80-13
C100 (LHD)....................... 8Wa-80-14
C100 (RHD)....................... 8Wa-80-16
C101 (2.4L)....................... 8Wa-80-17
C101 (2.4L)....................... 8Wa-80-18
C102 (RHD)....................... 8Wa-80-18
C102 (RHD)....................... 8Wa-80-18
C103 (Gas)....................... 8Wa-80-19
C103 (Gas)....................... 8Wa-80-19
C104 (Diesel)...................... 8Wa-80-19
C104 (Diesel)...................... 8Wa-80-20
C104 (Gas)....................... 8Wa-80-20
C104 (Gas)....................... 8Wa-80-20
C105 (Diesel)...................... 8Wa-80-21
C105 (Diesel)...................... 8Wa-80-21
C105 (Gas)....................... 8Wa-80-22
C105 (Gas)....................... 8Wa-80-22
C106............................ 8Wa-80-22
C106............................ 8Wa-80-23
C107............................ 8Wa-80-23
C107............................ 8Wa-80-23
C108 (Gas)....................... 8Wa-80-24
C108 (Gas)....................... 8Wa-80-24
C110 (2.4L)....................... 8Wa-80-24
C110 (2.4L)....................... 8Wa-80-25Component Page
C111 (Diesel)...................... 8Wa-80-25
C111 (Diesel)...................... 8Wa-80-25
C112 (Gas)........................ 8Wa-80-26
C112 (Gas)........................ 8Wa-80-26
C113 (Diesel)...................... 8Wa-80-26
C113 (Diesel)...................... 8Wa-80-26
C114 (Diesel)...................... 8Wa-80-27
C114 (Diesel)...................... 8Wa-80-27
C201............................ 8Wa-80-27
C201............................ 8Wa-80-28
C202............................ 8Wa-80-29
C202............................ 8Wa-80-29
C300 (LHD)....................... 8Wa-80-29
C300 (LHD)....................... 8Wa-80-30
C300 (RHD)....................... 8Wa-80-30
C300 (RHD)....................... 8Wa-80-31
C301 (LHD)....................... 8Wa-80-31
C301 (LHD)....................... 8Wa-80-32
C301 (RHD)....................... 8Wa-80-32
C301 (RHD)....................... 8Wa-80-33
C302 (LHD)....................... 8Wa-80-33
C302 (LHD)....................... 8Wa-80-34
C302 (RHD)....................... 8Wa-80-34
C302 (RHD)....................... 8Wa-80-35
C303 (LHD)....................... 8Wa-80-35
C303 (LHD)....................... 8Wa-80-36
C303 (RHD)....................... 8Wa-80-36
C303 (RHD)....................... 8Wa-80-37
C304............................ 8Wa-80-37
C304............................ 8Wa-80-37
C305............................ 8Wa-80-38
C305............................ 8Wa-80-38
C306............................ 8Wa-80-39
C306............................ 8Wa-80-40
C307............................ 8Wa-80-40
C307............................ 8Wa-80-41
C308............................ 8Wa-80-41
C308............................ 8Wa-80-41
C309............................ 8Wa-80-42
C309............................ 8Wa-80-42
C310............................ 8Wa-80-43
C310............................ 8Wa-80-43
C311 ............................ 8Wa-80-43
C311 ............................ 8Wa-80-44
C312 (Highline).................... 8Wa-80-44
C312 (Highline).................... 8Wa-80-44
C313............................ 8Wa-80-44
C313............................ 8Wa-80-45
C314 (Highline).................... 8Wa-80-45
C314 (Highline).................... 8Wa-80-45
C315 (Midline/Highline)............. 8Wa-80-46
C315 (Midline/Highline)............. 8Wa-80-46
KJ8W-80 CONNECTOR PIN-OUTS8Wa-80-1

Component Page
C316 (Built-Up-Export).............. 8Wa-80-46
C316 (Built-Up-Export).............. 8Wa-80-46
C317 (Except Built-Up-Export)........ 8Wa-80-47
C317 (Except Built-Up-Export)........ 8Wa-80-47
Cabin Heater (Diesel)............... 8Wa-80-47
Camshaft Position Sensor (2.4L)....... 8Wa-80-47
Camshaft Position Sensor (3.7L)....... 8Wa-80-47
Camshaft Position Sensor (Diesel)...... 8Wa-80-48
Capacitor......................... 8Wa-80-48
Cargo Lamp (Except Base)........... 8Wa-80-48
CD Changer...................... 8Wa-80-48
Center High Mounted Stop Lamp...... 8Wa-80-49
Cigar Lighter..................... 8Wa-80-49
Clockspring C1.................... 8Wa-80-49
Clockspring C2.................... 8Wa-80-49
Clockspring C3.................... 8Wa-80-49
Clutch Interlock Switch (M/T)......... 8Wa-80-50
Coil On Plug No. 1 (3.7L)............ 8Wa-80-50
Coil On Plug No. 2 (3.7L)............ 8Wa-80-50
Coil On Plug No. 3 (3.7L)............ 8Wa-80-50
Coil On Plug No. 4 (3.7L)............ 8Wa-80-50
Coil On Plug No. 5 (3.7L)............ 8Wa-80-51
Coil On Plug No. 6 (3.7L)............ 8Wa-80-51
Coil Rail (2.4L).................... 8Wa-80-51
Compass Mini-Trip Computer
(Premium)...................... 8Wa-80-51
Controller Antilock Brake............ 8Wa-80-52
Crankshaft Position Sensor (2.4L)...... 8Wa-80-52
Crankshaft Position Sensor (3.7L)...... 8Wa-80-52
Crankshaft Position Sensor (Diesel).... 8Wa-80-53
Data Link Connector................ 8Wa-80-53
Diagnostic Junction Port............. 8Wa-80-53
Dome Lamp (Base)................. 8Wa-80-54
Driver Airbag Squib 1............... 8Wa-80-54
Driver Airbag Squib 2............... 8Wa-80-54
Driver Seat Belt Switch............. 8Wa-80-54
Driver Seat Belt Tensioner........... 8Wa-80-54
EGR Solenoid (Diesel)............... 8Wa-80-55
Engine Control Module C1........... 8Wa-80-55
Engine Control Module C2........... 8Wa-80-56
Engine Coolant Level Sensor (Diesel) . . . 8Wa-80-57
Engine Coolant Temp Sensor (Diesel) . . . 8Wa-80-57
Engine Coolant Temperature
Sensor (Gas).................... 8Wa-80-58
Engine Oil Pressure Sensor........... 8Wa-80-58
Evap/Purge Solenoid................ 8Wa-80-58
Flip-Up Glass Release Motor.......... 8Wa-80-58
Flip-Up Glass Release Switch......... 8Wa-80-58
Front Wiper Motor................. 8Wa-80-59
Fuel Heater (Diesel)................ 8Wa-80-59
Fuel Injector No. 1 (Diesel)........... 8Wa-80-59
Fuel Injector No. 1 (Gas)............. 8Wa-80-59
Fuel Injector No. 2 (Diesel)........... 8Wa-80-59
Fuel Injector No. 2 (Gas)............. 8Wa-80-60Component Page
Fuel Injector No. 3 (Diesel)........... 8Wa-80-60
Fuel Injector No. 3 (Gas)............. 8Wa-80-60
Fuel Injector No. 4 (Diesel)........... 8Wa-80-60
Fuel Injector No. 4 (Gas)............. 8Wa-80-60
Fuel Injector No. 5 (3.7L)............ 8Wa-80-61
Fuel Injector No. 6 (3.7L)............ 8Wa-80-61
Fuel Pressure Sensor (Diesel)......... 8Wa-80-61
Fuel Pressure Solenoid (Diesel)........ 8Wa-80-61
Fuel Pump Module................. 8Wa-80-61
G202............................ 8Wa-80-61
Generator........................ 8Wa-80-62
Glow Plug Assembly (Diesel).......... 8Wa-80-62
Hazard Switch/Combination Flasher.... 8Wa-80-62
Headlamp Leveling Switch
(Built-Up-Export)................ 8Wa-80-63
Heated Seat Module (Highline)........ 8Wa-80-63
High Note Horn.................... 8Wa-80-63
Hood Ajar Switch (Except Base)....... 8Wa-80-63
Idle Air Control Motor............... 8Wa-80-64
Ignition Switch.................... 8Wa-80-64
Input Speed Sensor (3.7L)............ 8Wa-80-64
Instrument Cluster................. 8Wa-80-64
Intake Air Temperature Sensor (Gas) . . . 8Wa-80-65
Intrusion Sensor (Built-Up-Export)..... 8Wa-80-65
Junction Block Body Control Module-JB . 8Wa-80-65
Junction Block C1.................. 8Wa-80-66
Junction Block C2.................. 8Wa-80-67
Junction Block C3.................. 8Wa-80-68
Knock Sensor (3.7L)................ 8Wa-80-69
Leak Detection Pump............... 8Wa-80-69
Left Courtesy Lamp................ 8Wa-80-69
Left Curtain Airbag................. 8Wa-80-69
Left Cylinder Lock Switch (Except Base) . 8Wa-80-69
Left Door Lock Switch (Except Base) . . . 8Wa-80-70
Left Fog Lamp..................... 8Wa-80-70
Left Front Door Ajar Switch (Base)..... 8Wa-80-70
Left Front Door Lock Motor/Ajar Switch
(Except Base)................... 8Wa-80-70
Left Front Door Speaker (Base)........ 8Wa-80-70
Left Front Door Speaker (Premium).... 8Wa-80-71
Left Front Impact Sensor............ 8Wa-80-71
Left Front Park/Turn Signal Lamp..... 8Wa-80-71
Left Front Power Window Motor
(Midline/Highline)................ 8Wa-80-71
Left Front Wheel Speed Sensor (ABS) . . . 8Wa-80-72
Left Headlamp (Built-Up-Export)...... 8Wa-80-72
Left Headlamp (Except Built-Up-Export) . 8Wa-80-72
Left Heated Seat Assembly (Highline) . . . 8Wa-80-72
Left Heated Seat Switch (Highline)..... 8Wa-80-72
Left Instrument Panel Speaker........ 8Wa-80-73
Left Leveling Motor (Built-Up-Export) . . 8Wa-80-73
Left Position Lamp (Built-Up-Export) . . . 8Wa-80-73
Left Power Mirror (Except Base)....... 8Wa-80-73
8Wa - 80 - 2 8W-80 CONNECTOR PIN-OUTSKJ

Component Page
Left Power Seat Motors
(Midline/Highline)................ 8Wa-80-74
Left Power Seat Switch
(Midline/Highline)................ 8Wa-80-74
Left Rear Door Ajar Switch (Base)..... 8Wa-80-74
Left Rear Door Lock Motor/Ajar Switch
(Except Base)................... 8Wa-80-74
Left Rear Door Speaker.............. 8Wa-80-75
Left Rear Power Window Motor
(Midline/Highline)................ 8Wa-80-75
Left Remote Radio Switch (Premium) . . . 8Wa-80-75
Left Side Impact Airbag Control
Module (LSIACM)................ 8Wa-80-75
Left Side Marker Lamp (Except
Built-Up-Export)................. 8Wa-80-76
Left Side Repeater Lamp
(Built-Up-Export)................ 8Wa-80-76
Left Speed Control Switch (Except Base) . 8Wa-80-76
Left Tail/Stop Lamp................ 8Wa-80-76
Left Visor/Vanity Lamp (Except Base) . . . 8Wa-80-76
License Lamp (Built-Up-Export)....... 8Wa-80-77
License Lamp (Except Built-Up-Export) . 8Wa-80-77
Line Pressure Sensor (3.7L).......... 8Wa-80-77
Low Note Horn.................... 8Wa-80-77
Manifold ABSolute Pressure Sensor.... 8Wa-80-77
Multi-Function Switch C1............ 8Wa-80-78
Multi-Function Switch C2............ 8Wa-80-78
Output Speed Sensor (3.7L).......... 8Wa-80-78
Overhead Map/Reading Lamp
(Except Base)................... 8Wa-80-78
Oxygen Sensor 1/1 Upstream......... 8Wa-80-79
Oxygen Sensor 1/2 Downstream....... 8Wa-80-79
Oxygen Sensor 2/1 Upstream (3.7L).... 8Wa-80-79
Oxygen Sensor 2/2 Downstream (3.7L) . . 8Wa-80-79
Passenger Airbag................... 8Wa-80-79
Passenger Seat Belt Switch........... 8Wa-80-80
Power Mirror Switch (Except Base)..... 8Wa-80-80
Power Outlet...................... 8Wa-80-80
Power Steering Pressure Switch....... 8Wa-80-80
Power Window Master Switch
(Midline/Highline)................ 8Wa-80-81
Powertrain Control Module-C1 (2.4L) . . . 8Wa-80-81
Powertrain Control Module-C1 (3.7L) . . . 8Wa-80-82
Powertrain Control Module-C2 (Gas) . . . 8Wa-80-82
Powertrain Control Module-C3 (Gas) . . . 8Wa-80-83
Radiator Fan Motor................. 8Wa-80-84
Radiator Fan Relay................. 8Wa-80-84
Radio C1......................... 8Wa-80-84
Radio C2......................... 8Wa-80-85
Radio C3......................... 8Wa-80-85
Radio Choke (Premium)............. 8Wa-80-85
Rear Power Outlet.................. 8Wa-80-85
Rear Power Window Switch
(Midline/Highline)................ 8Wa-80-86
Rear Wheel Speed Sensor............ 8Wa-80-86Component Page
Rear Wiper Motor.................. 8Wa-80-86
Red Brake Warning Indicator Switch . . . 8Wa-80-86
Remote Keyless Entry Module
(Except Base)................... 8Wa-80-86
Right Courtesy Lamp............... 8Wa-80-87
Right Curtain Airbag................ 8Wa-80-87
Right Cylinder Lock Switch
(Except Base)................... 8Wa-80-87
Right Door Lock Switch (Except Base) . . 8Wa-80-87
Right Fog Lamp................... 8Wa-80-87
Right Front Door Ajar Switch (Base).... 8Wa-80-88
Right Front Door Lock Motor/Ajar Switch
(Except Base)................... 8Wa-80-88
Right Front Door Speaker (Base)...... 8Wa-80-88
Right Front Door Speaker (Premium) . . . 8Wa-80-88
Right Front Impact Sensor........... 8Wa-80-88
Right Front Park/ Turn Signal Lamp . . . 8Wa-80-89
Right Front Power Window Motor
(Midline/Highline)................ 8Wa-80-89
Right Front Wheel Speed Sensor (ABS) . 8Wa-80-89
Right Headlamp (Built-Up-Export)..... 8Wa-80-89
Right Headlamp (Except Built-Up-Export). 8Wa-80-89
Right Heated Seat Assembly (Highline) . 8Wa-80-90
Right Heated Seat Switch (Highline) . . . 8Wa-80-90
Right Instrument Panel Speaker....... 8Wa-80-90
Right Leveling Motor (Built-Up-Export) . 8Wa-80-90
Right Position Lamp (Built-Up-Export) . . 8Wa-80-91
Right Power Mirror (Except Base)...... 8Wa-80-91
Right Power Seat Motors
(Midline/Highline)................ 8Wa-80-91
Right Power Seat Switch
(Midline/Highline)................ 8Wa-80-91
Right Rear Door Ajar Switch (Base).... 8Wa-80-92
Right Rear Door Lock Motor/Ajar Switch
(Except Base)................... 8Wa-80-92
Right Rear Door Speaker............ 8Wa-80-92
Right Rear Power Window Motor
(Midline/Highline)................ 8Wa-80-92
Right Remote Radio Switch (Premium) . . 8Wa-80-92
Right Side Impact Airbag Control Module
(RSIACM)...................... 8Wa-80-93
Right Side Marker Lamp
(Except Built-Up-Export)........... 8Wa-80-93
Right Side Repeater Lamp
(Built-Up-Export)................ 8Wa-80-93
Right Speed Control Switch
(Except Base)................... 8Wa-80-93
Right Tail/Stop Lamp............... 8Wa-80-93
Right Visor/Vanity Lamp (Except Base) . 8Wa-80-94
Sentry Key Immobilizer Module
(Except Base)................... 8Wa-80-94
Shifter Assembly................... 8Wa-80-94
Siren (Built-Up-Export).............. 8Wa-80-94
Speed Control Servo................ 8Wa-80-94
Sunroof Motor..................... 8Wa-80-95
KJ8W-80 CONNECTOR PIN-OUTS8Wa-80-3

Component Page
Sunroof Switch.................... 8Wa-80-95
Tailgate Cylinder Lock Switch......... 8Wa-80-95
Tailgate Flip-Up Ajar Switch.......... 8Wa-80-95
Tailgate Lock Motor/Ajar Switch....... 8Wa-80-95
Throttle Position Sensor............. 8Wa-80-96
Trailer Tow Brake Lamp Relay........ 8Wa-80-96
Trailer Tow Circuit Breaker.......... 8Wa-80-96
Trailer Tow Connector............... 8Wa-80-96
Trailer Tow Left Turn Relay.......... 8Wa-80-97Component Page
Trailer Tow Relay.................. 8Wa-80-97
Trailer Tow Right Turn Relay......... 8Wa-80-97
Transfer Case Position Sensor......... 8Wa-80-97
Transmission Control Module (3.7L).... 8Wa-80-98
Transmission Solenoid/TRS Assembly
(3.7L).......................... 8Wa-80-99
Washer Fluid Level Switch........... 8Wa-80-99
Washer Pump.................... 8Wa-80-100
Water In Fuel Sensor (Diesel)........ 8Wa-80-100
8Wa - 80 - 4 8W-80 CONNECTOR PIN-OUTSKJ

8W-91 CONNECTOR/GROUND/SPLICE LOCATION
TABLE OF CONTENTS
page
CONNECTOR/GROUND/SPLICE LOCATION
DESCRIPTION..........................1
CONNECTOR/GROUND/SPLICE
LOCATION
DESCRIPTION
This section provides illustrations identifying con-
nector, ground, and splice locations in the vehicle.Connector, ground, and splice indexes are provided.
Use the wiring diagrams in each section for connec-
tor, ground, and splice identification. Refer to the
appropriate index for the proper figure number. For
items that are not shown in this section N/S is placed
in the Fig. column.
CONNECTORS
CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
A/C Compressor Clutch BK At A/C Compressor 2, 20
A/C Heater Control C1 BK Center of Dash, Behind
A/C-Heater ControlsN/S
A/C Heater Control C2 WT Center of Dash, Behind
A/C-Heater ControlsN/S
A/C High Pressure Switch (Diesel) GY Left Front Side of Engine
Compartment20
A/C Low Pressure Switch (LHD) GY Left Rear Side of Engine
Compartment31
A/C Low Pressure Switch (RHD) GY Right Rear Side of Engine
Compartment24
A/C Pressure Transducer (2.4L) BK Front Side of Engine 12, 15
A/C Pressure Transducer (3.7L) BK Front Side of Engine 2
Accelerator Pedal Position Sensor
(Diesel)BK Left Rear Side of Engine
Compartment19
Airbag Control Module C1 (ORC C1) YL Under Center Console 33, 37
Airbag Control Module C2 (ORC C2) BK Under Center Console 33, 37
Ambient Temperature Sensor BK Front of Engine
CompartmentN/S
Antenna Module C1 (BUX) Above Right Quarter Window 44, 45
Antenna Module C2 (BUX) Above Right Quarter Window N/S
Ash Receiver Lamp Center of Dash N/S
Back-Up Lamp Switch (2.4L) BK Right Side of Transmission 12
Back-Up Lamp Switch (M/T) (3.7L)
(Diesel)BK Left Side of Transmission 7, 22
Battery Temperature Sensor BK Left Side of Engine
Compartment30
KJ8W-91 CONNECTOR/GROUND/SPLICE LOCATION8Wa-91-1

ENGINE - 3.7L
TABLE OF CONTENTS
page page
ENGINE - 3.7L
DESCRIPTION..........................3
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - INTRODUCTION............4
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - PERFORMANCE............4
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - MECHANICAL..............6
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - LUBRICATION..............7
DIAGNOSIS AND TESTING - CYLINDER
COMPRESSION PRESSURE..............8
DIAGNOSIS AND TESTING - CYLINDER
COMBUSTION PRESSURE LEAKAGE.......8
STANDARD PROCEDURE
STANDARD PROCEDURE - ENGINE
GASKET SURFACE PREPARATION.........9
STANDARD PROCEDURE - REPAIR
DAMAGED OR WORN THREADS..........9
STANDARD PROCEDURE - ENGINE CORE
AND OIL GALLERY PLUGS..............10
REMOVAL.............................10
INSTALLATION.........................11
SPECIFICATIONS
TORQUE............................12
3.7L ENGINE.........................12
SPECIAL TOOLS
3.7L ENGINE.........................15
AIR CLEANER ELEMENT
REMOVAL - 3.7L........................19
INSTALLATION - 3.7L....................19
CYLINDER HEAD - LEFT
DESCRIPTION - VALVE GUIDES...........19
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - HYDRAULIC
LASH ADJUSTER.....................19
DIAGNOSIS AND TESTING - CYLINDER
HEAD GASKET.......................19
REMOVAL.............................20
CLEANING............................22
INSTALLATION.........................22
CAMSHAFT(S)
DESCRIPTION.........................23
REMOVAL.............................24
INSTALLATION.........................25
CYLINDER HEAD COVER(S)
DESCRIPTION.........................25
REMOVAL.............................25INSTALLATION.........................26
INTAKE/EXHAUST VALVES & SEATS
DESCRIPTION.........................26
STANDARD PROCEDURE - REFACING......26
REMOVAL.............................27
INSTALLATION.........................28
ROCKER ARM
DESCRIPTION.........................29
VALVE GUIDE SEALS
DESCRIPTION.........................29
VALVE SPRINGS
DESCRIPTION.........................29
REMOVAL.............................29
INSTALLATION.........................29
CYLINDER HEAD - RIGHT
DESCRIPTION
DESCRIPTION - CYLINDER HEAD........30
DESCRIPTION - VALVE GUIDES..........30
DESCRIPTION........................30
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - HYDRAULIC
LASH ADJUSTER.....................30
DIAGNOSIS AND TESTING - CYLINDER
HEAD GASKET.......................30
REMOVAL.............................31
CLEANING............................31
INSPECTION..........................32
INSTALLATION.........................32
CAMSHAFT(S)
DESCRIPTION.........................33
REMOVAL.............................33
INSTALLATION.........................33
CYLINDER HEAD COVER(S)
REMOVAL.............................34
INSTALLATION.........................34
INTAKE/EXHAUST VALVES & SEATS
STANDARD PROCEDURE - REFACING......34
REMOVAL.............................35
INSTALLATION.........................36
ROCKER ARM
DESCRIPTION.........................37
REMOVAL.............................37
INSTALLATION.........................37
VALVE GUIDE SEALS
DESCRIPTION.........................38
VALVE SPRINGS
DESCRIPTION.........................38
REMOVAL.............................38
INSTALLATION.........................38
KJENGINE - 3.7L 9 - 1

DESCRIPTION SPECIFICATION
Cylinder Head Warpage
(Flatness) 0.0508 mm (0.002 in.)
OIL PUMP
Clearance Over
Rotors/End Face(MAX)0.035 - 0.095 mm
(0.0014 - 0.0038 in.)
Cover Out - of -Flat
(MAX)0.025 mm (0.001 in.)
Inner and Outer Rotor
Thickness 12.02 mm (0.4731 in.)
Outer Rotor Diameter
(MAX).235 mm (.0093 in.)
Outer Rotor Diameter
(MIN)85.925 mm (0.400 in.)
Tip Clearance Between
Rotors
(MAX) 0.150 mm (0.006 in.)
OIL PRESSURE
At Curb Idle Speed
(MIN)*25 kPa (4 psi)
@ 3000 rpm 170 - 758 kPa (25 - 110
psi)
* CAUTION: If pressure is zero at curb idle, DO
NOT run engine at 3000 rpm.
SPECIAL TOOLS
3.7L ENGINE
Spanner Wrench 6958
Adapter Pins 8346
Front Crankshaft Seal Remover 8511
Front Crankshaft Seal Installer 8348
Handle C-4171
KJENGINE - 3.7L 9 - 15
ENGINE - 3.7L (Continued)