
JEEP LIBERTY 200253031090-1 m 2.00~3 Pip Converter, Front 52100544AB 1.7 309.00(J>I-4 -<-," 4 HangerJront 52128598AA 10.50 2' ' 5 Muffleu I ailpipe 52101120AC.7 215.00
~6 Insulator, Front 52128501AA 10.507 Hanger, Rear 52128502AB 3.203 8 Insulator, Rear 52128501AA 10.50
~
---1.
~
3 !"f1
2 2--"-~:;;:~~
~4.4 11800560108513500.2.2~
004-0953;\.;!!..'
2.4L ENG#Includes R&R Battery & Battery Cover5 Harness, Battery2.4L Eng 56044120AD m3.7L Eng 56044172AC m~3
R&RExhaustSystemComplete ..#1.6#Does Not Include R&R Exhaust Manifold or Shield
1 2
169.7071.954HORN
3~~4
l8
8
~
/":\{~
~..~
:;'-7004-09916
53013096AB m .7 94.50 004-0991953013097AA 30 9552109571AA 7:10 1 Horn 56010313AB.3 25.8552109572AA 5.454891416AD m.9 110.00 IGNITION52128546AC 275024LENG52128550AA m .4 29:70 .
2
1 Canister, Vacuum2 Bracket, Canister13 Hose, No.1 Canister4 Hose, No.2 Canister004-09913 5 Pump, Leak Detection6 Tube, Leak Detection53013263AA m 1.3 137.00 7 Solenoid;. Purge4781255AA m 9.50 8 Sensor, uxygen52101249AB 1.1 0.00 2.4L Eng52101150AA 10.50 Front 56031110AA m #.5 100.0052101120AC .7 215.00 Rear 56029112AA m #.5 102.0052128501AA 10.50 3.7L Eng52128502AB 3.20 Front R 56041951AA m #.5 30.8552101126AA 10.50 L 56041950AA m #.5 30.851Rear R 56041953AA m #.5 30.85L 56041952AA m #.5 30.85#Add .3 for Each Additional
w .
~3
~
1-\,
~4 """'-lJ 004-09920
1 Module, Controlll 56041591AD m.6 0.00lIOrder by Application2 Coil, Ignition 5269670 m.4 109.003 Sensor, Crankshaft 56041552AC m .6 16.704 Sensor, Camshaft 56041432AD m .7 16.70
ALTERNATOR
'f§;f-1IGNITION3.7L ENG18.5010.851#.3 35.003
~223.7L ENG004-09918
~004-0992156044530AB m 1.1 200.0056044532AB m 1.1 159.00
56029700AA m .9 405.0056029914AA m .9 350.00
4861371AA 74.70
~3
1 Module, ControlllMan Trans 56041601AD m .6 462.00Auto Trans 56041606AD m .6 490.001l0rder by ApplicationCoil, Ignition 56028138AD m .4 28.352 Sensor, Crankshaft 5066882AA m.6 58.353 Sensor, Camshaft 5066856AA m.7 86.70~3
1 Alternator2.4L Eng124 Amp136 Amp3.7L Eng136 Amp160 Amp2 Bracket, Alternator2.4L Eng3 Belt,Alternator2.4L Engwi A/Cw/o A/C3.7L Eng
53013352AB5281351AB53032037AF
.6.6.7
19.6019.2019.20
R&R Exhaust System Complete #1.9#Does Not Include R&R Exhaust Manifolds or Shields
Jtt?
1~~~:!:;:a~4~
8~
STARTER
BATTERY
Illustration Located in Next ColumnV 004-09915
1 Manifold, Exhaust R 53031086AB m 13.4L 53031085AB m #2.5#R&R Both Sides 4.4jJ004-09538
~~N.A.56041503AA
55136959AB55360084AC
#.2 0.00#.2 4.60
9.35#.5 25.60
44'25!1 Battery44.25 2 Cover, Battery#R&R CompleteI 3 Bracket, Hold-DownI 4 Support, Batteryv
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.Comments or suggestions? Need assistance? Call1-80o-I!54-7030 or 858/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.CH569
.2 14.6019 Shield, Exhaust Manifold Ail 53031092-310 Shield, Front Heat 55176791AA2.70 11 Shield, Rear Heat 55176792AA
~
1 Manifold Exhaust2 Gasket, Exhaust Manifold3 Pipe/Converter, Front4 Hanger:front5 Muffler! I ailpipe6 Insulator, Front7 Hanger, Rear8 Insulator, Rear
9 Shield, Exhaust Manifold 53013264AA10 Shield, Front Heat 55176791AA11 Shield, Rear Heat 55176792AA#W/Exhaust System Removed

\:-- .-1'1
~
JEEP LIBERTY 2002enega e, po 5 :~5, Lock 507 3 2.35L 5GF35HS5AA .,. 29.'~5 L 5072355AA 2.35eNamapiate (Adha$lve) 7 Hinge, Upper R/L 55177026AA #.2 28.35 2 "LIBERTY" R/L 55156604AA .2 23.75 8 Hinge, Lower R/L 55177026AA #.2 28.35 I
3 "LIMITED EDITION" R/L 55156274AB .2 16.45 #W/Door Removed4 "SPORT" R/L 55156273AB .2 18.10 9 Check, Door R/L 55177028AB #.2 28.00Namep!ate /Adhesive) #w/Trim Panel Removed"RENEGADE" R/L N.A. .2 0.00 10 Seal, Lower Door R/L 55235928AA .2 11.255 Mirror, Rear View1j 11 Weatherstrip, Door11 R/L 5GU 15WL5AB .6 63.20Manual R 55155836AA #.3 75.50 ~Addilional Parts &/or Dealer Contact Required~-- L 55155837AA #.3 70.70-Power R 55155840AA #.3 106.00 GLASS & PARTSL 55155841AA #.3 101.00~11Additional Parts &/or Dealer Contact Required 2#W/Trim Panel ,Removed
004-09936INTERIOR TRIM
R&I Trim Panel " ,. """ AIL .3
NOTE: All Par!$ in this section are included in R&R TrimPanel unless noted otherwise.
Code K2E R 5GF38XGRAB .2 33.20L 5GF39XGRAB .2 33.20Code K2F R 5GF38WE5AB .2 33.20L 5GF39WE5AB .2 33.20Code K2M R 5GF38XRVAB .2 33.20L 5GF39XRVAB .2 33.20Code K20 R 5GF38XBOAB .2 33.20L 5GF39XBOAB .2 33.20Code K2R R 5GF38PR4AB .2 33.20L 5GF39PR4AB .2 33.20Code K2S R 5GF38WS2AB .2 33.20L 5GF39WS2AB .2 33.20Code K2T R 5GF38YU2AB .2 33.20L 5GF39YU2AB .2 33.20Code K2W R 5GF38SW1AB .2 33.20L 5GF39SW1AB .2 33.20Code K2X R 5GF38DX8AB .2 33.20L 5GF39DX8AB .2 33.20Renegade, Sport Model R 5GF30HS5AB .2 21.60L 5GF31HS5AB .2 21.602 Flare! Door Openinglimited ModelCode K5B R 5GF32WB7AA #.3 127.00L 5GF33WB7AA #.3 127.00.Code K5E R 5GF32XGRAA #.3 127.00L 5GF33XGRAA #.3 127.00Code K5F R 5GF32WE5AA #.3 127.00L 5GF33WE5AA #.3 127.00Code K5M R 5GF32XRVAA #.3 127.00L 5GF33XRVAA #.3 127.00Code K50 R 5GF32XBOAA #.3 127.00L 5GF33XBQAA #.3 127.00Code K5R R 5GF32PR4AA #.3 127.00L 5GF33PR4AA #.3 127.00Code KSS R 5GF32WS2AA #.3 127.00L 5GF33WS2AA #.3 127.00Code KST R 5GF32YU2AA #.3 127.00L 5GF33YU2AA #.3 127.00Code K5W R 5GF32SW1AA #.3 127.00L 5GF33SW1AA #.3 127.00Code K5X R 5GF32DX8AA #.3 127.00L 5GF33DX8AA #.3 127.00Renegade ModelCode K4C R 5HV50AFMAA #.3 91.70L 5HV49AFMAA #.3 91.70Code K4S R 5HVSOWS2AA #.3 91.70L 5HV49WS2AA #.3 91.70Code K4T R 5HV50YU2AA #.3 91.70L 5HV49YU2AA #.3 91.70Sport Model R 5GF36HS5AB #.3 63.00L 5GF37HS5AB #.3 63.00#Included in R&R Rear Door Shell Assy or Rear DoorRepair Panel
~--::f::::' 5-i
iIl3-~~42
~~:~
004-09927
~ 0--2
~3
004-09928 4
1 Panel, TrimllClothManual Windows R UX64WL5AA .4 290.00L UX65WL5AA .4 290.00Power Windows R UXOOWL5AA .4 200.00L UX61WL5AA .4 260.00Leather R UX681D2AA .4 285.00L UX691D2AA .4 287.002 Plug, Doo~ AiL 5GY30XDVAA 451\Addilional Parts &/or Dealer Contact Required3 Speaker, DoorStandard AiL 50038610AC #.2 43.00Premium AiL 50038593AC #.2 167004 Shield, Moisture R 55235892AB #.1 0.00L 55235893AB #.1 0.00#WlTrim Panel Removed, Not Included in R~rR TrimPanel
HARDWARE
AiL .3AiL .3AiL #.5
5 4,f
INTERIOR TRIM
/jR&ITrimPanel R/L .3
NOTE: All Parts in this section are included in R&R TrimPanel unless noted otherwise.
Refinish Upper Hinge Refinish Lower Hinge R&IOulsideHandleAssy "nclude, R&I Trim Panel
6
3~2.I .
7-d'
9-ri...,..@ 1 c 1 V
8~
.11/"
0 1"70-- 2
~
1 Shell Assy, Door R 55176906AAL 55176907AA2 Panel, Door Repai~ R 5066544AAL 5066545AA1]lncluded w/Door Shell Assy#Includes R&VR&R Door Glass
4.04.0#6.5#6.5
0.000.0010.000.00--004-09554
31 latCh, DoorManual Locks
Power Locks
Nwffr/m Panel2 Striker, Door3 Spacer, StrikerHandle, InsideIwffrlm Panel4 Rod, Inside Handle
5 Rod, Lock Knob
6 Handle, Outside
#Wffrlm Panel
#.3#.3#.3#.3
.2
#.2
004-09929
Illustration Located in Next Column
R 5GF38WB7ABL 5GF39WB7AB.2 33.20.2 33.20
Procedure Explanation Pages Must Be Used with the At,ove Text for an Accurate Damage Report.Comltlenlls or suggestuons? NeEd assistance? Call1-800.854-:r030 or 858/578-6550, Ext 8220. Fro( 1-888-256-7969 or 858/549-0629.573CH
1 Glass, Front DoorChrysler-Tinted R 55360374AB 1.0 0.00L 55360375AB 1.0 180.00INAGS-Green R/L ODO9984.5GTY 1.0 403.652 Weatherstrip, Outer Belt R 55235870AA .2 20.25L 55235871AA .2 20.2513 Weatherstrip, Inner Belt R 55235878AB 18.95L 55235879AB 18.954 Regulator, Windowtl;anual Windows R 55360032AB #.3 73.70IL 55360033AB #.3 73.70#W/Door Glass RemovedPower Windows~ R 55360030AB #.3 49.60IL 55360031AB #.3 49.601!Additional Parts &/or Dealer Contact RequiredMotor, Window R/L N.A. #.3 0.00#R&R One Side Complete, w/Door Glass RemovedHandle, Window R/[ FW80>:OV 6.505 Channel, Glass R 55235874AB #.9 78.50 IL 55235875AB #.9 78.50#W/Door Glass Removed Ceduct.6
R 55177040ACL 55177041ACR 55177042ACL 55177043ACRemoved
AiL 4780607AAAiL 4520289AiL N.A.Removed
R 5072350AAL 5072351AAR 55360534ABL 55360535ABR 55360332ABL 55360333ABRemoved
1 Panel, TrlmllCloth R 5GF18WL5AB .4 245.00L 5GF19WL5AB .4 245.00Leather R 5GF221D2AB .4 272.00L 5GF231D2AB .4 272.002 Plug, Door1] AiL 5GY30XDVAA .45llAdditional Parls &/or Dealer Contact Required3 Speaker. Door
Refinish Door Outside AiL 2.2AddforJambs&lnterior AiL 1.0AddforJambs AiL .5R&IDoorAssy AiL .6

FOREWORD
This manual is designed as a supplement to be used along with the 2002 Liberty service manual,
81-370-02060. It includes information related to the 2.4L gas engine installed in this vehicle by
DaimlerChrysler Corporation. For diagnosis or service procedures relating to other components or systems,
refer to the 2002 Liberty Service Manual.
The information contained in this service manual has been prepared for the professional automotive tech-
nician involved in daily repair operations. Information describing the operation and use of standard and
optional equipment is included in the Owner's Manual provided with the vehicle.
Information in this manual is divided into groups. These groups contain description, operation, diagnosis,
testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and compo-
nents. To assist in locating a group title page, use the Group Tab Locator on the following page. The solid bar
after the group title is aligned to a solid tab on the first page of each group. The first page of the group has
a contents section that lists major topics within the group. If you are not sure which Group contains the infor-
mation you need, look up the Component/System in the alphabetical index located in the rear of this manual.
A Service Manual Comment form is included at the rear of this manual. Use the form to provide
DaimlerChrysler Corporation with your comments and suggestions.
Tightening torques are provided as a specific value throughout this manual. This value represents the
midpoint of the acceptable engineering torque range for a given fastener application. These torque values are
intended for use in service assembly and installation procedures using the correct OEM fasteners. When
replacing fasteners, always use the same type (part number) fastener as removed.
DaimlerChrysler Corporation reserves the right to change testing procedures, specifications, diagnosis,
repair methods, or vehicle wiring at any time without prior notice or incurring obligation.

INTRODUCTION
TABLE OF CONTENTS
page page
FASTENER IDENTIFICATION
DESCRIPTION..........................1
FASTENER USAGE
DESCRIPTION
DESCRIPTION........................4
DESCRIPTION........................4
THREADED HOLE REPAIR
DESCRIPTION..........................4
INTERNATIONAL SYMBOLS
DESCRIPTION..........................4
METRIC SYSTEM
DESCRIPTION..........................5TORQUE REFERENCES
DESCRIPTION..........................7
VEHICLE EMISSION CONTROL INFORMATION
(VECI) LABEL
DESCRIPTION..........................8
VEHICLE IDENTIFICATION NUMBER
DESCRIPTION..........................8
VEHICLE SAFETY CERTIFICATION LABEL
DESCRIPTION..........................9
FASTENER IDENTIFICATION
DESCRIPTION
The SAE bolt strength grades range from grade 2
to grade 8. The higher the grade number, the greater
the bolt strength. Identification is determined by the
line marks on the top of each bolt head. The actual
bolt strength grade corresponds to the number of linemarks plus 2. The most commonly used metric bolt
strength classes are 9.8 and 10.9. The metric
strength class identification number is imprinted on
the head of the bolt. The higher the class number,
the greater the bolt strength. Some metric nuts are
imprinted with a single-digit strength class on the
nut face. Refer to the Fastener Identification and
Fastener Strength Charts (Fig. 1) and (Fig. 2).
KJINTRODUCTION 1