2002 JEEP LIBERTY insid

EVAP/PURGE SOLENOID
DESCRIPTION
The duty cycle EVAP canister purge solenoid (DCP)
is located in the engine compartment. It is attached
to a bracket located between the battery and the
Power Distribution Center (PDC). The EVAP system
test port is located near the solenoid.
OPERATION
The duty cycle EVAP canister purge solenoid (DCP)
regulates the rate of vapor flow from the EVAP can-
ister to the intake manifold. The Powertrain Control
Module (PCM) operates the solenoid.
During the cold start warm-up period and the hot
start time delay, the PCM does not energize the sole-
noid. When de-energized, no vapors are purged. The
PCM de-energizes the solenoid during open loop oper-
ation.
The engine enters closed loop operation after it
reaches a specified temperature and the time delay
ends. During closed loop operation, the PCM cycles
(energizes and de-energizes) the solenoid 5 or 10
times per second, depending upon operating condi-
tions. The PCM varies the vapor flow rate by chang-
ing solenoid pulse width. Pulse width is the amount
of time that the solenoid is energized. The PCM
adjusts solenoid pulse width based on engine operat-
ing condition.
REMOVAL
The duty cycle EVAP canister purge solenoid (DCP)
is located in the engine compartment (Fig. 2). It is
attached to a bracket located between the battery
and the Power Distribution Center (PDC). The EVAP
system test port is located near the solenoid (Fig. 2).
(1) Disconnect electrical wiring connector at sole-
noid.
(2) Disconnect vacuum harness at solenoid.
(3) Remove solenoid and its support bracket (pull
straight up).
INSTALLATION
(1) Slip EVAP canister purge solenoid onto its
mounting bracket.
(2) Connect vacuum harness to solenoid.
(3) Connect electrical connector to solenoid.
FUEL FILLER CAP
DESCRIPTION
The plastic fuel tank filler tube cap is threaded
onto the end of the fuel fill tube. All models are
equipped with a 1/4 turn cap.
OPERATION
The loss of any fuel or vapor out of fuel filler tube
is prevented by the use of a pressure-vacuum fuel fill
cap. Relief valves inside the cap will release fuel tank
pressure at predetermined pressures. Fuel tank vac-
uum will also be released at predetermined values.
This cap must be replaced by a similar unit if
replacement is necessary. This is in order for the sys-
tem to remain effective.
CAUTION: Remove fill cap before servicing any fuel
system component to relieve tank pressure. If
equipped with an ORVR system and a Leak Detec-
tion Pump (LDP), the cap must be tightened
securely. If cap is left loose, a Diagnostic Trouble
Code (DTC) may be set.
LEAK DETECTION PUMP
DESCRIPTION
The Leak Detection Pump (LDP) is bolted to the
front of the fuel tank (Fig. 1).
The Leak Detection Pump (LDP) is used only with
certain emission packages.
The LDP is a device used to detect a leak in the
evaporative system.
Fig. 2 EVAP / PURGE SOLENOID LOCATION
1 - BATTERY
2 - EVAP/PURGE SOLENOID LOCATION
3 - MOUNTING BRACKET
4 - POWER DISTRIBUTION CENTER (PDC)
5 - SOLENOID ELECTRICAL CONNECTOR
6 - EVAP SYSTEM TEST PORT
KJEVAPORATIVE EMISSIONS 25 - 27

\:-- .-1'1
~
JEEP LIBERTY 2002enega e, po 5 :~5, Lock 507 3 2.35L 5GF35HS5AA .,. 29.'~5 L 5072355AA 2.35eNamapiate (Adha$lve) 7 Hinge, Upper R/L 55177026AA #.2 28.35 2 "LIBERTY" R/L 55156604AA .2 23.75 8 Hinge, Lower R/L 55177026AA #.2 28.35 I
3 "LIMITED EDITION" R/L 55156274AB .2 16.45 #W/Door Removed4 "SPORT" R/L 55156273AB .2 18.10 9 Check, Door R/L 55177028AB #.2 28.00Namep!ate /Adhesive) #w/Trim Panel Removed"RENEGADE" R/L N.A. .2 0.00 10 Seal, Lower Door R/L 55235928AA .2 11.255 Mirror, Rear View1j 11 Weatherstrip, Door11 R/L 5GU 15WL5AB .6 63.20Manual R 55155836AA #.3 75.50 ~Addilional Parts &/or Dealer Contact Required~-- L 55155837AA #.3 70.70-Power R 55155840AA #.3 106.00 GLASS & PARTSL 55155841AA #.3 101.00~11Additional Parts &/or Dealer Contact Required 2#W/Trim Panel ,Removed
004-09936INTERIOR TRIM
R&I Trim Panel " ,. """ AIL .3
NOTE: All Par!$ in this section are included in R&R TrimPanel unless noted otherwise.
Code K2E R 5GF38XGRAB .2 33.20L 5GF39XGRAB .2 33.20Code K2F R 5GF38WE5AB .2 33.20L 5GF39WE5AB .2 33.20Code K2M R 5GF38XRVAB .2 33.20L 5GF39XRVAB .2 33.20Code K20 R 5GF38XBOAB .2 33.20L 5GF39XBOAB .2 33.20Code K2R R 5GF38PR4AB .2 33.20L 5GF39PR4AB .2 33.20Code K2S R 5GF38WS2AB .2 33.20L 5GF39WS2AB .2 33.20Code K2T R 5GF38YU2AB .2 33.20L 5GF39YU2AB .2 33.20Code K2W R 5GF38SW1AB .2 33.20L 5GF39SW1AB .2 33.20Code K2X R 5GF38DX8AB .2 33.20L 5GF39DX8AB .2 33.20Renegade, Sport Model R 5GF30HS5AB .2 21.60L 5GF31HS5AB .2 21.602 Flare! Door Openinglimited ModelCode K5B R 5GF32WB7AA #.3 127.00L 5GF33WB7AA #.3 127.00.Code K5E R 5GF32XGRAA #.3 127.00L 5GF33XGRAA #.3 127.00Code K5F R 5GF32WE5AA #.3 127.00L 5GF33WE5AA #.3 127.00Code K5M R 5GF32XRVAA #.3 127.00L 5GF33XRVAA #.3 127.00Code K50 R 5GF32XBOAA #.3 127.00L 5GF33XBQAA #.3 127.00Code K5R R 5GF32PR4AA #.3 127.00L 5GF33PR4AA #.3 127.00Code KSS R 5GF32WS2AA #.3 127.00L 5GF33WS2AA #.3 127.00Code KST R 5GF32YU2AA #.3 127.00L 5GF33YU2AA #.3 127.00Code K5W R 5GF32SW1AA #.3 127.00L 5GF33SW1AA #.3 127.00Code K5X R 5GF32DX8AA #.3 127.00L 5GF33DX8AA #.3 127.00Renegade ModelCode K4C R 5HV50AFMAA #.3 91.70L 5HV49AFMAA #.3 91.70Code K4S R 5HVSOWS2AA #.3 91.70L 5HV49WS2AA #.3 91.70Code K4T R 5HV50YU2AA #.3 91.70L 5HV49YU2AA #.3 91.70Sport Model R 5GF36HS5AB #.3 63.00L 5GF37HS5AB #.3 63.00#Included in R&R Rear Door Shell Assy or Rear DoorRepair Panel
~--::f::::' 5-i
iIl3-~~42
~~:~
004-09927
~ 0--2
~3
004-09928 4
1 Panel, TrimllClothManual Windows R UX64WL5AA .4 290.00L UX65WL5AA .4 290.00Power Windows R UXOOWL5AA .4 200.00L UX61WL5AA .4 260.00Leather R UX681D2AA .4 285.00L UX691D2AA .4 287.002 Plug, Doo~ AiL 5GY30XDVAA 451\Addilional Parts &/or Dealer Contact Required3 Speaker, DoorStandard AiL 50038610AC #.2 43.00Premium AiL 50038593AC #.2 167004 Shield, Moisture R 55235892AB #.1 0.00L 55235893AB #.1 0.00#WlTrim Panel Removed, Not Included in R~rR TrimPanel
HARDWARE
AiL .3AiL .3AiL #.5
5 4,f
INTERIOR TRIM
/jR&ITrimPanel R/L .3
NOTE: All Parts in this section are included in R&R TrimPanel unless noted otherwise.
Refinish Upper Hinge Refinish Lower Hinge R&IOulsideHandleAssy "nclude, R&I Trim Panel
6
3~2.I .
7-d'
9-ri...,..@ 1 c 1 V
8~
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0 1"70-- 2
~
1 Shell Assy, Door R 55176906AAL 55176907AA2 Panel, Door Repai~ R 5066544AAL 5066545AA1]lncluded w/Door Shell Assy#Includes R&VR&R Door Glass
4.04.0#6.5#6.5
0.000.0010.000.00--004-09554
31 latCh, DoorManual Locks
Power Locks
Nwffr/m Panel2 Striker, Door3 Spacer, StrikerHandle, InsideIwffrlm Panel4 Rod, Inside Handle
5 Rod, Lock Knob
6 Handle, Outside
#Wffrlm Panel
#.3#.3#.3#.3
.2
#.2
004-09929
Illustration Located in Next Column
R 5GF38WB7ABL 5GF39WB7AB.2 33.20.2 33.20
Procedure Explanation Pages Must Be Used with the At,ove Text for an Accurate Damage Report.Comltlenlls or suggestuons? NeEd assistance? Call1-800.854-:r030 or 858/578-6550, Ext 8220. Fro( 1-888-256-7969 or 858/549-0629.573CH
1 Glass, Front DoorChrysler-Tinted R 55360374AB 1.0 0.00L 55360375AB 1.0 180.00INAGS-Green R/L ODO9984.5GTY 1.0 403.652 Weatherstrip, Outer Belt R 55235870AA .2 20.25L 55235871AA .2 20.2513 Weatherstrip, Inner Belt R 55235878AB 18.95L 55235879AB 18.954 Regulator, Windowtl;anual Windows R 55360032AB #.3 73.70IL 55360033AB #.3 73.70#W/Door Glass RemovedPower Windows~ R 55360030AB #.3 49.60IL 55360031AB #.3 49.601!Additional Parts &/or Dealer Contact RequiredMotor, Window R/L N.A. #.3 0.00#R&R One Side Complete, w/Door Glass RemovedHandle, Window R/[ FW80>:OV 6.505 Channel, Glass R 55235874AB #.9 78.50 IL 55235875AB #.9 78.50#W/Door Glass Removed Ceduct.6
R 55177040ACL 55177041ACR 55177042ACL 55177043ACRemoved
AiL 4780607AAAiL 4520289AiL N.A.Removed
R 5072350AAL 5072351AAR 55360534ABL 55360535ABR 55360332ABL 55360333ABRemoved
1 Panel, TrlmllCloth R 5GF18WL5AB .4 245.00L 5GF19WL5AB .4 245.00Leather R 5GF221D2AB .4 272.00L 5GF231D2AB .4 272.002 Plug, Door1] AiL 5GY30XDVAA .45llAdditional Parls &/or Dealer Contact Required3 Speaker. Door
Refinish Door Outside AiL 2.2AddforJambs&lnterior AiL 1.0AddforJambs AiL .5R&IDoorAssy AiL .6

JEEP LIBERTY 2002
4'M"anuaIWindows R 55360036AA #.3 66.70L 55360027AA #.3 66.70#WlDoor Glass RemovedPower Windows1! R 55360034AA #.3 46.35L 55360035AA #.3 46.351]Additional Paris &/or Dealer Col'ltact RequiredMotor, Window Ail N.A #.3 0.00#R&R One Side Complete, w/D'~or Glass RemovedHandle, Window R/L FW80WI_5 6.95
~5
~
REAR DOOR Cont'd
Refinish UpperHinge-~~ .Refinish Lower Hinge R&I Outside Handle Assy #/ncludes R&I Trim PanelR/L .3R/L .3AiL #.5
2
1
11
..PUse Procedure Explanations 17 and 28 with the following tex/.3004-09564~
SHEET METAL121 Console, Overheadw/Sunroofw/o SunroofModule, Consolew/Garage Door Opener2 Lamp, Consolew/Sunroof Switchw/o Sunroof Switch3 Lens, LampI 4 Wiring Console5 Bulb, 'Console (2)Switch, SunroofSwitch, Reading Lamp
WA951L2AA5O14271AA
4760145BF
WA901L2AAPB83TL2AB55196755AA4760644LOOOO1925GM78TL2AA4685445
.4 00.45.4 189.00
315.00
.3 66.35.3 78.20.1 6.50.3 20.85.1 1.9575.105.00
3.5
1.0~7
e-d r
10~
9-d
Refinish RoofOulside Add 10 R&R Roof Panel
To Drill for & Install Luggage Rack5
~12 3
~"
3
ROOF LUGGAGE RACK
4004-09561R&I Luggage RackAssy .5R&R Luggage Rack Complete (Includes R&I) 8
NOTE: All Parts in this section are included in R&R LuggageRack Complete unless noted otherwise.
#.3 5O.35l#.3 45:75-#.3 81.75 1 Panel Roof#.3 81.75 w/Sunroof 55176995AB #16.5 215.00.2 875 wlo Sunroof 55176994AB #15.5 155.002.75 #Does Not Inc/l~de R&R Quslter Glass2'95 2 Panel, Front Header 55177022AA 1.0 22.952.95 3 Bow, No.1 Roof15.70 wlo Sunroof 553602E:1AA 1.0 18.102:85 4 Bow, No.2 Roof 5517699:~AA 1.0 18.101AA 1.0 18.102.8510.00 EXTERIOR TRIM~
I ~-
T ~;:../ 4~~b -8 11--dJ'~~:;;f~~::::::=~- 3 6
12 '
004-09559
1 Latch, DoorManual Locks R 55177046ABL 55177047ABPower Locks R 55177044ABL 55177045AB#Wrrrim Panel Removed2 Striker, Latch AiL 4780607AA3 Spacer, Striker AiL 45202894 Rod, Inside Lock R 5072360AAL 5O72361AACover, Latch AiL 5014395AA5 Rod, Inside Handle R 5072356AAL 5072357AA6 Rod, Lock Knob R 55360464AAL 55360465AA7 Handle, Outside R 55360334AB #.2 36.00 IL 55360335AB #.2 36.00#Wrrrim Panel Removed8 Hinge, Upper AiL 55177030AA #.2 26.259 Hinge, Lower AiL 55177030AA #.2 26.25#W/Door & Upper Center Trim Panel Removed10 Check, Door AiL 55177036AB #.2 26.50#Wrrrim Panel Removed11 Seal, Lower Door AiL 55235930AA .2 9.0012 Weatherstrip, Door1] AiL 5GU15WL5AA .6 57.201]Addilional Paris &/or Dealer Contact Required
"--"~~~~-~,'" -~$ --.""",," _,,;-r-:>"'-~,,--'"~~ -s:",,- -~-'"",," 6"",-""~-/-. '- /,'--=, I'
1
'"'.."
.4 90.25
13.1013.1012.4512.45
#.3 59.50#.3 59.50
0.000.00
0.000.00
.8 409.00
#.3 59.50
#.3 59.50
GLASS & PARTS1 Moulding, Roofw/Roof~ack
wiD Roof Rack
.5.5.5.5
54.2054.2066.20166.20
1-{12
R 553601i'4AAL 553601i'5AAR 553601i'6AAL 553601i7AA
9
p
R&I Headliner.2.8v
,~,17=~'7~
t'...'"004-09932 ""',Ii;-
1 Rail, Luggage Rack AIL 55360419ABCover, luggage RackFront R 55360424AAL 55360425AA3 Rear R 55360426AAIL 55360427AA4 Rail, Luggage Rack CrossFront 55360526AARear 55156586AA#R&R Both .4I 5 Cap, Screw Cover (2iSidelAIL 55156591AA6 Cap, Cross Rail End (2JSide Ail 55156597AA7 Cover, Cross RailFront SJA18ZSPAARear SJA19ZSPAA8 Carrier Assy, CargoRenegade Model 5HZ66ZSPAB9 Rail, Front Cross~Renegade Model 55360526AB10 Rail, Rear Cross1\Renegade Model 55156586AB~fncfuded w/Cargo Carrier Assy#R&R Both.411 Isolator, Cargo Carrierw/Sunroof
WiD Sunroof
3
2, ,
~
6
R 55156592ABL 55156593ABR 55156594ABL 55156595AB
9.709.709.709.70.J/004-09563
LIGHT BAR004-09930
1 Glass, Rear DoorChrysler-Tinted R 55360378ABL 55360379ABNAGSGreen R/L DDO9986-7GTYPrivacy R/L DD10064-3YPY2 Glass/Channel, GlassChrysler-TintedGreen R 55235876ABL 55235877ABPrivacy R 55360172ABL 55360173ABNAGSGreen R/L DVO9993-4GTNPrivacy R/L DV10Q65-6YPY#W/Door Glass Removed3 Weatherstrip, Frt Pillar R/L 55235860AA4 Weatherstrip, Outer Belt R 55235872AAL 55235873AA5 Weatherstrip, Inner Belt R 55235886ABL 55235887AB
1.0 195.001.0 210.00
1.0 403.651.0 411.85
2
3~45
~~6
004-09933
1 Cover, Light Bar2 lamPILight Bar (4)3 Bulb 4l4 Cover, ens5 Bar, Support6 Harness, Light Bar
5HZO1ZSPAB52112063ABLOOO90065HZO7RXFAB5083967 AA52112062AA
1 Headliner1l Iw/Sunroolw/Side Air Bag OY911 L2AA 2.8 627.00'wlo Side Air Bag UY731L2AA 2.8 800.00wlo Sunroofw/Side Air Bag UY87TL2AA 2.8 627.00wlo Side Air Bag' UY71TL2AA 2.8 735.001]Additional Parts &/or Dealer Contact Required2 Handle, Grab R UY681L2AA .1 0.00L UY691L2AA .1 0.00#.3 139.00'Lamp, Cargo 5FT10TL2 43.50#.3 139.00 Lens, ~argo Lamp. 55196755AA 6.50#.3 145.00 Moulding, Rear Intenor#.3 145.00 Slate Gray 5GP80WL5AC 11.50Taupe 5GP80XDVAC 11.50#.3 0.00 Clip, Mldg Retainer (!9) 6506311 AA .45#.3 737.10
.2 13.95.2 24.751R&I Overhead Console .2.2 24.7520.25 NOTE: All Parts in this section are included in R&R Overhead20.25 Console unless noted otherwise.
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 8581578-6550, Ext 8220. Fax 1-888-256-7969 or 8581549-0629.574
165.00143.0010.000.00160.0040.35
2,

JEEP
ž
2002
LIBERTY
SERVICE MANUAL and
2.4L GAS SUPPLEMENT
To order the special service tools used and
illustrated, please refer to the instructions on
inside back cover.
NO PART OF THIS PUBLICATION MAY BE
REPRODUCED, STORED IN A RETRIEVAL
SYSTEM, OR TRANSMITTED, IN ANY FORM OR
BY ANY MEANS, ELECTRONIC, MECHANICAL,
PHOTOCOPYING, RECORDING, OR OTHERWISE,
WITHOUT THE PRIOR WRITTEN PERMISSION
OF DAIMLERCHRYSLER CORPORATION.
DaimlerChrysler Corporation reserves the right to make changes in design or
to make additions to or improvements in its products without imposing any
obligations upon itself to install them on its products previously manufac-
tured.
Litho in U.S.A. Copyright 2001 DaimlerChrysler Corporation
7.5M0901