2002 JEEP LIBERTY Engine repair

WASHER FLUID LEVEL
SWITCH
DESCRIPTION
The washer fluid level switch is a single pole, sin-
gle throw reed-type switch mounted at the rear of
the sump area near the bottom of the washer reser-
voir (Fig. 16). Only the molded plastic switch mount-
ing flange and the integral connector receptacle are
visible when the switch is installed in the reservoir.
A short nipple formation extends from the inner sur-
face of the switch mounting flange, and a barb on the
nipple near the switch mounting flange is pressed
through a rubber grommet seal installed in the
mounting hole of the reservoir. A small, molded plas-
tic float has two pivot pins near its center that are
snapped into two receptacles near the ends of two
stanchions that extend toward the float from the
switch nipple formation. A small magnet is secured
within the end of the float nearest the switch nipple
formation, and a reed switch is concealed within the
nipple. A diagnostic resistor is connected between the
two switch terminals within the switch mounting
flange. The washer fluid level switch cannot be
adjusted or repaired. If faulty or damaged, the switch
must be replaced.
OPERATION
The washer fluid level switch uses a pivoting,
oblong float to monitor the level of the washer fluid
in the washer reservoir. The float contains a small
magnet. When the float pivots, the proximity of this
magnet to a stationary reed switch within the nipple
formation of the switch changes. When the fluid level
in the washer reservoir is at or above the float level,
the float moves to a vertical position, the influence of
the float magnetic field is removed from the reed
switch, and the normally open reed switch contacts
open. When the fluid level in the washer reservoir
falls below the level of the pivoting float, the float
moves to a horizontal position, the influence of the
float magnetic field is applied to the reed switch, and
the contacts of the normally open reed switch close.
The washer fluid level switch is connected to the
vehicle electrical system through a dedicated take
out and connector of the headlamp and dash wire
harness. The switch is connected in series between
ground and the washer fluid switch sense input to
the ElectroMechanical Instrument Cluster (EMIC).
The switch receives a path to ground at all times
through another take out of the headlamp and dash
wire harness with a single eyelet terminal connector
that is secured under a ground screw near the front
of the left front fender inner shield in the engine
compartment. When the switch closes, the EMIC
senses the ground on the washer fluid switch sense
circuit. The EMIC is programmed to respond to this
input by illuminating the washer fluid indicator and
by sounding an audible chime tone warning.
The washer fluid level switch input to the EMIC
can be diagnosed using conventional diagnostic tools
and methods. (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER/WASHER FLUID INDICATOR -
DIAGNOSIS AND TESTING).
REMOVAL
The washer fluid level switch can be removed from
the washer reservoir without removing the reservoir
from the vehicle.
(1) Disconnect and isolate the battery negative
cable.
(2) Raise and support the vehicle.
(3) Remove the splash shield from the right front
fender wheel house. (Refer to 23 - BODY/EXTERIOR/
FRONT WHEELHOUSE SPLASH SHIELD -
REMOVAL).
(4) Disconnect the front or rear washer hose from
one of the barbed outlet nipples of the washer pump/
motor unit and allow the washer fluid to drain into a
clean container for reuse.
(5) Disconnect the headlamp and dash wire har-
ness connector for the washer fluid level switch from
the switch connector receptacle (Fig. 17).
Fig. 16 Washer Fluid Level Switch
1 - MOUNTING FLANGE
2 - BARBED NIPPLE
3 - FLOAT
4 - RESERVOIR
5 - GROMMET SEAL
6 - PIVOT
7 - MAGNET
8 - CONNECTOR RECEPTACLE
KJFRONT WIPERS/WASHERS 8R - 17

of the washer pump/motor unit is connected to the
front nipple.
(10) Engage the ªWº clip that secures the front
bumper fascia to the front bumper support. This clip
is located behind the bumper support and below the
right front lamp unit.
(11) Reinstall the splash shield into the right front
fender wheel house. (Refer to 23 - BODY/EXTERIOR/
WHEELHOUSE SPLASH SHIELD - INSTALLA-
TION).
(12) Lower the vehicle.
(13) Install and tighten the screw that secures the
washer reservoir filler neck support to upper radiator
crossmember (Fig. 23). Tighten the screw to 7 N´m
(65 in. lbs.).
(14) Reinstall the air cleaner housing onto the top
of the right front fender wheel house. (Refer to 9 -
ENGINE/AIR INTAKE SYSTEM/AIR CLEANER
ELEMENT - INSTALLATION).
(15) Refill the washer reservoir with the washer
fluid drained from the reservoir during the removal
procedure.
(16) Reconnect the battery negative cable.
WIPER HIGH/LOW RELAY
DESCRIPTION
The wiper high/low relay is located in the Power
Distribution Center (PDC) in the engine compart-
ment near the battery. The wiper high/low relay is a
conventional International Standards Organization
(ISO) micro relay (Fig. 25). Relays conforming to theISO specifications have common physical dimensions,
current capacities, terminal patterns, and terminal
functions. The relay is contained within a small, rect-
angular, molded plastic housing and is connected to
all of the required inputs and outputs by five integral
male spade-type terminals that extend from the bot-
tom of the relay base.
The wiper high/low relay cannot be adjusted or
repaired and, if faulty or damaged, the unit must be
replaced.
OPERATION
The wiper high/low relay is an electromechanical
switch that uses a low current input from the Body
Control Module (BCM) to control a high current out-
put to the front wiper motor. The movable common
feed contact point is held against the fixed normally
closed contact point by spring pressure. When the
relay coil is energized, an electromagnetic field is
produced by the coil windings. This electromagnetic
field draws the movable relay contact point away
from the fixed normally closed contact point, and
holds it against the fixed normally open contact
point. When the relay coil is de-energized, spring
pressure returns the movable contact point back
against the fixed normally closed contact point. A
resistor is connected in parallel with the relay coil in
the relay, and helps to dissipate voltage spikes and
electromagnetic interference that can be generated as
the electromagnetic field of the relay coil collapses.
The wiper high/low relay terminals are connected
to the vehicle electrical system through a connector
receptacle in the Power Distribution Center (PDC).
The inputs and outputs of the wiper high/low relay
include:
²Common Feed Terminal- The common feed
terminal (30) is connected to the output of the wiper
on/off relay at all times through the wiper on/off
relay output circuit.
²Coil Ground Terminal- The coil ground termi-
nal (85) is connected to a control output of the Body
Control Module (BCM) through a front wiper high/
low relay control circuit. The BCM controls front
wiper motor operation by controlling a ground path
through this circuit.
²Coil Battery Terminal- The coil battery ter-
minal (86) receives battery current at all times from
a circuit breaker in the Junction Block (JB) through
a fused ignition switch output (run-acc) circuit.
²Normally Open Terminal- The normally open
terminal (87) is connected to the high speed brush of
the front wiper motor through a front wiper high/low
relay high speed output circuit, and is connected to
the high speed brush whenever the relay is ener-
gized.
Fig. 25 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
KJFRONT WIPERS/WASHERS 8R - 23
WASHER RESERVOIR (Continued)

²Normally Closed Terminal- The normally
closed terminal (87A) is connected to the low speed
brush of the front wiper motor through a front wiper
high/low relay low speed output circuit, and is con-
nected to the low speed brush whenever the relay is
de-energized.
The wiper high/low relay can be diagnosed using
conventional diagnostic tools and methods.
DIAGNOSIS AND TESTING - WIPER HIGH/LOW
RELAY
The wiper high/low relay (Fig. 26) is located in the
Power Distribution Center (PDC) in the engine com-
partment near the battery. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.
(1) Remove the wiper high/low relay from the
PDC. (Refer to 8 - ELECTRICAL/WIPERS/WASH-
ERS/WIPER HIGH/LOW RELAY - REMOVAL).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals30 and 87, and no continuity between terminals 87A
and 30. If OK, reinstall the relay and use a DRBIIIt
scan tool to perform further testing. Refer to the
appropriate diagnostic information.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cover from the Power Distribution
Center (PDC) (Fig. 27).
(3) Remove the wiper high/low relay by grasping it
firmly and pulling it straight out from the receptacle
in the PDC.
INSTALLATION
(1) Position the wiper high/low relay to the proper
receptacle in the Power Distribution Center (PDC)
(Fig. 27).
(2) Align the wiper high/low relay terminals with
the terminal cavities in the PDC receptacle.
(3) Push firmly and evenly on the top of the wiper
high/low relay until the terminals are fully seated in
the terminal cavities in the PDC receptacle.
(4) Reinstall the cover onto the PDC.
(5) Reconnect the battery negative cable.
Fig. 26 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
Fig. 27 Power Distribution Center
1 - FUEL PUMP RELAY
2 - STARTER MOTOR RELAY
3 - BLOWER MOTOR RELAY
4 - A/C COMPRESSOR CLUTCH RELAY
5 - OXYGEN SENSOR DOWNSTREAM RELAY
6 - AUTO SHUT DOWN RELAY
7-SPARE
8-SPARE
9a - (M/T) CLUTCH INTERLOCK RELAY
9b - (A/T) TRANSMISSION CONTROL RELAY
10 - SPARE
11 - WIPER HIGH/LOW RELAY
12 - WIPER ON/OFF RELAY
8R - 24 FRONT WIPERS/WASHERSKJ
WIPER HIGH/LOW RELAY (Continued)

WIPER ON/OFF RELAY
DESCRIPTION
The wiper on/off relay is located in the Power Dis-
tribution Center (PDC) in the engine compartment
near the battery. The wiper on/off relay is a conven-
tional International Standards Organization (ISO)
micro relay (Fig. 28). Relays conforming to the ISO
specifications have common physical dimensions, cur-
rent capacities, terminal patterns, and terminal func-
tions. The relay is contained within a small,
rectangular, molded plastic housing and is connected
to all of the required inputs and outputs by five inte-
gral male spade-type terminals that extend from the
bottom of the relay base.
The wiper on/off relay cannot be adjusted or
repaired and, if faulty or damaged, the unit must be
replaced.
OPERATION
The wiper on/off relay is an electromechanical
switch that uses a low current input from the Body
Control Module (BCM) to control a high current out-put to the front wiper motor. The movable common
feed contact point is held against the fixed normally
closed contact point by spring pressure. When the
relay coil is energized, an electromagnetic field is
produced by the coil windings. This electromagnetic
field draws the movable relay contact point away
from the fixed normally closed contact point, and
holds it against the fixed normally open contact
point. When the relay coil is de-energized, spring
pressure returns the movable contact point back
against the fixed normally closed contact point. A
resistor is connected in parallel with the relay coil in
the relay, and helps to dissipate voltage spikes and
electromagnetic interference that can be generated as
the electromagnetic field of the relay coil collapses.
The wiper on/off relay terminals are connected to
the vehicle electrical system through a connector
receptacle in the Power Distribution Center (PDC).
The inputs and outputs of the wiper on/off relay
include:
²Common Feed Terminal- The common feed
terminal (30) is connected to the common feed termi-
nal of the wiper high/low relay at all times through
the wiper on/off relay output circuit.
²Coil Ground Terminal- The coil ground termi-
nal (85) is connected to a control output of the Body
Control Module (BCM) through a front wiper on/off
relay control circuit. The BCM controls front wiper
motor operation by controlling a ground path through
this circuit.
²Coil Battery Terminal- The coil battery ter-
minal (86) receives battery current at all times from
a circuit breaker in the Junction Block (JB) through
a fused ignition switch output (run-acc) circuit.
²Normally Open Terminal- The normally open
terminal (87) receives battery current at all times
from a circuit breaker in the Junction Block (JB)
through a fused ignition switch output (run-acc) cir-
cuit, and provides battery current to the front wiper
on/off relay output circuit whenever the relay is ener-
gized.
²Normally Closed Terminal- The normally
closed terminal (87A) is connected to the wiper park
switch in the front wiper motor through the front
wiper park switch sense circuit, and is connected to
the wiper park switch whenever the relay is de-ener-
gized.
The wiper on/off relay can be diagnosed using con-
ventional diagnostic tools and methods.
Fig. 28 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
KJFRONT WIPERS/WASHERS 8R - 25

DIAGNOSIS AND TESTING - WIPER ON/OFF
RELAY
The wiper on/off relay (Fig. 29) is located in the
Power Distribution Center (PDC) in the engine com-
partment near the battery. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.
(1) Remove the wiper on/off relay from the PDC.
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER ON/OFF RELAY - REMOVAL).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, reinstall the relay and use a DRBIIIt
scan tool to perform further testing. Refer to the
appropriate diagnostic information.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cover from the Power Distribution
Center (PDC) (Fig. 30).
(3) Remove the wiper on/off relay by grasping it
firmly and pulling it straight out from the receptacle
in the PDC.
INSTALLATION
(1) Position the wiper on/off relay to the proper
receptacle in the Power Distribution Center (PDC)
(Fig. 30).
(2) Align the wiper on/off relay terminals with the
terminal cavities in the PDC receptacle.
(3) Push firmly and evenly on the top of the wiper
on/off relay until the terminals are fully seated in the
terminal cavities in the PDC receptacle.
(4) Reinstall the cover onto the PDC.
(5) Reconnect the battery negative cable.
Fig. 29 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
Fig. 30 Power Distribution Center
1 - FUEL PUMP RELAY
2 - STARTER MOTOR RELAY
3 - BLOWER MOTOR RELAY
4 - A/C COMPRESSOR CLUTCH RELAY
5 - OXYGEN SENSOR DOWNSTREAM RELAY
6 - AUTO SHUT DOWN RELAY
7-SPARE
8-SPARE
9a - (M/T) CLUTCH INTERLOCK RELAY
9b - (A/T) TRANSMISSION CONTROL RELAY
10 - SPARE
11 - WIPER HIGH/LOW RELAY
12 - WIPER ON/OFF RELAY
8R - 26 FRONT WIPERS/WASHERSKJ
WIPER ON/OFF RELAY (Continued)

²Rear Wiper Module- The rear wiper motor
output shaft is the only visible component of the rear
wiper module. The remainder of the module is con-
cealed within the tailgate below the rear flip-up glass
opening. The rear wiper module includes the module
bracket, the rear wiper motor, and the rear wiper
electronic control circuitry.
²Washer Pump/Motor- The reversible electric
washer pump/motor unit is located in a dedicated
hole on the lower outboard side of the washer reser-
voir, behind the right front wheel house splash
shield. This single reversible washer pump/motor
provides washer fluid to either the front or rear
washer system plumbing, depending upon the direc-
tion of the pump motor rotation. (Refer to 8 - ELEC-
TRICAL/FRONT WIPERS/WASHERS/WASHER
PUMP MOTOR - DESCRIPTION).
²Washer Reservoir- The washer reservoir is
concealed behind the right front wheel house splash
shield ahead of the right front wheel. The washer
reservoir filler neck is the only visible portion of the
reservoir, and it is accessed from the right front cor-
ner of the engine compartment. This single washer
reservoir is shared by both the front and rear washer
systems. (Refer to 8 - ELECTRICAL/FRONT WIP-
ERS/WASHERS/WASHER RESERVOIR - DESCRIP-
TION).
Hard wired circuitry connects the rear wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the rear wiper and
washer system components through the use of a com-
bination of soldered splices, splice block connectors,
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
OPERATING MODES The components of the rear
wiper and washer system are designed to work in
concert to provide the following operating modes:
²Continuous Wipe Mode- The control ring on
the right (wiper) control stalk of the multi-function
switch has an On position. When selected, this
switch position will cause the rear wiper motor to
operate in a continuous manner at a fixed wipe cycle
speed.
²Intermittent Wipe Mode- The control ring on
the right (wiper) control stalk of the multi-function
switch has a Delay position. When selected, thisswitch position will cause the rear wiper motor to
operate in an intermittent manner at a fixed interval
wipe cycle speed.
²Washer Mode- The control ring on the right
(wiper) control stalk of the multi-function switch has
two momentary Wash positions, one at the end of
each direction of control ring rotation. When the con-
trol ring is rotated to the downward (counterclock-
wise) Wash position, the rear washer system will
dispense washer fluid onto the flip-up glass and the
rear wiper motor will operate in a continuous mode
for as long as the switch is held closed, then provide
several additional wipe cycles after the washer
switch is released (wipe-after-wash mode). When the
control ring is rotated to the upward (clockwise)
Wash position, the rear washer system will dispense
washer fluid onto the flip-up glass and the rear wiper
motor will operate in a continuous mode for as long
as the switch is held closed, then return to fixed wipe
mode operation after the washer switch is released.
²Wipe-After-Wash Mode- The control ring on
the right (wiper) control stalk of the multi-function
switch has two momentary Wash positions, one at
the end of each direction of control ring rotation.
When the control ring is rotated to the downward
(counterclockwise) Wash position, the rear washer
system will dispense washer fluid onto the flip-up
glass and the rear wiper motor will operate in a con-
tinuous mode for as long as the switch is held closed,
then provide several additional wipe cycles after the
washer switch is released.
OPERATION
The rear wiper and washer system is designed to
provide the vehicle operator with a convenient, safe,
and reliable means of maintaining visibility through
the rear flip-up glass. The various components of this
system are designed to convert electrical energy pro-
duced by the vehicle electrical system into the
mechanical action of the wiper blade to wipe the out-
side surface of the glass, as well as into the hydraulic
action of the washer system to apply washer fluid
stored in an on-board reservoir to the area of the
glass to be wiped. When combined, these components
provide the means to effectively maintain clear visi-
bility for the vehicle operator by removing excess
accumulations of rain, snow, bugs, mud, or other
minor debris from the swing gate flip up glass sur-
face that might be encountered while driving the
vehicle under numerous types of inclement operating
conditions.
The vehicle operator initiates all rear wiper and
washer system functions with the right (wiper) con-
trol stalk of the multi-function switch that extends
from the right side of the steering column, just below
the steering wheel. Rotating the control ring on the
KJREAR WIPERS/WASHERS 8R - 29
REAR WIPERS/WASHERS (Continued)

CIRCUIT FUNCTION
U OPEN
V SPEED CONTROL, WIPER/
WASHER
W OPEN
X AUDIO SYSTEMS
Y OPEN
Z GROUNDS
DESCRIPTION - SECTION IDENTIFICATION AND
INFORMATION
The wiring diagrams are grouped into individual
sections. If a component is most likely found in a par-
ticular group, it will be shown complete (all wires,
connectors, and pins) within that group. For exam-
ple, the Auto Shutdown Relay is most likely to be
found in Group 30, so it is shown there complete. It
can, however, be shown partially in another group if
it contains some associated wiring.
Splice diagrams in Section 8W-70 show the entire
splice and provide references to other sections the
splices serves. Section 8W-70 only contains splice dia-
grams that are not shown in their entirety some-
where else in the wiring diagrams.
Section 8W-80 shows each connector and the cir-
cuits involved with that connector. The connectors
are identified using the name/number on the dia-
gram pages.
WIRING SECTION CHART
GROUP TOPIC
8Wa-01 thru
8W-09General information and Diagram
Overview
8Wa-10 thru
8W-19Main Sources of Power and
Vehicle Grounding
8Wa-20 thru
8W-29Starting and Charging
8Wa-30 thru
8W-39Powertrain/Drivetrain Systems
8Wa-40 thru
8W-49Body Electrical items and A/C
8Wa-50 thru
8W-59Exterior Lighting, Wipers and
Trailer Tow
8Wa-60 thru
8W-69Power Accessories
8Wa-70 Splice Information
8Wa-80 Connector Pin Outs
8Wa-91 Connector, Ground and Splice
Locations
DESCRIPTION - CONNECTOR, GROUND AND
SPLICE INFORMATION
CAUTION: Not all connectors are serviced. Some
connectors are serviced only with a harness. A typ-
ical example might be the Supplemental Restraint
System connectors. Always check parts availability
before attempting a repair.
IDENTIFICATION
In-line connectors are identified by a number, as
follows:
²In-line connectors located in the engine compart-
ment are C100 series numbers
²In-line connectors located in the Instrument
Panel area are C200 series numbers.
²In-line connectors located in the body are C300
series numbers.
²Jumper harness connectors are C400 series
numbers.
²Grounds and ground connectors are identified
with a ªGº and follow the same series numbering as
the in-line connectors.
²Splices are identified with an ªSº and follow the
same series numbering as the in-line connectors.
²Component connectors are identified by the com-
ponent name instead of a number. Multiple connec-
tors on a component use a C1, C2, etc. identifier.
LOCATIONS
Section 8W-91 contains connector/ground/splice
location illustrations. The illustrations contain the
connector name (or number)/ground number/splice
number and component identification. Connector/
ground/splice location charts in section 8W-91 refer-
ence the figure numbers of the illustrations.
The abbreviation T/O is used in the component
location section to indicate a point in which the wir-
ing harness branches out to a component. The abbre-
viation N/S means Not Shown in the illustrations
WARNINGS - GENERAL
WARNINGSprovide information to prevent per-
sonal injury and vehicle damage. Below is a list of
general warnings that should be followed any time a
vehicle is being serviced.
WARNING:: ALWAYS WEAR SAFETY GLASSES FOR
EYE PROTECTION.
WARNING: USE SAFETY STANDS ANYTIME A PRO-
CEDURE REQUIRES BEING UNDER A VEHICLE.
8Wa - 01 - 6 8W-01 WIRING DIAGRAM INFORMATIONKJ
WIRING DIAGRAM INFORMATION (Continued)

ENGINE - 3.7L
TABLE OF CONTENTS
page page
ENGINE - 3.7L
DESCRIPTION..........................3
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - INTRODUCTION............4
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - PERFORMANCE............4
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - MECHANICAL..............6
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - LUBRICATION..............7
DIAGNOSIS AND TESTING - CYLINDER
COMPRESSION PRESSURE..............8
DIAGNOSIS AND TESTING - CYLINDER
COMBUSTION PRESSURE LEAKAGE.......8
STANDARD PROCEDURE
STANDARD PROCEDURE - ENGINE
GASKET SURFACE PREPARATION.........9
STANDARD PROCEDURE - REPAIR
DAMAGED OR WORN THREADS..........9
STANDARD PROCEDURE - ENGINE CORE
AND OIL GALLERY PLUGS..............10
REMOVAL.............................10
INSTALLATION.........................11
SPECIFICATIONS
TORQUE............................12
3.7L ENGINE.........................12
SPECIAL TOOLS
3.7L ENGINE.........................15
AIR CLEANER ELEMENT
REMOVAL - 3.7L........................19
INSTALLATION - 3.7L....................19
CYLINDER HEAD - LEFT
DESCRIPTION - VALVE GUIDES...........19
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - HYDRAULIC
LASH ADJUSTER.....................19
DIAGNOSIS AND TESTING - CYLINDER
HEAD GASKET.......................19
REMOVAL.............................20
CLEANING............................22
INSTALLATION.........................22
CAMSHAFT(S)
DESCRIPTION.........................23
REMOVAL.............................24
INSTALLATION.........................25
CYLINDER HEAD COVER(S)
DESCRIPTION.........................25
REMOVAL.............................25INSTALLATION.........................26
INTAKE/EXHAUST VALVES & SEATS
DESCRIPTION.........................26
STANDARD PROCEDURE - REFACING......26
REMOVAL.............................27
INSTALLATION.........................28
ROCKER ARM
DESCRIPTION.........................29
VALVE GUIDE SEALS
DESCRIPTION.........................29
VALVE SPRINGS
DESCRIPTION.........................29
REMOVAL.............................29
INSTALLATION.........................29
CYLINDER HEAD - RIGHT
DESCRIPTION
DESCRIPTION - CYLINDER HEAD........30
DESCRIPTION - VALVE GUIDES..........30
DESCRIPTION........................30
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - HYDRAULIC
LASH ADJUSTER.....................30
DIAGNOSIS AND TESTING - CYLINDER
HEAD GASKET.......................30
REMOVAL.............................31
CLEANING............................31
INSPECTION..........................32
INSTALLATION.........................32
CAMSHAFT(S)
DESCRIPTION.........................33
REMOVAL.............................33
INSTALLATION.........................33
CYLINDER HEAD COVER(S)
REMOVAL.............................34
INSTALLATION.........................34
INTAKE/EXHAUST VALVES & SEATS
STANDARD PROCEDURE - REFACING......34
REMOVAL.............................35
INSTALLATION.........................36
ROCKER ARM
DESCRIPTION.........................37
REMOVAL.............................37
INSTALLATION.........................37
VALVE GUIDE SEALS
DESCRIPTION.........................38
VALVE SPRINGS
DESCRIPTION.........................38
REMOVAL.............................38
INSTALLATION.........................38
KJENGINE - 3.7L 9 - 1