FASTENER USAGE
DESCRIPTION
DESCRIPTION
WARNING: USE OF AN INCORRECT FASTENER
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.
Figure art, specifications and torque references in
this Service Manual are identified in metric and SAE
format.
During any maintenance or repair procedures, it is
important to salvage all fasteners (nuts, bolts, etc.)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.
DESCRIPTION
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
THREADED HOLE REPAIR
DESCRIPTION
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
INTERNATIONAL SYMBOLS
DESCRIPTION
The graphic symbols illustrated in the following
International Control and Display Symbols Chart
(Fig. 3) are used to identify various instrument con-
trols. The symbols correspond to the controls and dis-
plays that are located on the instrument panel.
Fig. 3 INTERNATIONAL CONTROL AND DISPLAY SYMBOLS
1 High Beam 13 Rear Window Washer
2 Fog Lamps 14 Fuel
3 Headlamp, Parking Lamps, Panel Lamps 15 Engine Coolant Temperature
4 Turn Warning 16 Battery Charging Condition
5 Hazard Warning 17 Engine Oil
6 Windshield Washer 18 Seat Belt
7 Windshield Wiper 19 Brake Failure
8 Windshield Wiper and Washer 20 Parking Brake
9 Windscreen Demisting and Defrosting 21 Front Hood
10 Ventilating Fan 22 Rear hood (Decklid)
11 Rear Window Defogger 23 Horn
12 Rear Window Wiper 24 Lighter
4 INTRODUCTIONKJ
VEHICLE EMISSION CONTROL
INFORMATION (VECI) LABEL
DESCRIPTION
All models have a Vehicle Emission Control Infor-
mation (VECI) Label. DaimlerChrysler permanently
attaches the label in the engine compartment (Fig.
4). The label cannot be removed without defacing
label information and destroying label.
The label contains the vehicle's emission specifica-
tions and vacuum hose routings. All hoses must be
connected and routed according to the label.
The label also contains an engine vacuum sche-
matic. There are unique labels for vehicles built for
sale in the state of California and the country of
Canada. Canadian labels are written in both the
English and French languages.
The VECI label contains the following:
²Engine family and displacement
²Evaporative family
²Emission control system schematic
²Certification application
²Engine timing specifications (if adjustable)
²Idle speeds (if adjustable)
²Spark plug and gap
VEHICLE IDENTIFICATION
NUMBER
DESCRIPTION
The Vehicle Identification Number (VIN) plate is
located on the lower left A-pillar and is visible
through the windshield (Fig. 5). The VIN contains 17
characters that provide data concerning the vehicle.
Refer to the VIN decoding chart to determine the
identification of a vehicle.
The Vehicle Identification Number is also
imprinted on the:
²Vehicle Safety Certification Label.
²Frame rail.
To protect the consumer from theft and possible
fraud the manufacturer is required to include a
Check Digit at the ninth position of the Vehicle Iden-
tification Number. The check digit is used by the
manufacturer and government agencies to verify the
authenticity of the vehicle and official documenta-
tion. The formula to use the check digit is not
released to the general public.
Fig. 4 VECI LABEL LOCATION
1 - RADIATOR SUPPORT
2 - VECI LABEL
Fig. 5 VIN NUMBER LOCATION
1 - A-PILLAR
2 - VIN CODE PLATE
8 INTRODUCTIONKJ
LAMPS/LIGHTING - INTERIOR
TABLE OF CONTENTS
page page
LAMPS/LIGHTING - INTERIOR
DESCRIPTION.........................65
OPERATION...........................67
DIAGNOSIS AND TESTING - LAMPS/
LIGHTING - INTERIOR..................68
SPECIFICATIONS - LAMPS/LIGHTING -
INTERIOR...........................71
ASH RECEIVER LAMP BULB
REMOVAL.............................71
INSTALLATION.........................71
ASH RECEIVER LAMP UNIT
REMOVAL.............................72
INSTALLATION.........................72
CARGO LAMP BULB
REMOVAL.............................72
INSTALLATION.........................73
CARGO LAMP SWITCH
REMOVAL.............................73
INSTALLATION.........................74
CARGO LAMP UNIT
REMOVAL.............................74
INSTALLATION.........................74
COMPASS MINI-TRIP ILLUMINATION BULB
REMOVAL.............................74
INSTALLATION.........................75
COURTESY LAMP BULB
REMOVAL.............................75
INSTALLATION.........................76
COURTESY LAMP UNIT
REMOVAL.............................76INSTALLATION.........................77
DOOR AJAR SWITCH
DESCRIPTION.........................77
OPERATION...........................77
FLIP-UP GLASS AJAR SWITCH
DESCRIPTION.........................77
OPERATION...........................77
HEATER-A/C CONTROL ILLUMINATION BULB
REMOVAL.............................78
INSTALLATION.........................78
READING LAMP BULB
REMOVAL.............................79
INSTALLATION.........................79
READING LAMP SWITCH
REMOVAL.............................80
INSTALLATION.........................80
READING LAMP UNIT
REMOVAL.............................81
INSTALLATION.........................81
TAILGATE AJAR SWITCH
DESCRIPTION.........................82
OPERATION...........................82
TRANSMISSION RANGE INDICATOR
ILLUMINATION BULB
REMOVAL.............................82
INSTALLATION.........................83
VANITY LAMP BULB
REMOVAL.............................83
INSTALLATION.........................84
LAMPS/LIGHTING - INTERIOR
DESCRIPTION
The interior lighting system (Fig. 1) for this model
includes the following incandescent interior lamps:
²Ash Receiver Lamp- An available ash receiver
lamp is located above the ash receiver housing
behind the instrument panel center bezel, and is con-
trolled by the panel lamps dimmer circuit.
²Cargo Lamp- An available cargo lamp with an
integral lens-actuated courtesy disable switch is
located in the headliner near the rear roof header,
and is controlled by the courtesy lamp circuit.
²Courtesy Lamps- Available courtesy lamps are
located below both the right and left side of the
instrument panel, and are controlled by the courtesy
lamp circuit.²Compass Mini-Trip Control Illumination
Lamps- The optional Compass Mini-Trip Computer
(CMTC) has three replaceable control illumination
bulb/bulb holder units on its circuit board that are
controlled by the panel lamps dimmer circuit.
²Dome Lamp- A standard front dome lamp that
does not include an on-off switch is located in the
headliner near the windshield header, and is con-
trolled by the courtesy lamp circuit.
²Hazard Switch Illumination/Indicator
Lamp- The hazard switch control button has a non-
replaceable illumination/indicator bulb soldered onto
its circuit board that is controlled by both the hazard
switch circuitry and the panel lamps dimmer circuit.
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
EXTERIOR/HAZARD SWITCH - DESCRIPTION).
²Heater-Air Conditioner Control Illumina-
tion Lamps- The heater-air conditioner control has
KJLAMPS/LIGHTING - INTERIOR 8L - 65
two replaceable control illumination bulb/bulb holder
units on its circuit board that are controlled by the
panel lamps dimmer circuit.
²Instrument Cluster Illumination Lamps-
The ElectroMechanical Instrument Cluster (EMIC)
has nine replaceable general illumination bulb/bulb
holder units on its circuit board that are controlled
by the panel lamps dimmer circuit. (Refer to 8 -ELECTRICAL/INSTRUMENT CLUSTER -
DESCRIPTION).
²Reading Lamps- Available front seat driver
side and passenger side reading lamps located in the
headliner near the windshield header are controlled
by both the courtesy lamp circuit and independent
lens-actuated switches.
²Transmission Range Indicator Illumination
Lamp- Vehicles equipped with an automatic trans-
Fig. 1 Courtesy Lamps
1 - COURTESY LAMP (2)
2 - DOME OR READING LAMP3 - VANITY LAMP (2)
4 - CARGO LAMP
8L - 66 LAMPS/LIGHTING - INTERIORKJ
LAMPS/LIGHTING - INTERIOR (Continued)
mission have an illuminated transmission range indi-
cator integral to the console mounted gearshift
mechanism, and controlled by the panel lamps dim-
mer circuit.
²Vanity Lamps- Available single intensity van-
ity lamps are located on each side of a covered mirror
on both the right and left sun visors, and are con-
trolled by an integral vanity mirror cover-actuated
switch on the courtesy lamp circuit.
Other components of the interior lighting system
for this model include:
²Body Control Module- The Body Control
Module (BCM) is located on the Junction Block (JB)
under the driver side outboard end of the instrument
panel. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/BODY CONTROL MODULE
- DESCRIPTION).
²Door Ajar Switches- A door ajar switch is
integral to the door latch mechanism of each front
and rear door.
²Flip-Up Glass Ajar Switch- A flip-up glass
ajar switch is integral to the flip-up glass latch mech-
anism on the top of the tailgate inner panel.
²Multi-Function Switch- The multi-function
switch is located on the top of the steering column,
just below the steering wheel. The multi-function
switch includes a left (lighting) control stalk and a
right (wiper) control stalk. The left control stalk is
dedicated to providing almost all of the driver con-
trols for both the exterior and interior lighting sys-
tems. (Refer to 8 - ELECTRICAL/LAMPS/LIGHTING
- EXTERIOR/MULTI-FUNCTION SWITCH -
DESCRIPTION).
²Tailgate Ajar Switch- A tailgate ajar switch is
integral to the latch mechanism of the tailgate.
Hard wired circuitry connects the interior lighting
system components to the electrical system of the
vehicle. These hard wired circuits are integral to sev-
eral wire harnesses, which are routed throughout the
vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the interior lighting
system components through the use of a combination
of soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
OPERATION
The interior lighting systems can be divided into
two general classifications based upon the circuit
that controls their operation: The courtesy lamp cir-cuit, or the panel lamps dimmer circuit. Following
are paragraphs that briefly describe the operation of
each of the major interior lighting systems. The hard
wired circuits and components of the interior lighting
systems may be diagnosed and tested using conven-
tional diagnostic tools and procedures. However, con-
ventional diagnostic methods may not prove
conclusive in the diagnosis of the Body Control Mod-
ule (BCM), the ElectroMechanical Instrument Clus-
ter (EMIC), or the Programmable Communications
Interface (PCI) data bus network. The most reliable,
efficient, and accurate means to diagnose the BCM,
the EMIC, and the PCI data bus network inputs and
outputs related to the various interior lighting sys-
tems requires the use of a DRBIIItscan tool. Refer
to the appropriate diagnostic information.
COURTESY LAMP CIRCUIT Depending upon the
selected vehicle options the courtesy lamp circuit
may include the courtesy lamps located below the
instrument panel, the dome or map/reading lamps
located in the headliner near the windshield, the
cargo lamp located in the headliner near the rear
roof header, and the vanity lamps located in the sun
visors. The lamps in the courtesy lamp circuit are
provided with battery current at all times from a
fused B(+) fuse in the Junction Block (JB) through a
fused B(+) circuit. The Body Control Module (BCM)
controls the ground path for these lamps using an
internal driver through the courtesy lamp driver cir-
cuit based upon hard wired inputs from the door ajar
switches, the flip-up glass ajar switch, and the tail-
gate ajar switch. After all of the ajar switch inputs to
the BCM transition to open, the BCM will keep the
lamps illuminated for about 27 seconds, then fade
the lamps to off (theater dimming) over about three
seconds.
The BCM also provides courtesy lamp operation
based upon a resistor multiplexed input from the
interior lighting control ring on the left (lighting)
control stalk of the multi-function switch through the
headlamp switch mux circuit, and in response to cer-
tain inputs from the optional Remote Keyless Entry
(RKE) system. A resistor multiplexed courtesy lamp
defeat input from the control ring on the left (light-
ing) control stalk of the multi-function switch will
cause the BCM to override normal courtesy lamp
operation based upon inputs from all of the ajar
switches. A hard wired input from the courtesy lamp
defeat switch in the optional cargo lamp through a
rear courtesy lamp control circuit will cause the BCM
to override normal courtesy lamp operation based
upon inputs from only the flip-up glass and tailgate
ajar switches.
For those lamps on the courtesy lamp circuit with
independent switching, such as the optional reading
lamps and vanity lamps, the BCM provides a ground
KJLAMPS/LIGHTING - INTERIOR 8L - 67
LAMPS/LIGHTING - INTERIOR (Continued)
continuous duty for 110/115 volts and 60 Hz. They
must also have a field strength of over 350 gauss at 7
millimeters (0.25 inch) beyond the tip of the probe.
To demagnetize the roof panel and the overhead
console forward mounting screw, proceed as follows:
(1) Be certain that the ignition switch is in the Off
position, before you begin the demagnetizing proce-
dure.
(2) Connect the degaussing tool to an electrical
outlet, while keeping the tool at least 61 centimeters
(2 feet) away from the compass unit.
(3) Slowly approach the head of the overhead con-
sole forward mounting screw with the degaussing
tool connected.
(4) Contact the head of the screw with the plastic
coated tip of the degaussing tool for about two sec-
onds.
(5) With the degaussing tool still energized, slowly
back it away from the screw. When the tip of the tool
is at least 61 centimeters (2 feet) from the screw
head, disconnect the tool.
(6) Place a piece of paper approximately 22 by 28
centimeters (8.5 by 11 inches), oriented on the vehicle
lengthwise from front to rear, on the center line of
the roof at the windshield header (Fig. 4). The pur-
pose of the paper is to protect the roof panel from
scratches, and to define the area to be demagnetized.
(7) Connect the degaussing tool to an electrical
outlet, while keeping the tool at least 61 centimeters
(2 feet) away from the compass unit.
(8) Slowly approach the center line of the roof
panel at the windshield header, with the degaussing
tool connected.
(9) Contact the roof panel with the plastic coated
tip of the degaussing tool. Be sure that the template
is in place to avoid scratching the roof panel. Using a
slow, back-and-forth sweeping motion, and allowing
13 millimeters (0.50 inch) between passes, move the
tool at least 11 centimeters (4 inches) to each side of
the roof center line, and 28 centimeters (11 inches)
back from the windshield header.
(10) With the degaussing tool still energized,
slowly back it away from the roof panel. When the
tip of the tool is at least 61 centimeters (2 feet) from
the roof panel, disconnect the tool.
(11) Calibrate the compass and adjust the compass
variance (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE - STANDARD PROCEDURE).
STANDARD PROCEDURE - COMPASS
VARIATION ADJUSTMENT
Compass variance, also known as magnetic decli-
nation, is the difference in angle between magnetic
north and true geographic north. In some geographic
locations, the difference between magnetic and geo-
graphic north is great enough to cause the compassto give false readings. If this problem occurs, the
compass variance setting may need to be changed.
To set the compass variance:
(1) Using the Variance Settings map, find your
geographic location and note the zone number (Fig.
5).
(2) Turn the ignition switch to the On position. If
the compass/thermometer data is not currently being
displayed, momentarily depress and release the C/T
push button to reach the compass/thermometer dis-
play.
(3) Depress the Reset push button and hold the
button down until ªVARIANCE = XXº appears in the
display. This takes about five seconds.
(4) Release the Reset push button. ªVARIANCE
=XX º will remain in the display. ªXXº equals the cur-
rent variance zone setting.
(5) Momentarily depress and release the Step push
button to step through the zone numbers, until the
zone number for your geographic location appears in
the display.
(6) Momentarily depress and release the Reset
push button to enter the displayed zone number into
the CMTC module memory.
(7) Confirm that the correct directions are now
indicated by the compass.
Fig. 4 Roof Demagnetizing Pattern
KJMESSAGE SYSTEMS 8M - 3
OVERHEAD CONSOLE (Continued)
REMOVAL
OVERHEAD CONSOLE - REMOVAL
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the overhead console retaining screw,
located in the front of console near the windshield.
(3) Using your fingertips, grasp the sides of the
overhead console and pull straight down evenly to
disengage the two snap clips at the rear of the unit.
(4) Lower the overhead console far enough to
access the wire harness connectors.
(5) Disconnect the control module, courtesy lamps
and power sunroof switch electrical connectors, if
equipped.
(6) Remove the overhead console assembly from
the vehicle.
INSTALLATION
(1) Position the overhead console in the vehicle
and connect the wire harness connectors.
(2) Connect the control module, courtesy lamps
and power sunroof switch electrical connectors, if
equipped.
(3) Grasp the sides of the overhead console and
push straight up evenly to engage the two snap clips
at the rear of the unit.
(4) Install the overhead console retaining screw,
located in the front of console near the windshield.
Torque the screw to 1.2 N´m (10 in. lbs.).
(5) Connect the negative battery cable.
COMPASS/MINI-TRIP
COMPUTER
DESCRIPTION
The Compass Mini-Trip Computer (CMTC) is
located in the overhead console on models equipped
with this option. The Compass Mini-Trip Computer
module features a large Vacuum Fluorescent Display
(VFD) screen for displaying information, and four
back-lit push button function switches labeled C/T
(compass/thermometer), RESET, STEP, and US/M
(United States/Metric Scale).
The Compass Mini-Trip Computer module contains
a central processing unit and interfaces with other
electronic modules in the vehicle over the Program-
mable Communications Interface (PCI) data bus net-
work. The PCI data bus network allows the sharing
of sensor information. This helps to reduce wire har-
ness complexity, reduce internal controller hardware,
and reduce component sensor current loads. At the
same time, this system provides increased reliability,
enhanced diagnostics, and allows the addition of
many new feature capabilities.
The Compass Mini-Trip Computer module contains
six informational displays which can be displayed
using the four outer buttons on the overhead console.
When the vehicle is first turned ON:
²CMTC blanks the display for a half second
²Displays whatever was being viewed when the
ignition was last turned OFF
Fig. 5 Variance Settings
8M - 4 MESSAGE SYSTEMSKJ
OVERHEAD CONSOLE (Continued)
An electrically operated intermittent front wiper
and washer system is standard factory-installed
safety equipment on this model (Fig. 1). The front
wiper and washer system includes the following
major components, which are described in further
detail elsewhere in this service information:
²Body Control Module- The Body Control
Module (BCM) is located on the Junction Block (JB)
under the driver side outboard end of the instrument
panel. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/BODY CONTROL MODULE
- DESCRIPTION).
²Front Check Valve- The front washer system
check valve is integral to the wye fitting located in
the washer plumbing between the cowl plenum
washer hose and the front washer nozzles, and is
concealed beneath the cowl plenum cover/grille panel
at the base of the windshield.
²Front Washer Nozzle- Two fluidic front
washer nozzles are secured with integral snap fea-
tures to dedicated openings in the cowl plenum cover/
grille panel located near the base of the windshield.
²Front Washer Plumbing- The plumbing for
the front washer system consists of rubber hoses and
molded plastic fittings. The plumbing is routed along
the right side of the engine compartment from the
washer reservoir, and through the dash panel into
the cowl plenum to the front washer nozzle fittings
beneath the cowl plenum cover/grille panel.
²Front Wiper Arm- The two front wiper arms
are secured with nuts to the threaded studs on the
ends of the two wiper pivot shafts, which extend
through the cowl plenum cover/grille panel located
near the base of the windshield.
²Front Wiper Blade- The two front wiper
blades are secured to the two front wiper arms with
an integral latch, and are parked on the glass near
the bottom of the windshield when the front wiper
system is not in operation.
²Front Wiper Module- The front wiper pivot
shafts are the only visible components of the front
wiper module. The remainder of the module is con-
cealed within the cowl plenum area beneath the cowl
plenum cover/grille panel. The front wiper module
includes the wiper module bracket, four rubber-iso-
lated wiper module mounts, the front wiper motor,
the wiper motor crank arm, the two wiper drive
links, and the two front wiper pivots.
²Multi-Function Switch- The multi-function
switch is located on the top of the steering column,
just below the steering wheel. The multi-function
switch includes a left (lighting) control stalk and a
right (wiper) control stalk. The right control stalk is
dedicated to providing all of the driver controls for
both the front and rear wiper systems. (Refer to 8 -ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/
MULTI-FUNCTION SWITCH - DESCRIPTION).
²Washer Fluid Level Switch- The washer fluid
level switch is located in a dedicated hole near the
center of the rearward facing surface of the washer
reservoir, behind the right front wheel house splash
shield.
²Washer Pump/Motor- The reversible electric
washer pump/motor unit is located in a dedicated
hole on the lower outboard side of the washer reser-
voir, behind the right front wheel house splash
shield. This single reversible washer pump/motor
provides washer fluid to either the front or rear
washer system plumbing, depending upon the direc-
tion of the pump motor rotation.
²Washer Reservoir- The washer reservoir is
concealed behind the right front wheel house splash
shield ahead of the right front wheel. The washer
reservoir filler neck is the only visible portion of the
reservoir, and it is accessed from the right front cor-
ner of the engine compartment.
²Wiper High-Low Relay- The wiper high-low
relay is an International Standards Organization
(ISO) micro relay located in the Power Distribution
Center (PDC) in the engine compartment near the
battery.
²Wiper On-Off Relay- The wiper on-off relay is
an International Standards Organization (ISO) micro
relay located in the Power Distribution Center (PDC)
in the engine compartment near the battery.
Hard wired circuitry connects the front wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the front wiper and
washer system components through the use of a com-
bination of soldered splices, splice block connectors,
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
OPERATING MODES The components of the front
wiper and washer system are designed to work in
concert to provide the following operating modes:
²Continuous Wipe Mode- The control knob on
the right (wiper) control stalk of the multi-function
switch has two continuous wipe positions, Low and
High. When selected, these switch positions will
cause the two-speed front wiper motor to operate in a
continuous low or high speed cycle.
KJFRONT WIPERS/WASHERS 8R - 3
FRONT WIPERS/WASHERS (Continued)