INSTALLATION - 3/8(PRESSURE HOSE
NOTE: Lubrication and a new o-ring must be used
when reinstalling.
(1) Install the hoses to the vehicle.
(2) Reconnect the high pressure hose to the
hydraulic fan motor (Fig. 10) Tighten the hose to
22.5 N´m (17 ft.lbs.).
(3) Reconnect the high pressure hose to the power
steering gear (Fig. 10) Tighten the hose to 22.5 N´m
(17 ft.lbs.).
(4) Install the hose to the clipped position on the
fan shroud.
(5) Install the metal skid plate.
(6) Install the air box,(Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
INSTALLATION).
(7) Refill the power steering fluid and bleed the
system,(Refer to 19 - STEERING/PUMP - STAN-
DARD PROCEDURE).
INSTALLATION - 3/8(RETURN HOSE
(1) Install the hoses to the vehicle.
(2) Reconnect the rubber hose to the steering
cooler outlet tube (Fig. 12) Tighten the hose clamp.
(3) Reconnect the rubber hose to the power steer-
ing reservoir (Fig. 12) Tighten the hose clamp.
(4) Install the air box,(Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
INSTALLATION).
(5) Refill the power steering fluid and bleed the
system,(Refer to 19 - STEERING/PUMP - STAN-
DARD PROCEDURE).
INSTALLATION - 3/8(GEAR OUTLET HOSE
NOTE: Lubrication and a new o-ring must be used
when reinstalling.
(1) Install the hoses to the vehicle.
(2) Reconnect the rubber hose to the steering
cooler inlet tube (Fig. 11) Tighten the hose clamp.
(3)
Reconnect the metal tube to the power steering
gear (Fig. 11) Tighten the hose to 22.5 N´m (17 ft.lbs.).
(4) Install the air box,(Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
INSTALLATION).
(5) Refill the power steering fluid and bleed the
system,(Refer to 19 - STEERING/PUMP - STAN-
DARD PROCEDURE).
INSTALLATION - INLET COOLER HOSE
(1) Install the cooler hose to the vehicle.
(2) Reconnect the cooler hose at the gear.
(3) Reconnect the lower hose at cooler (Fig. 6).
Tighten the hose to 22.5 N´m (17 ft.lbs.)
(4) Install the bracket holding the cooler hoses
(Fig. 13).(5) Install the air box,(Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
INSTALLATION).
(6) Install the grille opening reinforcement panel
(7) Install the front fascia grille assembly, (Refer to
13 - FRAMES & BUMPERS/BUMPERS/FRONT
FASCIA - INSTALLATION).
(8) Reconnect negative battery cable at battery.
(9) Refill the power steering fluid and bleed the
system,(Refer to 19 - STEERING/PUMP - STAN-
DARD PROCEDURE).
INSTALLATION - OUTLET COOLER HOSE
(1) Install the cooler hose to the vehicle.
(2) Reconnect the cooler hose at the reservoir.
(3) Reconnect the upper hose at the cooler (Fig. 6).
Tighten the hose to 22.5 N´m (17 ft. lbs.)
(4) Install the bracket holding the cooler hoses
(Fig. 13). Tighten the bracket to 22.5 N´m (17 ft. lbs.)
(5) Install the air box,(Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
INSTALLATION).
(6) Install the grille opening reinforcement panel
(7) Install the front fascia grille assembly, (Refer to
13 - FRAMES & BUMPERS/BUMPERS/FRONT
FASCIA - INSTALLATION).
(8) Reconnect negative battery cable at battery.
(9) Refill the power steering fluid and bleed the
system,(Refer to 19 - STEERING/PUMP - STAN-
DARD PROCEDURE).
PULLEY
DESCRIPTION
POWER STEERING PUMP PULLEY - 3.1L
DIESEL
To service the power steering pump pulley on the
3.1L turbo diesel engine. Refer to the power steering
pump removal and installation procedure in this
group. The pulley must be removed to service the
pump assembly. Detailed instructions are provided in
the pump procedure.
REMOVAL
CAUTION: On vehicles equipped with the 4.0L or
4.7L, Do not reuse the old power steering pump
pulley it is not intended for reuse. A new pulley
must be installed if removed.
(1) Remove pump assembly.
(2) Remove pulley from pump with Puller C-4333
or equivalent puller (Fig. 14).
WJPUMP 19 - 41
HOSES - 4.7L (Continued)
Normal calibration will be performed when sump
temperature is above 50 degrees F, or in the absence
of sump temperature data, after the first 10 minutes
of vehicle operation. Calibration of the pressure
transducer offset occurs each time the output shaft
speed falls below 200 RPM. Calibration shall be
repeated each 3 seconds the output shaft speed is
below 200 RPM. A 0.5 second pulse of 95% duty cycle
is applied to the governor pressure solenoid valve
and the transducer output is read during this pulse.
Averaging of the transducer signal is necessary to
reject electrical noise.
Under cold conditions (below 50 degrees F sump),
the governor pressure solenoid valve response may
be too slow to guarantee 0 psi during the 0.5 second
calibration pulse. Calibration pulses are continued
during this period, however the transducer output
valves are discarded. Transducer offset must be read
at key-on, under conditions which promote a stable
reading. This value is retained and becomes the off-
set during the9cold9period of operation.
GOVERNOR PRESSURE SOLENOID VALVE
The inlet side of the solenoid valve is exposed to
normal transmission line pressure. The outlet side of
the valve leads to the valve body governor circuit.
The solenoid valve regulates line pressure to pro-
duce governor pressure. The average current sup-
plied to the solenoid controls governor pressure. One
amp current produces zero kPa/psi governor pres-
sure. Zero amps sets the maximum governor pres-
sure.
The powertrain control module (PCM) turns on the
trans control relay which supplies electrical power to
the solenoid valve. Operating voltage is 12 volts
(DC). The PCM controls the ground side of the sole-
noid using the governor pressure solenoid control cir-
cuit.
GOVERNOR PRESSURE SENSOR
The sensor output signal provides the necessary
feedback to the PCM. This feedback is needed to ade-
quately control governor pressure.
GOVERNOR BODY AND TRANSFER PLATE
The transfer plate channels line pressure to the
solenoid valve through the governor body. It also
channels governor pressure from the solenoid valve
to the governor circuit. It is the solenoid valve that
develops the necessary governor pressure.
GOVERNOR PRESSURE CURVES
LOW TRANSMISSION FLUID TEMPERATURE
When the transmission fluid is cold the conven-
tional governor can delay shifts, resulting in higherthan normal shift speeds and harsh shifts. The elec-
tronically controlled low temperature governor pres-
sure curve is higher than normal to make the
transmission shift at normal speeds and sooner. The
PCM uses a temperature sensor in the transmission
oil sump to determine when low temperature gover-
nor pressure is needed.
NORMAL OPERATION
Normal operation is refined through the increased
computing power of the PCM and through access to
data on engine operating conditions provided by the
PCM that were not available with the previous
stand-alone electronic module. This facilitated the
development of a load adaptive shift strategy - the
ability to alter the shift schedule in response to vehi-
cle load condition. One manifestation of this capabil-
ity is grade9hunting9prevention - the ability of the
transmission logic to delay an upshift on a grade if
the engine does not have sufficient power to main-
tain speed in the higher gear. The 3-2 downshift and
the potential for hunting between gears occurs with a
heavily loaded vehicle or on steep grades. When
hunting occurs, it is very objectionable because shifts
are frequent and accompanied by large changes in
noise and acceleration.
WIDE OPEN THROTTLE OPERATION
In wide-open throttle (WOT) mode, adaptive mem-
ory in the PCM assures that up-shifts occur at the
preprogrammed optimum speed. WOT operation is
determined from the throttle position sensor, which
is also a part of the emission control system. The ini-
tial setting for the WOT upshift is below the opti-
mum engine speed. As WOT shifts are repeated, the
PCM learns the time required to complete the shifts
by comparing the engine speed when the shifts occur
to the optimum speed. After each shift, the PCM
adjusts the shift point until the optimum speed is
reached. The PCM also considers vehicle loading,
grade and engine performance changes due to high
altitude in determining when to make WOT shifts. It
does this by measuring vehicle and engine accelera-
tion and then factoring in the shift time.
TRANSFER CASE LOW RANGE OPERATION
On four-wheel drive vehicles operating in low
range, the engine can accelerate to its peak more
rapidly than in Normal range, resulting in delayed
shifts and undesirable engine9flare.9The low range
governor pressure curve is also higher than normal
to initiate upshifts sooner. The PCM compares elec-
tronic vehicle speed signal used by the speedometer
to the transmission output shaft speed signal to
determine when the transfer case is in low range.
21 - 66 AUTOMATIC TRANSMISSION - 42REWJ
ELECTRONIC GOVERNOR (Continued)
INCORRECT if the engine starts in one but not both
positions. If the engine starts in any position other
than PARK or NEUTRAL, or if the engine will not
start at all, the park/neutral position switch or TRS
may be faulty.
(1) Shift transmission into PARK.
(2) Remove floor console as necessary for access to
the shift cable adjustment. (Refer to 23 - BODY/IN-
TERIOR/FLOOR CONSOLE - REMOVAL)
(3) Loosen the shift cable adjustment screw (Fig.
106).
(4) Raise vehicle.
(5) Unsnap cable eyelet from transmission shift
lever (Fig. 107).
(6) Verify transmission shift lever is in PARK
detent by moving lever fully rearward. Last rearward
detent is PARK position.
(7) Verify positive engagement of transmission
park lock by attempting to rotate propeller shaft.
Shaft will not rotate when park lock is engaged.
(8) Snap cable eyelet onto transmission shift lever.
(9) Lower vehicle
(10) Tighten the shift cable adjustment screw to 7
N´m (65 in.lbs.).
(11) Verify correct operation.
(12) Install any floor console components removed
for access. (Refer to 23 - BODY/INTERIOR/FLOOR
CONSOLE - INSTALLATION)
OIL PUMP
DESCRIPTION
The oil pump (Fig. 108) is located in the pump
housing inside the bell housing of the transmission
case. The oil pump consists of an inner and outer
gear (Fig. 109), a housing, and a cover that also
serves as the reaction shaft support.
OPERATION
As the torque converter rotates, the converter hub
rotates the inner and outer gears. As the gears
rotate, the clearance between the gear teeth
increases in the crescent area, and creates a suction
at the inlet side of the pump. This suction draws
fluid through the pump inlet from the oil pan. As the
clearance between the gear teeth in the crescent area
decreases, it forces pressurized fluid into the pump
outlet and to the valve body.
Fig. 106 Shift Cable at the Shifter
1 - SHIFT LEVER PIN
2 - ADJUSTMENT SCREW
3 - SHIFT CABLE
4 - SHIFTER ASSEMBLY BRACKET
Fig. 107 Shift Cable at Transmission
1 - TRANSMISSION SHIFTER CABLE
2 - THROTTLE VALVE CABLE
3 - TRANSFER CASE SHIFTER CABLE
4 - TRANSFER CASE SHIFTER CABLE BRACKET RETAINING
BOLT(S)
5 - THROTTLE VALVE CABLE BRACKET RETAINING BOLT
6 - ELECTRICAL CONNECTORS
7 - TRANSMISSION FLUID LINES
21 - 80 AUTOMATIC TRANSMISSION - 42REWJ
GEARSHIFT CABLE (Continued)
TORQUE CONVERTER
DRAINBACK VALVE
DESCRIPTION
The drainback valve is located in the transmission
cooler outlet (pressure) line.
OPERATION
The valve prevents fluid from draining from the
converter into the cooler and lines when the vehicle
is shut down for lengthy periods. Production valves
have a hose nipple at one end, while the opposite end
is threaded for a flare fitting. All valves have an
arrow (or similar mark) to indicate direction of flow
through the valve.
STANDARD PROCEDURE - TORQUE
CONVERTER DRAINBACK VALVE
The converter drainback check valve is located in
the cooler outlet (pressure) line near the radiator
tank. The valve prevents fluid drainback when the
vehicle is parked for lengthy periods. The valve check
ball is spring loaded and has an opening pressure of
approximately 2 psi.
The valve is serviced as an assembly; it is not
repairable. Do not clean the valve if restricted, or
contaminated by sludge, or debris. If the valve fails,
or if a transmission malfunction occurs that gener-
ates significant amounts of sludge and/or clutch par-
ticles and metal shavings, the valve must be
replaced.
The valve must be removed whenever the cooler
and lines are reverse flushed. The valve can be flow
tested when necessary. The procedure is exactly the
same as for flow testing a cooler.
If the valve is restricted, installed backwards, or in
the wrong line, it will cause an overheating condition
and possible transmission failure.
CAUTION: The drainback valve is a one-way flow
device. It must be properly oriented in terms of flow
direction for the cooler to function properly. The
valve must be installed in the pressure line. Other-
wise flow will be blocked and would cause an over-
heating condition and eventual transmission failure.
TRANSMISSION
TEMPERATURE SENSOR
DESCRIPTION
Transmission fluid temperature readings are sup-
plied to the transmission control module by the ther-
mistor (Fig. 254). The temperature readings are used
to control engagement of the fourth gear overdrive
clutch, the converter clutch, and governor pressure.
Normal resistance value for the thermistor at room
temperature is approximately 2000 ohms.
The thermistor is part of the governor pressure
sensor assembly and is immersed in transmission
fluid at all times.
OPERATION
The PCM prevents engagement of the converter
clutch and overdrive clutch, when fluid temperature
is below approximately 10ÉC (50ÉF).
If fluid temperature exceeds 126ÉC (260ÉF), the
PCM causes a 4-3 downshift and engage the con-
verter clutch. Engagement is according to the third
gear converter clutch engagement schedule.
The overdrive OFF lamp in the instrument panel
illuminates when the shift back to third occurs. The
transmission will not allow fourth gear operation
until fluid temperature decreases to approximately
110ÉC (230ÉF).
Fig. 254 Governor Pressure Sensor
1 - GOVERNOR BODY
2 - GOVERNOR PRESSURE SENSOR/TRANSMISSION FLUID
TEMPERATURE THERMISTOR
21 - 134 AUTOMATIC TRANSMISSION - 42REWJ
OIL PUMP
DESCRIPTION
The oil pump (Fig. 87) is located at the front of the
transmission inside the bell housing and behind the
transmission front cover. The oil pump consists of
two independent pumps (Fig. 88), a number of valves
(Fig. 89), a front seal (Fig. 90), and a bolt on reaction
shaft. The converter clutch switch and regulator
valves, pressure regulator valve, and converter pres-
sure limit valve are all located in the oil pump valve
body.
OPERATION
As the torque converter rotates, the converter hub
rotates the oil pump drive gear. As the drive gear
rotates both driven gears, a vacuum is created when
the gear teeth come out of mesh. This suction draws
fluid through the pump inlet from the oil pan. As the
gear teeth come back into mesh, pressurized fluid is
forced into the pump outlet and to the oil pump
valves.
At low speeds, both sides of the pump supply fluid
to the transmission. As the speed of the torque con-
verter increases, the flow from both sides increases
until the flow from the primary side alone is suffi-
cient to meet system demands. At this point, the
check valve located between the two pumps closes.
The secondary side is shut down and the primary
side supplies all the fluid to the transmission.
CONVERTER CLUTCH SWITCH VALVE
The converter clutch switch valve is used to control
the hydraulic pressure supplied to the front (OFF)
side of the torque converter clutch.
CONVERTER CLUTCH REGULATOR VALVE
The converter clutch regulator valve is used to con-
trol the hydraulic pressure supplied to the back (ON)
side of the torque converter clutch.
TORQUE CONVERTER LIMIT VALVE
The torque converter limit valve serves to limit the
available line pressure to the torque converter clutch
to approximately 120 psi.
Fig. 87 Oil Pump
1 - OIL PUMP TO CASE BOLT (6)
2 - OIL PUMP
Fig. 88 Oil Pump Gears
1 - PUMP HOUSING
2 - DRIVE GEAR
3 - DRIVEN GEARS
Fig. 89 Oil Pump Valves
1 - TORQUE CONVERTER CLUTCH ACCUMULATOR VALVE
2 - TORQUE CONVERTER CLUTCH CONTROL VALVE
3 - TORQUE CONVERTER CLUTCH SWITCH VALVE
4 - PUMP VALVE BODY
5 - PRESSURE REGULATOR VALVE
6 - TORQUE CONVERTER CLUTCH LIMIT VALVE
21 - 248 AUTOMATIC TRANSMISSION - 545RFEWJ
INSTRUMENT PANEL SYSTEM
TABLE OF CONTENTS
page page
INSTRUMENT PANEL SYSTEM
REMOVAL.............................37
INSTALLATION.........................43
CLUSTER BEZEL
REMOVAL.............................45
INSTALLATION.........................45
GLOVE BOX
STANDARD PROCEDURE - GLOVE BOX
ROLL DOWN.........................46
REMOVAL.............................47
INSTALLATION.........................47
GLOVE BOX LATCH
REMOVAL.............................48
INSTALLATION.........................48
GLOVE BOX LATCH STRIKER
REMOVAL.............................49
INSTALLATION.........................49
INSTRUMENT PANEL END CAP
REMOVAL.............................50
INSTALLATION.........................50
INSTRUMENT PANEL STUCTURAL DUCT
REMOVAL.............................51
INSTALLATION.........................51
INSTRUMENT PANEL TOP COVER
REMOVAL.............................51
INSTALLATION.........................52
INSTRUMENT PANEL TOP PAD
REMOVAL.............................52
INSTALLATION.........................54
INSTRUMENT PANEL C-CHANNEL COVER
BRACKET
REMOVAL.............................56
INSTALLATION.........................56
INSTRUMENT PANEL CENTER BEZEL -
LOWER
REMOVAL.............................57
INSTALLATION.........................57
INSTRUMENT PANEL CENTER BEZEL - UPPER
REMOVAL.............................58
INSTALLATION.........................58INSTRUMENT PANEL CENTER FLOOR
TUNNEL BRACKET
REMOVAL.............................58
INSTALLATION.........................59
INSTRUMENT PANEL COURTESY LAMP
BRACKET
REMOVAL.............................59
INSTALLATION.........................60
INSTRUMENT PANEL INTERMEDIATE
BRACKET
REMOVAL.............................60
INSTALLATION.........................61
INSTRUMENT PANEL LOWER RIGHT CENTER
BEZEL
REMOVAL.............................61
INSTALLATION.........................61
INSTRUMENT PANEL PLENUM BRACKET
REMOVAL.............................62
INSTALLATION.........................63
INSTRUMENT PANEL STEERING COLUMN
BRACKET
REMOVAL.............................63
INSTALLATION.........................63
INSTRUMENT PANEL STEERING COLUMN
SUPPORT BRACKET
REMOVAL.............................64
INSTALLATION.........................64
INSTRUMENT PANEL TRIM BEZEL - DRIVER
REMOVAL.............................65
INSTALLATION.........................65
INSTRUMENT PANEL TRIM BEZEL -
PASSENGER
REMOVAL.............................66
INSTALLATION.........................66
POWER OUTLET DOOR
REMOVAL.............................67
INSTALLATION.........................67
STEERING COLUMN OPENING COVER
REMOVAL.............................68
INSTALLATION.........................68
23 - 36 INSTRUMENT PANEL SYSTEMWJ
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) If the vehicle is not equipped with the optional
automatic headlamps light sensor/vehicle theft secu-
rity system indicator, be certain that the hole plug is
installed in the clearance hole located to the out-
board side of the driver side defroster outlet in the
instrument panel top cover (Fig. 22).
(2) Before installing the top cover onto the top of
the instrument panel, be certain that the rubber top
cover seal is properly positioned on the forward edge
of the top cover panel.
(3) Position the top cover onto the top of the
instrument panel.
(4) Align the four snap clips on the top cover with
the snap clip receptacles in the instrument panel top
pad.
(5) Press firmly downward on the top cover over
each of the four snap clip locations until each of the
snap clips is fully seated in their receptacles in the
instrument panel top pad.
(6) Reconnect the battery negative cable.
INSTRUMENT PANEL TOP PAD
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.(1) Disconnect and isolate the battery negative
cable.
(2) Remove the trim from the right and left A-pil-
lars. (Refer to 23 - BODY/INTERIOR/A-PILLAR
TRIM - REMOVAL).
(3) Remove the top cover from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL TOP COVER - REMOVAL).
(4) Remove the four nuts that secure the instru-
ment panel top pad to the studs on the dash panel
near the windshield fence line (Fig. 23).
(5) Remove the speakers from the instrument
panel top pad. (Refer to 8 - ELECTRICAL/AUDIO/
SPEAKER - REMOVAL - INSTRUMENT PANEL
SPEAKER).
(6) Disengage the retainer that secures each of the
two instrument panel wire harness speaker take outs
to the mounting hole in the instrument panel top
pad. Tuck the loose ends of these speaker take outs
down the defroster ducts to keep them out of the way
during the remainder of this procedure.
(7) If the vehicle is so equipped, remove the two
screws that secure the automatic headlamp light sen-
sor/vehicle theft security system indicator unit to the
instrument panel top pad just outboard of the driver
side defroster outlet. Move the sensor/indicator unit
towards the windshield to keep it out of the way dur-
ing the remainder of this procedure.
(8) Remove the cluster bezel from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - REMOVAL).
(9) Remove the instrument cluster from the instru-
ment panel. (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER - REMOVAL).
(10) Remove the steering column opening cover
from the instrument panel. (Refer to 23 - BODY/IN-
STRUMENT PANEL/STEERING COLUMN OPEN-
ING COVER - REMOVAL).
(11) Roll the glove box down from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
GLOVE BOX - STANDARD PROCEDURE - GLOVE
BOX ROLL DOWN).
(12) Remove the end cap from the passenger side
lower outboard end of the instrument panel. (Refer to
23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL END CAP - REMOVAL).
(13) Remove the lower right center bezel from the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/IP LOWER RIGHT CENTER BEZEL
- REMOVAL).
(14) Remove the glove box lamp and switch from
the instrument panel. (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - INTERIOR/GLOVE BOX
LAMP/SWITCH - REMOVAL).
23 - 52 INSTRUMENT PANEL SYSTEMWJ
INSTRUMENT PANEL TOP COVER (Continued)
(15) Remove the two large screws on the glove box
opening upper reinforcement that secure the top pad
to the instrument panel structural duct (Fig. 24).(16) Remove the two small screws on the glove box
opening upper reinforcement that secure the panel
outlets to the instrument panel structural duct.
(17) Remove the center upper bezel from the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/IP CENTER BEZEL - UPPER -
REMOVAL).
(18) Remove the center lower bezel from the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/IP CENTER BEZEL - LOWER -
REMOVAL).
(19) Remove the four screws that secure the radio
to the instrument panel structural duct. Pull the
radio out of the instrument panel only far enough to
access the screws that secure the top pad to the
instrument panel structural duct.
(20) Remove the four screws that secure the heat-
er-A/C control to the instrument panel structural
duct. Pull the heater-A/C control out of the instru-
ment panel only far enough to access the screws that
secure the top pad to the instrument panel structural
duct.
(21) Remove all of the screws that secure the
perimeter of the top pad to the instrument panel
structural duct.
Fig. 23 Instrument Panel Top Pad to Dash Panel Mounting
1 - STUD (4)
2 - NUT (4)3 - INSTRUMENT PANEL
4 - DASH PANEL
Fig. 24 Instrument Panel Top Pad to Glove Box
Opening Mounting
1 - PASSENGER SIDE TRIM BEZEL
2 - PANEL OUTLETS
3 - SMALL SCREWS
4 - LARGE SCREWS
5 - GLOVE BOX OPENING UPPER REINFORCEMENT
WJINSTRUMENT PANEL SYSTEM 23 - 53
INSTRUMENT PANEL TOP PAD (Continued)