2002 JEEP GRAND CHEROKEE Control arm

(Fig. 25). There will not be evidence of electrode
burning. Gap growth will not average more than
approximately 0.025 mm (.001 in) per 3200 km (2000
miles) of operation.
Spark plugsexcept platinum tippedthat have
normal wear can usually be cleaned, have the elec-
trodes filed, have the gap set and then be installed.
Some fuel refiners in several areas of the United
States have introduced a manganese additive (MMT)
for unleaded fuel. During combustion, fuel with MMT
causes the entire tip of the spark plug to be coated
with a rust colored deposit. This rust color can be
misdiagnosed as being caused by coolant in the com-
bustion chamber. Spark plug performance may be
affected by MMT deposits.
COLD FOULING/CARBON FOULING
Cold fouling is sometimes referred to as carbon
fouling. The deposits that cause cold fouling are basi-
cally carbon (Fig. 25). A dry, black deposit on one or
two plugs in a set may be caused by sticking valves
or defective spark plug cables. Cold (carbon) fouling
of the entire set of spark plugs may be caused by a
clogged air cleaner element or repeated short operat-
ing times (short trips).
WET FOULING OR GAS FOULING
A spark plug coated with excessive wet fuel or oil
is wet fouled. In older engines, worn piston rings,
leaking valve guide seals or excessive cylinder wear
can cause wet fouling. In new or recently overhauled
engines, wet fouling may occur before break-in (nor-
mal oil control) is achieved. This condition can usu-ally be resolved by cleaning and reinstalling the
fouled plugs.
OIL OR ASH ENCRUSTED
If one or more spark plugs are oil or oil ash
encrusted (Fig. 26), evaluate engine condition for the
cause of oil entry into that particular combustion
chamber.
ELECTRODE GAP BRIDGING
Electrode gap bridging may be traced to loose
deposits in the combustion chamber. These deposits
accumulate on the spark plugs during continuous
stop-and-go driving. When the engine is suddenly
subjected to a high torque load, deposits partially liq-
uefy and bridge the gap between electrodes (Fig. 27).
This short circuits the electrodes. Spark plugs with
electrode gap bridging can be cleaned using standard
procedures.
SCAVENGER DEPOSITS
Fuel scavenger deposits may be either white or yel-
low (Fig. 28). They may appear to be harmful, but
this is a normal condition caused by chemical addi-
tives in certain fuels. These additives are designed to
change the chemical nature of deposits and decrease
spark plug misfire tendencies. Notice that accumula-
tion on the ground electrode and shell area may be
heavy, but the deposits are easily removed. Spark
plugs with scavenger deposits can be considered nor-
mal in condition and can be cleaned using standard
procedures.
Fig. 25 NORMAL OPERATION AND COLD (CARBON)
FOULING
1 - NORMAL
2 - DRY BLACK DEPOSITS
3 - COLD (CARBON) FOULING
Fig. 26 OIL OR ASH ENCRUSTED
8I - 16 IGNITION CONTROLWJ
SPARK PLUG (Continued)

LICENSE PLATE LAMP UNIT
REMOVAL.............................18
INSTALLATION.........................19
LEFT MULTI-FUNCTION SWITCH
DESCRIPTION.........................19
OPERATION...........................19
DIAGNOSIS AND TESTING - LEFT MULTI -
FUNCTION SWITCH...................20
REMOVAL
REMOVAL - LEFT MULTI-FUNCTION
SWITCH............................22
REMOVAL - MULTI-FUNCTION SWITCH
MOUNTING HOUSING..................22
INSTALLATION
INSTALLATION - LEFT MULTI-FUNCTION
SWITCH............................23
INSTALLATION - MULTI-FUNCTION SWITCH
MOUNTING HOUSING..................24
PARK/TURN SIGNAL LAMP
REMOVAL - BULBS.....................25INSTALLATION - BULBS..................25
TAIL LAMP
DESCRIPTION.........................25
OPERATION...........................25
REMOVAL
REMOVAL - BULBS....................25
REMOVAL - LAMP.....................25
INSTALLATION
INSTALLATION - BULBS................26
INSTALLATION - LAMP.................26
TURN SIGNAL CANCEL CAM
DESCRIPTION.........................26
OPERATION...........................26
UNDERHOOD LAMP
REMOVAL
REMOVAL - BULB.....................27
REMOVAL - LAMP.....................27
INSTALLATION
INSTALLATION - BULB.................27
INSTALLATION - LAMP.................27
LAMPS/LIGHTING - EXTERIOR
DESCRIPTION - TURN SIGNAL & HAZARD
WARNING SYSTEM
The turn signal and hazard warning system
includes the following major components, which are
described in further detail elsewhere in this service
information:
²Combination Flasher
²Front Side Marker Lamps
²Hazard Warning Switch
²Turn Signal Cancel Cam
²Turn Signal Indicators
²Turn Signal Lamps
²Turn Signal Switch
The turn signal and hazard warning systems also
provide the following features:
²Flash Lights with Lock- This customer pro-
grammable feature flashes the hazard warning lamps
to provide optical verification that the Remote Key-
less Entry (RKE) System has received a valid Lock or
Unlock request from an RKE transmitter. (Refer to 8
- ELECTRICAL/POWER LOCKS - DESCRIPTION -
REMOTE KEYLESS ENTRY SYSTEM).
²Panic Mode Optical Alert- This feature
flashes the hazard warning lamps to provide an opti-
cal alert when the Remote Keyless Entry (RKE) Sys-
tem panic mode is activated by depressing the Panic
button on an RKE transmitter. (Refer to 8 - ELEC-
TRICAL/POWER LOCKS - DESCRIPTION -
REMOTE KEYLESS ENTRY SYSTEM).
²Turn Signal On Warning- This feature pro-
vides the vehicle operator with both visual and audi-
ble reminders when a turn signal has been left
turned on for an extended period. (Refer to 8 - ELEC-TRICAL/OVERHEAD CONSOLE/ELECTRONIC
VEHICLE INFO CENTER - DESCRIPTION).
²Vehicle Theft Security System (VTSS) Opti-
cal Alarm- This feature flashes the hazard warning
lamps to provide an optical alarm when the VTSS is
armed and activated by an unauthorized entry into
the vehicle. (Refer to 8 - ELECTRICAL/VEHICLE
THEFT SECURITY - DESCRIPTION - VEHICLE
THEFT SECURITY SYSTEM).
OPERATION - TURN SIGNAL & HAZARD
WARNING SYSTEM
The turn signal system operates on battery current
received on a fused ignition switch output (run) cir-
cuit so that the turn signals will only operate with
the ignition switch in the On position. The hazard
warning system operates on non-switched battery
current received on a fused B(+) circuit so that the
hazard warning remains operational regardless of
the ignition switch position. When the turn signal
system is activated, the circuitry of the turn signal
switch and the combination flasher will cause the
selected (right or left) turn signal indicator, front
park/turn signal lamp, front side marker lamp and
rear tail/stop/turn signal lamp to flash on and off.
When the hazard warning system is activated, the
circuitry of the hazard warning switch and the com-
bination flasher will cause both the right side and
the left side turn signal indicators, front park/turn
signal lamps, front side marker lamps and rear tail/
stop/turn signal lamps to flash on and off.
The Body Control Module (BCM) can also activate
the hazard warning system lamps by energizing the
combination flasher through a single hard wired con-
nection to the hazard warning switch sense circuit.
The BCM grounds the circuit to energize and de-en-
8L - 2 LAMPS/LIGHTING - EXTERIORWJ

This vehicle also offers several customer program-
mable features, which allows the selection of several
optional electronic features to suit individual prefer-
ences. (Refer to 8 - ELECTRICAL/OVERHEAD CON-
SOLE/ELECTRONIC VEHICLE INFO CENTER -
DESCRIPTION). Customer programmable feature
options affecting the power door lock system include:
²Auto Door Locks- Automatically locks all of
the vehicle doors and the liftgate when the vehicle
reaches a speed of about 24 kilometers-per-hour (15
miles-per-hour) with 10% throttle tip-in.
²Auto Unlock on Exit- Automatically unlocks
all of the vehicle doors and the liftgate when the
driver side front door is opened, if the vehicle is
stopped and the transmission gear selector is in the
Park or Neutral positions. This feature is linked to
the Auto Door Locks feature, and will only occur one
time following each Auto Door Lock event.
The power lock system for this vehicle can also be
operated remotely using the standard equipment
Remote Keyless Entry (RKE) system radio frequency
transmitters. (Refer to 8 - ELECTRICAL/POWER
LOCKS - DESCRIPTION - REMOTE KEYLESS
ENTRY SYSTEM).
The components of the power lock system include:
²Driver Door Module (DDM)
²Passenger Door Module (PDM)
²PCI Bus Messages
²Power Lock Motors
Certain functions and features of the power lock
system rely upon resources shared with other elec-
tronic modules in the vehicle over the Programmable
Communications Interface (PCI) data bus network.
The PCI data bus network allows the sharing of sen-
sor information. This helps to reduce wire harness
complexity, internal controller hardware, and compo-
nent sensor current loads. At the same time, this sys-
tem provides increased reliability, enhanced
diagnostics, and allows the addition of many new fea-
ture capabilities. For proper diagnosis of these elec-
tronic modules or of the PCI data bus network, the
use of a DRBIIItscan tool and the appropriate diag-
nostic information are required.
The other electronic modules that may affect power
lock system operation are as follows:
²Body Control Module (BCM)- (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/BODY CONTROL/CENTRAL TIMER MOD-
ULE - DESCRIPTION).
²Electronic Vehicle Information Center
(EVIC)- (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE/ELECTRONIC VEHICLE INFO CENTER
- DESCRIPTION).
²Powertrain Control Module (PCM)- (Refer
to 8 - ELECTRICAL/ELECTRONIC CONTROLMODULES/POWERTRAIN CONTROL MODULE -
DESCRIPTION).
Hard wired circuitry connects the power lock sys-
tem components to the electrical system of the vehi-
cle. These hard wired circuits are integral to several
wire harnesses, which are routed throughout the
vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the power lock sys-
tem components through the use of a combination of
soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
DESCRIPTION - REMOTE KEYLESS ENTRY
SYSTEM
A Radio Frequency (RF) type Remote Keyless
Entry (RKE) system is standard factory-installed
equipment on this model. The RKE system allows
the use of a remote battery-powered radio transmit-
ter to control the power lock system. The RKE
receiver operates on non-switched battery current
through a fuse in the Power Distribution Center
(PDC), so that the system remains operational,
regardless of the ignition switch position.
In addition to Lock and Unlock buttons, the RKE
transmitters are also equipped with a Panic button.
If the Panic button on the RKE transmitter is
depressed, the horn will sound and the exterior lights
will flash on the vehicle for about three minutes, or
until the Panic button is depressed a second time, if
ignition is in the Off position. A vehicle speed of
about 24 kilometers-per-hour (15 miles-per-hour) will
also cancel the panic event.
The RKE system can also perform other functions
on this vehicle. If the vehicle is equipped with the
optional Vehicle Theft Security System (VTSS), the
RKE transmitter will arm the VTSS when the Lock
button is depressed, and disarm the VTSS when the
Unlock button is depressed. (Refer to 8 - ELECTRI-
CAL/VEHICLE THEFT SECURITY - DESCRIPTION
- VEHICLE THEFT SECURITY SYSTEM). If the
vehicle is equipped with the optional Memory Sys-
tem, each of the two numbered and color-coded RKE
transmitters can be used to recall the stored driver
side front seat position, both outside power rear view
mirror positions, and the radio station presets for the
two assigned drivers. (Refer to 8 - ELECTRICAL/
POWER SEATS - DESCRIPTION - MEMORY SYS-
TEM).
8N - 2 POWER LOCKSWJ
POWER LOCKS (Continued)

See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the power lock system.
OPERATION - REMOTE KEYLESS ENTRY
SYSTEM
The Passenger Door Module (PDM) contains the
RKE system control logic and the RKE receiver.
When the RKE receiver recognizes a Lock, Unlock or
Panic message from a valid RKE transmitter, the
RKE receiver provides that input to the PDM. The
PDM circuitry and programming responds by sending
the proper messages to the other electronic modules
over the Programmable Communications Interface
(PCI) data bus.
When an RKE lock message is received, the doors
and the liftgate lock, the interior lighting fades to off,
the horn chirps (if this feature is enabled), the exte-
rior lamps flash (if this feature is enabled) and, if the
vehicle is so equipped, the Vehicle Theft Security
System (VTSS) is armed. When an RKE unlock mes-
sage is received, the driver side front door (or all
doors and the liftgate if this feature is enabled)
unlock, the interior lighting is turned on and, if the
vehicle is so equipped, the VTSS is disarmed. If the
vehicle is equipped with the Memory System and the
RKE Linked to Memory feature is enabled, the RKE
unlock message also recalls the driver seat, outside
mirror and radio settings assigned to the RKE trans-
mitter that sent the unlock signal.
When an RKE panic message is received, it causes
the exterior lamps (including the headlights) to flash,
and the horn to pulse for about three minutes, or
until a second panic message is received. A vehicle
speed of about 24 kilometers-per-hour (15 miles-per-
hour) will also cancel the panic event.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the RKE system.
OPERATION - LIFTGATE FLIP-UP GLASS
POWER RELEASE SYSTEM
When the liftgate mounted flip-up glass release
switch is depressed, battery current is directed to the
electric release motor that is integral to the flip-up
glass latch located inside the liftgate. When the
release motor is energized the latch releases and the
flip-up glass can be opened. A liftgate flip-up glass
limit switch is integral to the liftgate latch actuator
mechanism. The limit switch automatically enables
or disables the liftgate flip-up glass power release cir-
cuitry, depending upon the position of the liftgate
latch lock mechanism. When the liftgate latch is
unlocked, the limit switch closes and battery current
is available at the release switch. When the liftgatelatch is locked , the limit switch opens, and the
release switch is disabled.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the liftgate flip-up glass power release system.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - POWER LOCK
SYSTEM
Following are tests that will help to diagnose the
hard wired components and circuits of the power lock
system. However, these tests may not prove conclu-
sive in the diagnosis of this system. In order to
obtain conclusive testing of the power lock system,
the Programmable Communications Interface (PCI)
data bus network and all of the electronic modules
that provide inputs to, or receive outputs from the
power lock system components must be checked.
The most reliable, efficient, and accurate means to
diagnose the power lock system requires the use of a
DRBIIItscan tool and the proper Diagnostic Proce-
dures manual. The DRBIIItscan tool can provide
confirmation that the PCI data bus is functional, that
all of the electronic modules are sending and receiv-
ing the proper messages on the PCI data bus, and
that the power lock motors are being sent the proper
hard wired outputs by the door modules for them to
perform their power lock system functions.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
PRELIMINARY DIAGNOSIS
As a preliminary diagnosis for the power lock sys-
tem, note the system operation while you actuate
both the Lock and Unlock functions with the power
lock switches and with the Remote Keyless Entry
(RKE) transmitter. Then, proceed as follows:
²If the entire power lock system fails to function
with either the power lock switches or the RKE
transmitter, check the fused B(+) fuse in the Power
Distribution Center. If the fuse is OK, proceed to
diagnosis of the door modules. (Refer to 8 - ELEC-
TRICAL/ELECTRONIC CONTROL MODULES/
DOOR MODULE - DIAGNOSIS AND TESTING).
²If the power lock system functions with both
power lock switches, but not with the RKE transmit-
ter, proceed to diagnosis of the Remote Keyless Entry
(RKE) system. (Refer to 8 - ELECTRICAL/POWER
LOCKS - DIAGNOSIS AND TESTING - REMOTE
KEYLESS ENTRY SYSTEM).
WJPOWER LOCKS 8N - 5
POWER LOCKS (Continued)

POWER MIRROR SWITCH
DESCRIPTION
Both the right and left power outside mirrors are
controlled by a single multi-function switch unit
located on the driver side front door trim panel. The
power mirror switch unit includes a three-position
rocker selector switch and four momentary direc-
tional push button switches.
The power mirror switch unit is integral to the
Driver Door Module (DDM). The power mirror switch
cannot be repaired or adjusted and, if faulty or dam-
aged, the entire DDM unit must be replaced. (Refer
to 8 - ELECTRICAL/ELECTRONIC CONTROL
MODULES/DRIVER DOOR MODULE - REMOVAL)
for the DDM service procedures.
OPERATION
The power mirror selector switch is moved right
(right mirror control), left (left mirror control), or
center to turn the power outside mirror system off.
When the selector switch is in the right mirror con-
trol or left mirror control position, one of the four
directional control buttons is depressed to control
movement of the selected mirror up, down, right, or
left. When the selector switch is in the Off position,
depressing any of the directional switches will not
change either mirror position.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the power mirror switches.
SIDEVIEW MIRROR
DESCRIPTION
Mechanically folding, power operated outside rear
view mirrors are standard equipment on this model.
Each power mirror housing contains two electric
motors, two drive mechanisms, an electric heating
grid, the mirror glass case and the mirror glass. One
motor and drive controls mirror up-and-down (verti-
cal) movement, and the other controls right-and-left
(horizontal) movement. If the vehicle is equipped
with the optional memory system, each mirror head
also contains two position potentiometers. One posi-
tion potentiometer monitors the vertical mirror
motor, and the other monitors the horizontal mirror
motor.
An optional driver side automatic dimming mirror
is able to automatically change its reflectance level.
This mirror is controlled by the circuitry of the auto-
matic day/night inside rear view mirror. A thin layer
of electrochromic material between two pieces of con-
ductive glass make up the face of the mirror. (Refer
to 8 - ELECTRICAL/POWER MIRRORS/AUTO-MATIC DAY / NIGHT MIRROR - DESCRIPTION) for
more information on this feature.
The power mirror unit cannot be repaired. Only
the mirror glass and glass case are serviced sepa-
rately. The replacement mirror glass is supplied with
an instruction sheet that details the recommended
replacement procedure. If any other component of the
power mirror unit is faulty or damaged, the entire
power mirror unit must be replaced.
OPERATION
Each of the two outside power mirrors includes two
reversible electric motors that are secured within the
power mirror housing. Each motor moves the mirror
case and glass through an integral drive unit. When
a power mirror motor is supplied with battery cur-
rent and ground, it moves the mirror case and glass
through its drive unit in one direction. When the bat-
tery current and ground feeds to the motor are
reversed, it moves the mirror case and glass in the
opposite direction.
The power mirrors are equipped with a standard
equipment electric heating grid that is applied to the
back of each outside rear view mirror glass. When an
electrical current is passed through the resistor wire
of the heating grid, it warms the mirror glass. (Refer
to 8 - ELECTRICAL/HEATED MIRRORS -
DESCRIPTION) for more information on the opera-
tion of the heated mirrors and the rear window
defogger system.
If the driver side mirror is equipped with the auto-
matic dimming outside mirror option, two photocell
sensors on the inside rear view mirror are used to
monitor light levels and adjust the reflectance of both
the inside and driver side outside mirrors. This
change in reflectance helps to reduce the glare of
headlamps approaching the vehicle from the rear.
(Refer to 8 - ELECTRICAL/POWER MIRRORS/AU-
TOMATIC DAY / NIGHT MIRROR - OPERATION)
for more information on this feature.
If the vehicle is equipped with the optional mem-
ory system, the Driver Door Module (DDM) and the
Passenger Door Module (PDM) store the mirror posi-
tion information as monitored through the mirror
motor position potentiometers. When the memory
system requests a recall of the stored mirror position,
the DDM and the PDM are able to duplicate the
stored mirror positions by moving the mirror motors
until the potentiometer readings match the stored
values.
WJPOWER MIRRORS 8N - 15

depending upon the vehicle speed, impact angle,
severity of the impact, and the type of collision.
When the ACM monitors a problem in any of the
airbag system circuits or components, it stores a
fault code or Diagnostic Trouble Code (DTC) in its
memory circuit and sends an electronic message to
the EMIC to turn on the airbag indicator. Proper
testing of the airbag system components, the Pro-
grammable Communication Interface (PCI) data bus,
the data bus message inputs to and outputs from the
EMIC or the ACM, as well as the retrieval or erasure
of a DTC from the ACM or EMIC requires the use of
a DRBIIItscan tool. Refer to the appropriate diag-
nostic information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of all of the factory-installed passive restraints.
WARNING - RESTRAINT SYSTEM
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE DAIMLERCHRYSLER MOPAR PARTS
CATALOG.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.WARNING: AN AIRBAG INFLATOR UNIT MAY CON-
TAIN SODIUM AZIDE AND POTASSIUM NITRATE.
THESE MATERIALS ARE POISONOUS AND
EXTREMELY FLAMMABLE. CONTACT WITH ACID,
WATER, OR HEAVY METALS MAY PRODUCE HARM-
FUL AND IRRITATING GASES (SODIUM HYDROXIDE
IS FORMED IN THE PRESENCE OF MOISTURE) OR
COMBUSTIBLE COMPOUNDS. AN AIRBAG INFLA-
TOR UNIT MAY ALSO CONTAIN A GAS CANISTER
PRESSURIZED TO OVER 2500 PSI. DO NOT
ATTEMPT TO DISMANTLE AN AIRBAG UNIT OR
TAMPER WITH ITS INFLATOR. DO NOT PUNCTURE,
INCINERATE, OR BRING INTO CONTACT WITH
ELECTRICITY. DO NOT STORE AT TEMPERATURES
EXCEEDING 93É C (200É F).
WARNING: REPLACE ALL RESTRAINT SYSTEM
COMPONENTS ONLY WITH PARTS SPECIFIED IN
THE DAIMLERCHRYSLER MOPAR PARTS CATA-
LOG. SUBSTITUTE PARTS MAY APPEAR INTER-
CHANGEABLE, BUT INTERNAL DIFFERENCES MAY
RESULT IN INFERIOR OCCUPANT PROTECTION.
WARNING: THE FASTENERS, SCREWS, AND
BOLTS ORIGINALLY USED FOR THE RESTRAINT
SYSTEM COMPONENTS HAVE SPECIAL COATINGS
AND ARE SPECIFICALLY DESIGNED FOR THE
RESTRAINT SYSTEM. THEY MUST NEVER BE
REPLACED WITH ANY SUBSTITUTES. ANY TIME A
NEW FASTENER IS NEEDED, REPLACE IT WITH
THE CORRECT FASTENERS PROVIDED IN THE
SERVICE PACKAGE OR SPECIFIED IN THE
DAIMLERCHRYSLER MOPAR PARTS CATALOG.
WARNING: WHEN A STEERING COLUMN HAS AN
AIRBAG UNIT ATTACHED, NEVER PLACE THE COL-
UMN ON THE FLOOR OR ANY OTHER SURFACE
WITH THE STEERING WHEEL OR AIRBAG UNIT
FACE DOWN.
DIAGNOSIS AND TESTING - SUPPLEMENTAL
RESTRAINT SYSTEM
Proper diagnosis and testing of the supplemental
restraint system components, the PCI data bus, the
data bus message inputs to and outputs from the
ElectroMechanical Instrument Cluster (EMIC) or the
Airbag Control Module (ACM), as well as the
retrieval or erasure of a Diagnostic Trouble Code
(DTC) from the ACM requires the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation.
WJRESTRAINTS 8O - 5
RESTRAINTS (Continued)

WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL RESTRAINTS
At no time should any source of electricity be per-
mitted near the inflator on the back of a non-de-
ployed airbag. When carrying a non-deployed airbag,
the trim cover or airbag cushion side of the unit
should be pointed away from the body to minimize
injury in the event of an accidental deployment. If
the airbag unit is placed on a bench or any other sur-
face, the trim cover or airbag cushion side of the unit
should be face up to minimize movement in the event
of an accidental deployment. In addition, the supple-
mental restraint system should be disarmed when-
ever any steering wheel, steering column, driver
airbag, passenger airbag, front impact sensor, side
impact sensor, side curtain airbag, or instrument
panel components require diagnosis or service. Fail-
ure to observe this warning could result in accidental
airbag deployment and possible personal injury.
All damaged, faulty or non-deployed airbags which
are replaced on vehicles are to be handled and dis-
posed of properly. If an airbag unit is faulty or dam-
aged and non-deployed, refer to the Hazardous
Substance Control System for proper disposal. Dis-
pose of all non-deployed and deployed airbags in a
manner consistent with state, provincial, local and
federal regulations.
SUPPLEMENTAL RESTRAINT STORAGE
Airbags must be stored in their original, special
container until they are used for service. Also, they
must be stored in a clean, dry environment; away
from sources of extreme heat, sparks, and high elec-
trical energy. Always place or store any airbag on a
surface with its trim cover or airbag cushion side fac-ing up, to minimize movement in case of an acciden-
tal deployment.
STANDARD PROCEDURE - SERVICE AFTER A
SUPPLEMENTAL RESTRAINT DEPLOYMENT
Any vehicle which is to be returned to use follow-
ing a supplemental restraint deployment, must have
the deployed restraints replaced. In addition, if the
driver airbag has been deployed, the clockspring
must be replaced. If the passenger airbag is
deployed, the instrument panel top pad must be
replaced. If a side curtain airbag has been deployed,
the complete airbag unit, the headliner, as well as
the upper A, B, C and D-pillar trim must be replaced.
These components are not intended for reuse and
will be damaged or weakened as a result of a supple-
mental restraint deployment, which may or may not
be obvious during a visual inspection.
The passenger airbag mounting points on the
instrument panel structural duct must be closely
inspected for damage, and the instrument panel
assembly replaced if structural duct damage is evi-
dent. On vehicles with an optional sunroof, the sun-
roof drain tubes and hoses must be closely inspected
following a side curtain airbag deployment. It is also
critical that the mounting surfaces and/or mounting
brackets for the front and side impact sensors be
closely inspected and restored to their original condi-
tions following any vehicle impact damage. Because
the ACM and each impact sensor are used by the
supplemental restraint system to monitor or confirm
the direction and severity of a vehicle impact,
improper orientation or insecure fastening of these
components may cause airbags not to deploy when
required, or to deploy when not required.
All other vehicle components should be closely
inspected following any supplemental restraint
deployment, but are to be replaced only as required
by the extent of the visible damage incurred.
AIRBAG SQUIB STATUS
Multistage airbags with multiple initiators (squibs)
must be checked to determine that all squibs were
used during the deployment event. The driver and
passenger airbags in this model are deployed by elec-
trical signals generated by the Airbag Control Mod-
ule (ACM) through the driver or passenger squib 1
and squib 2 circuits to the two initiators in the air-
bag inflators. Typically, both initiators are used and
all potentially hazardous chemicals are burned dur-
ing an airbag deployment event. However, it is possi-
ble for only one initiator to be used due to an airbag
system fault; therefore, it is always necessary to con-
firm that both initiators have been used in order to
avoid the improper handling or disposal of poten-
tially live pyrotechnic or hazardous materials. The
8O - 6 RESTRAINTSWJ
RESTRAINTS (Continued)

following procedure should be performed using a
DRBIIItscan tool to verify the status of both airbag
squibs before either deployed airbag is removed from
the vehicle for disposal.
CAUTION: Deployed front airbags having two initia-
tors (squibs) in the airbag inflator may or may not
have live pyrotechnic material within the inflator. Do
not dispose of these airbags unless you are sure of
complete deployment. Refer to the Hazardous Sub-
stance Control System for proper disposal proce-
dures. Dispose of all non-deployed and deployed
airbags in a manner consistent with state, provin-
cial, local, and federal regulations.(1) Be certain that the DRBIIItscan tool contains
the latest version of the proper DRBIIItsoftware.
Connect the DRBIIItto the 16-way Data Link Con-
nector (DLC). The DLC is located on the driver side
lower edge of the instrument panel, outboard of the
steering column.
(2) Turn the ignition switch to the On position.
(3) Using the DRBIIIt, read and record the active
(current) Diagnostic Trouble Code (DTC) data.
Using the active DTC information, refer to theAir-
bag Squib Statustable to determine the status of
both driver and/or passenger airbag squibs.
AIRBAG SQUIB STATUS
IF the Active DTC is: Conditions Squib Status
Driver or Passenger Squib 1
openANDthe stored DTC minutes for both Driver
or Passenger squibs are within 15 minutes of
each otherBoth Squib 1 and 2 were
used.
Driver or Passenger Squib 2
open
Driver or Passenger Squib 1
openANDthe stored DTC minutes for Driver or
Passenger Squib 2 open is GREATER than the
stored DTC minutes for Driver or Passenger
Squib 1 by 15 minutes or moreSquib 1 was used; Squib 2 is
live.
Driver or Passenger Squib 2
open
Driver or Passenger Squib 1
openANDthe stored DTC minutes for Driver or
Passenger Squib 1 open is GREATER than the
stored DTC minutes for Driver or Passenger
Squib 2 by 15 minutes or moreSquib 1 is live; Squib 2 was
used.
Driver or Passenger Squib 2
open
Driver or Passenger Squib 1
openANDDriver or Passenger Squib 2 open is NOT
an active codeSquib 1 was used; Squib 2 is
live.
Driver or Passenger Squib 2
openANDDriver or Passenger Squib 1 open is NOT
an active codeSquib 1 is live; Squib 2 was
used.
Ifnone of the Driver or Passenger Squib 1 or 2
open are active codes, the status of the airbag squibs
is unknown. In this case the airbag should be han-
dled and disposed of as if the squibs were both live.
CLEANUP PROCEDURE
Following a supplemental restraint deployment,
the vehicle interior will contain a powdery residue.
This residue consists primarily of harmless particu-
late by-products of the small pyrotechnic charge that
initiates the propellant used to deploy a supplemen-
tal restraint. However, this residue may also contain
traces of sodium hydroxide powder, a chemical
by-product of the propellant material that is used to
generate the inert gas that inflates the airbag. Since
sodium hydroxide powder can irritate the skin, eyes,
nose, or throat, be sure to wear safety glasses, rubber
gloves, and a long-sleeved shirt during cleanup (Fig.
3).
Fig. 3 Wear Safety Glasses and Rubber Gloves -
Typical
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