2002 JEEP GRAND CHEROKEE cylinder head

REMOVAL - EXHAUST-TO-BODY GROUND
STRAP
(1) Raise and support vehicle.
(2) Remove fasteners from exhaust, crossmember
and transmission/transfer case.
(3) Remove the ground strap.
INSTALLATION
INSTALLATION - ENGINE TO BODY GROUND
STRAP
(1) Position the engine-to-body ground strap into
the engine compartment.
(2) Install the engine-to-body ground strap eye-
let(s) onto the stud(s) on the engine.
(3) On models with a 4.0L engine, install and
tighten the nut that secures the engine-to-body
ground strap eyelet to the stud on the right rear side
of the engine cylinder head. Tighten the nut to 5.6
N´m (50 in. lbs.).
(4) On models with a 4.7L engine, install and
tighten the two nuts that secure the engine-to-body
ground strap eyelets to the studs on the right and
left rear sides of the engine intake manifold. Tighten
the nuts to 11.3 N´m (100 in. lbs.).(5) Install and tighten the screw that secures the
engine-to-body ground strap eyelet to the lower ple-
num panel. Tighten the screw to 4.5 N´m (40 in. lbs.).
INSTALLATION - EXHAUST-TO-BODY GROUND
STRAP
(1) Install the ground strap to the exhaust, cross-
member and transmission/transfer case.
(2) Install the fasteners.
(3) Lower the vehicle.
REMOTE SWITCHES
DESCRIPTION
Remote radio control switches are included on
models equipped with the optional leather-wrapped
steering wheel. The two rocker-type switch units
(Fig. 15) are mounted in the upper spoke covers of
the rear (instrument panel side) steering wheel trim
cover. The switch unit on the left side is the seek
switch and has seek up, seek down, and preset sta-
tion advance switch functions. The switch unit on the
right side is the volume control switch and has vol-
ume up, volume down, and mode advance switch
functions.
Fig. 13 Engine-To-Body Ground Strap Remove/
Install - 4.0L Engine
1 - SCREW
2 - LOWER PLENUM PANEL
3 - ENGINE
4 - STUD
5 - NUT
6 - GROUND STRAP
Fig. 14 Engine-To-Body Ground Strap Remove/
Install - 4.7L Engine
1 - GROUND STRAP
2 - SCREW
3 - ENGINE
4 - STUD (2)
5 - NUT (2)
6 - LOWER PLENUM PANEL
WJAUDIO 8A - 19
RADIO NOISE SUPPRESSION GROUND STRAP (Continued)

The chime warning system provides an audible
indication to the vehicle operator under the following
conditions:
²Fasten Seat Belt Warning- The Body Control
Module (BCM) chime tone generator will generate
repetitive chimes to announce that an input from the
seat belt switch indicates the driver side front seat
belt is not fastened. Unless the driver side front seat
belt is fastened, the chimes will continue to sound for
a duration of about six seconds each time the ignition
switch is turned to the On position or until the driver
side front seat belt is fastened.
²Head/Park Lights-On Warning- The BCM
chime tone generator will generate repetitive chimes
at a fast rate to announce that a Programmable
Communications Interface (PCI) data bus driver door
ajar message, along with hard wired inputs from the
headlamp switch indicate that the exterior lamps are
turned On with the driver side front door opened.
The chime will continue to sound until the exterior
lamps are turned Off, the driver side front door is
closed, or the ignition switch is turned to the On
position.
²Key-In-Ignition Warning- The BCM chime
tone generator will generate repetitive chimes at a
fast rate to announce that a PCI data bus driver door
ajar message received from the Driver Door Module
(DDM), along with hard wired inputs from the key-
in-ignition warning switch indicate that the key is in
the ignition cylinder with the driver side front door
opened and the ignition switch in the Off position.
The chime will continue to sound until the key is
removed from the ignition lock cylinder, the driver
side front door is closed, or the ignition switch is
turned to the On position.
²Overspeed Warning- The BCM chime tone
generator will generate repetitive chimes at a slowrate to announce that a PCI data bus vehicle speed
message received from the Powertrain Control Mod-
ule (PCM) indicates that the vehicle speed is above
120 kilometers-per-hour (75 miles-per-hour). The
chimes will continue to sound until the vehicle speed
is below 120 kilometers-per-hour (75 miles-per-hour).
This feature is only enabled on a BCM that has been
programmed with a Middle East Gulf Coast Country
(GCC) country code.
²Tactile Beep Support- The BCM chime tone
generator will generate a single beep each time a
PCI data bus tactile beep request message is received
from the Electronic Vehicle Information Center
(EVIC) or the Sentry Key Immobilizer Module
(SKIM). This beep provides an audible confirmation
that an EVIC button was completely depressed, or
that the optional Sentry Key Immobilizer System
(SKIS) is in the ªCustomer Learnº mode.
²Warning Beep Support- The BCM chime tone
generator will generate a short series of beeps each
time a PCI data bus warning beep request message
is received from the EVIC or the Electro-Mechanical
Instrument Cluster (EMIC). These beeps provide an
audible alert to the vehicle operator, of certain visual
warning indications displayed by the EVIC and/or
the EMIC.
The BCM provides chime service for all available
features in the chime warning system. The BCM
relies upon message inputs received from other mod-
ules over the PCI data bus network to provide chime
service for all of the remaining chime warning sys-
tem features.
The internal programming of the BCM determines
the priority of each chime tone request input that is
received, as well as the rate and duration of each
chime tone that is to be generated.
8B - 2 CHIME/BUZZERWJ
CHIME WARNING SYSTEM (Continued)

CHIME WARNING SYSTEM DIAGNOSIS
CONDITION POSSIBLE CAUSES CORRECTION
NO KEY-IN IGNITION OR
HEADLAMPS-ON WARNING
CHIME WITH DRIVER SIDE
FRONT DOOR OPEN1. Faulty door ajar switch or
circuits.1. Check that interior lights illuminate with driver
door open. If not OK, repair the interior lighting
system as required.
2. Faulty headlamp switch
(left multi-function switch) or
circuits.2. Check for proper exterior lighting operation. If
not OK, repair the exterior lighting system as
required.
3. Key-in ignition switch
sense circuit open.2. Check for continuity between the key-in ignition
switch sense circuit of the instrument panel wire
harness connector for the ignition switch and the
body wire harness connector for the junction
block. Repair the key-in ignition switch sense
circuit, if required.
4. Faulty ignition switch. 3. Check for continuity between the two terminals
in the ignition switch connector. There should be
continuity with a key in the ignition lock cylinder.
Replace the faulty ignition switch, if required.
CHIME SOUNDS WITH
DRIVER SIDE FRONT
DOOR OPEN1. Key-in ignition switch
sense circuit shorted.1. Disconnect the instrument panel wire harness
connector for the ignition switch and the body
wire harness connector for the junction block.
There should be no continuity between the key-in
ignition switch sense circuit of the instrument
panel wire harness connector for the ignition
switch and a good ground. Repair the key-in
ignition switch sense circuit, if required.
2. Faulty ignition switch. 2. Check for continuity between the two terminals
in the ignition switch connector. There should be
no continuity with the key removed from the
ignition lock cylinder. Replace the faulty ignition
switch, if required.
NO CHIMES AT ALL TIMES 1. Faulty Body Control
Module (BCM).1. Use a DRBIIITscan tool and refer to the
appropriate diagnostic information. Replace the
faulty BCM, if required
8B - 4 CHIME/BUZZERWJ
CHIME WARNING SYSTEM (Continued)

BCM programming then performs those tasks and
provides features through both PCI data bus commu-
nication with other electronic modules and hard
wired outputs to a number of relays. These relays
provide the BCM with the ability to control numer-
ous high current accessory systems in the vehicle.
The BCM circuitry operates on battery current
received through fuses in the Junction Block (JB) on a
non-switched fused B(+) circuit, a fused ignition switch
output (start-run) circuit, and a fused ignition switch
output (run-accessory) circuit. This arrangement allows
the BCM to provide some features regardless of the
ignition switch position. The BCM circuitry is grounded
through the chassis beneath the center console.
The BCM monitors its own internal circuitry as
well as many of its input and output circuits, and
will store a Diagnostic Trouble Code (DTC) in elec-
tronic memory for any failure it detects. These DTCs
can be retrieved and diagnosed using a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
HARD WIRED INPUTS
The hard wired inputs to the BCM include the fol-
lowing:
²A/C switch signal
²Ambient temperature sensor signal
²Body control module flash enable
²Coolant level switch sense
²Door ajar switch sense (two circuits - one left
rear, and one right rear)
²Driver seat heater switch mux
²Fog lamp switch sense
²Fused B(+)
²Fused ignition switch output (run-acc)
²Fused ignition switch output (st-run)
²Ground (five circuits - two Z1, and three Z2)
²Hazard switch sense
²Headlamp switch mux
²High beam switch sense
²Hood ajar switch sense (export)
²Key-in ignition switch sense
²Liftgate ajar switch sense
²Liftgate courtesy disable
²Liftgate flip-up ajar switch sense
²Panel lamps dimmer signal
²Park lamp relay output
²Passenger seat heater switch mux
²PCI bus
²Radio control mux
²Rear window defogger switch sense
²Seat belt switch sense
²Ultralight sensor signal
²Washer fluid switch sense
²Washer pump switch sense
²Windshield wiper switch mux
²Wiper park switch sense
MESSAGING
The BCM uses the following messages received
from other electronic modules over the PCI data bus:
²Accessory Delay Control (DDM/PDM)
²Battery Temperature (PCM)
²Chime Request (EMIC, EVIC, SKIM)
²Cylinder Lock Switch Status (DDM)
²Door Ajar Status/Front Doors (DDM/PDM)
²Door Lock Status (DDM/PDM)
²Engine Model (PCM)
²Engine RPM (PCM)
²Engine Temperature (PCM)
²English/Metric Default (EMIC)
²Fuel Tank Level (PCM)
²Fuel Used/Injector Pulses (PCM)
²Panic Control (PDM)
²Programmable Features Preferences/Audible &
Optical Chirps/Headlamp Delay (EVIC)
²RKE Status (PDM)
²Vehicle Identification Number (PCM)
²Vehicle Speed (PCM)
The BCM provides the following messages to other
electronic modules over the PCI data bus:
²A/C Switch Status (PCM)
²Ambient Temperature Data (AZC/EVIC/PCM)
²Average/Instantaneous Fuel Economy (EVIC)
²Country Code (EMIC)
²Courtesy Lamp Status (DDM/PDM)
²Distance To Empty (EVIC)
²Elapsed Ignition On Timer (EVIC)
²English/Metric Status (EMIC)
²Front & Rear Door Ajar Status (EVIC)
²Front & Rear Fog Lamp Status (EMIC)
²Heated Seat Switch Status (HSM/MHSM)
²High Beam Status (EMIC)
²Ignition Off Timer (EVIC)
²Ignition Switch Position (DDM/PDM)
²Key-In Ignition Status (DDM/PDM)
²Low Beam Status (EMIC)
²Panel Lamp Status (AZC/EMIC/Radio)
²Rear Window Defogger Relay Status (DDM/
PDM)
²Remote Radio Switch Status (Radio)
²Seatbelt Status (EMIC/MHSM/MSM)
DIAGNOSIS AND TESTING - BODY CONTROL
MODULE
The hard wired inputs to and outputs from the
Body Control Module (BCM) may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. Refer to the appropriate wiring information.
Conventional diagnostic methods may not prove
conclusive in the diagnosis of the BCM. In order to
obtain conclusive testing of the BCM, the Program-
mable Communications Interface (PCI) data bus net-
work and all of the electronic modules that provide
8E - 4 ELECTRONIC CONTROL MODULESWJ
BODY CONTROL MODULE (Continued)

The battery cables (Fig. 17) or (Fig. 18) are large
gauge, stranded copper wires sheathed within a
heavy plastic or synthetic rubber insulating jacket.
The wire used in the battery cables combines excel-
lent flexibility and reliability with high electrical cur-
rent carrying capacity. Refer toWiring Diagrams
for battery cable wire gauge information.
A clamping type female battery terminal made of
soft lead is die cast onto one end of the battery cable
wire. A square headed pinch-bolt and hex nut are
installed at the open end of the female battery termi-
nal clamp. Large eyelet type terminals are crimped
onto the opposite end of the battery cable wire and
then solder-dipped. The battery positive cable wires
have a red insulating jacket to provide visual identi-
fication and feature a larger female battery terminal
clamp to allow connection to the larger battery posi-
tive terminal post. The battery negative cable wires
have a black insulating jacket and a smaller female
battery terminal clamp.
The battery cables cannot be repaired and, if dam-
aged or faulty they must be replaced. Both the bat-
tery positive and negative cables are available for
service replacement only as a unit with the battery
wire harness, which may include portions of the wir-
ing circuits for the generator and other components
on some models. Refer toWiring Diagramsfor more
information on the various wiring circuits included in
the battery wire harness for the vehicle being ser-
viced.
OPERATION
The battery cables connect the battery terminal
posts to the vehicle electrical system. These cables
also provide a path back to the battery for electrical
current generated by the charging system for restor-
ing the voltage potential of the battery. The female
battery terminal clamps on the ends of the battery
cable wires provide a strong and reliable connection
of the battery cable to the battery terminal posts.
The terminal pinch bolts allow the female terminal
clamps to be tightened around the male terminal
posts on the top of the battery. The eyelet terminals
secured to the opposite ends of the battery cable
wires from the female battery terminal clamps pro-
vide secure and reliable connection of the battery
cables to the vehicle electrical system.
The battery positive cable terminal clamp is die
cast onto the ends of two wires. One wire has an eye-
let terminal that connects the battery positive cable
to the B(+) terminal stud of the Power Distribution
Center (PDC), and the other wire has an eyelet ter-
minal that connects the battery positive cable to the
B(+) terminal stud of the engine starter motor sole-
noid. The battery negative cable terminal clamp is
also die cast onto the ends of two wires. One wirehas an eyelet terminal that connects the battery neg-
ative cable to the vehicle powertrain through a stud
on the right side of the engine cylinder block. The
other wire has an eyelet terminal that connects the
battery negative cable to the vehicle body through a
ground screw on the right front fender inner shield,
near the battery.
DIAGNOSIS AND TESTING - BATTERY CABLES
A voltage drop test will determine if there is exces-
sive resistance in the battery cable terminal connec-
tions or the battery cable. If excessive resistance is
found in the battery cable connections, the connec-
tion point should be disassembled, cleaned of all cor-
rosion or foreign material, then reassembled.
Following reassembly, check the voltage drop for the
battery cable connection and the battery cable again
to confirm repair.
When performing the voltage drop test, it is impor-
tant to remember that the voltage drop is giving an
indication of the resistance between the two points at
which the voltmeter probes are attached.EXAM-
PLE:When testing the resistance of the battery pos-
itive cable, touch the voltmeter leads to the battery
positive cable terminal clamp and to the battery pos-
itive cable eyelet terminal at the starter solenoid
B(+) terminal stud. If you probe the battery positive
terminal post and the battery positive cable eyelet
terminal at the starter solenoid B(+) terminal stud,
you are reading the combined voltage drop in the
battery positive cable terminal clamp-to-terminal
post connection and the battery positive cable.
VOLTAGE DROP TEST
The following operation will require a voltmeter
accurate to 1/10 (0.10) volt. Before performing this
test, be certain that the following procedures are
accomplished:
²The battery is fully-charged and load tested.
Refer to Standard Procedures for the proper battery
charging and load test procedures.
²Fully engage the parking brake.
²If the vehicle is equipped with an automatic
transmission, place the gearshift selector lever in the
Park position. If the vehicle is equipped with a man-
ual transmission, place the gearshift selector lever in
the Neutral position and block the clutch pedal in the
fully depressed position.
²Verify that all lamps and accessories are turned
off.
²To prevent the engine from starting, remove the
Automatic Shut Down (ASD) relay. The ASD relay is
located in the Power Distribution Center (PDC), in
the engine compartment. See the fuse and relay lay-
out label affixed to the underside of the PDC cover
for ASD relay identification and location.
8F - 18 BATTERY SYSTEMWJ
BATTERY CABLE (Continued)

IGNITION CONTROL
TABLE OF CONTENTS
page page
IGNITION CONTROL
DESCRIPTION..........................1
OPERATION............................1
SPECIFICATIONS
ENGINE FIRING ORDER - 4.0L 6-CYLINDER
ENGINE..............................2
ENGINE FIRING ORDERÐ4.7L V-8 ENGINE . . 2
IGNITION COIL RESISTANCE - 4.0L ENGINE . 2
IGNITION COIL RESISTANCEÐ4.7L V-8
ENGINE..............................2
IGNITION TIMING......................2
SPARK PLUGS........................3
TORQUE - IGNITION SYSTEM............3
AUTO SHUT DOWN RELAY
DESCRIPTION - PCM OUTPUT.............3
OPERATION
OPERATION - PCM OUTPUT.............3
OPERATION - ASD SENSE - PCM INPUT....4
REMOVAL.............................4
INSTALLATION..........................4
CAMSHAFT POSITION SENSOR
DESCRIPTION
DESCRIPTION - 4.0L....................4
DESCRIPTION - 4.7L....................5
OPERATION
OPERATION - 4.0L.....................5
OPERATION - 4.7L.....................5
REMOVAL
REMOVAL - 4.0L.......................6
REMOVAL - 4.7L.......................7INSTALLATION
INSTALLATION - 4.0L...................8
INSTALLATION - 4.7L...................9
COIL RAIL
DESCRIPTION..........................9
OPERATION...........................10
REMOVAL.............................10
INSTALLATION.........................11
IGNITION COIL
DESCRIPTION.........................11
OPERATION...........................12
REMOVAL.............................12
INSTALLATION.........................12
IGNITION COIL CAPACITOR
DESCRIPTION.........................13
OPERATION...........................13
REMOVAL.............................13
INSTALLATION.........................13
KNOCK SENSOR
DESCRIPTION.........................13
OPERATION...........................13
REMOVAL.............................14
INSTALLATION.........................15
SPARK PLUG
DESCRIPTION.........................15
DIAGNOSIS AND TESTING - SPARK PLUG
CONDITIONS.........................15
REMOVAL.............................18
CLEANING............................18
INSTALLATION.........................18
IGNITION CONTROL
DESCRIPTION
Two different ignition systems are used. One type
of system is for the 4.0L 6±cylinder engine. The other
is for the 4.7L V-8 engine.
OPERATION
The 4.0L 6±cylinder engine uses a one-piece coil
rail containing three independent coils. Although cyl-
inder firing order is the same as 4.0L engines of pre-
vious years, spark plug firing is not. The 3 coils dual-
fire the spark plugs on cylinders 1±6, 2±5 and/or 3±4.
When one cylinder is being fired (on compressionstroke), the spark to the opposite cylinder is being
wasted (on exhaust stroke). The one-piece coil bolts
directly to the cylinder head. Rubber boots seal the
secondary terminal ends of the coils to the top of all
6 spark plugs. One electrical connector (located at
the rear end of the coil rail) is used for all three coils.
The 4.7L V-8 engine uses 8 dedicated and individ-
ually fired coil for each spark plug. Each coil is
mounted directly to the top of each spark plug. A sep-
arate electrical connector is used for each coil.
Because of coil design, spark plug cables (second-
ary cables) are not used on either engine. Adistrib-
utor is not usedwith either the 4.0L or 4.7L
engines.
WJIGNITION CONTROL 8I - 1

DESCRIPTION - 4.7L
The Camshaft Position Sensor (CMP) on the 4.7L
V±8 engine is bolted to the front/top of the right cyl-
inder head (Fig. 4).
OPERATION
OPERATION - 4.0L
The CMP sensor contains a hall effect device called
a sync signal generator to generate a fuel sync sig-
nal. This sync signal generator detects a rotating
pulse ring (shutter) on the oil pump drive shaft (Fig.
2). The pulse ring rotates 180 degrees through the
sync signal generator. Its signal is used in conjunc-
tion with the crankshaft position sensor to differenti-
ate between fuel injection and spark events. It is also
used to synchronize the fuel injectors with their
respective cylinders.
When the leading edge of the pulse ring (shutter)
enters the sync signal generator, the following occurs:
The interruption of magnetic field causes the voltage
to switch high resulting in a sync signal of approxi-
mately 5 volts.When the trailing edge of the pulse ring (shutter)
leaves the sync signal generator, the following occurs:
The change of the magnetic field causes the sync sig-
nal voltage to switch low to 0 volts.
OPERATION - 4.7L
The CMP sensor contains a hall effect device called
a sync signal generator to generate a fuel sync sig-
nal. This sync signal generator detects notches
located on a tonewheel. The tonewheel is located at
the front of the camshaft for the right cylinder head
(Fig. 5). As the tonewheel rotates, the notches pass
through the sync signal generator. The pattern of the
notches (viewed counter-clockwise from front of
engine) is: 1 notch, 2 notches, 3 notches, 3 notches, 2
notches 1 notch, 3 notches and 1 notch. The signal
from the CMP sensor is used in conjunction with the
crankshaft position sensor to differentiate between
fuel injection and spark events. It is also used to syn-
chronize the fuel injectors with their respective cylin-
ders.
Fig. 3 CMP LocationÐ4.0L Engine
1 - OIL FILTER
2 - CAMSHAFT POSITION SENSOR
3 - CLAMP BOLT
4 - HOLD-DOWN CLAMP
5 - MOUNTING BOLTS (2)
6 - ELEC. CONNECTORFig. 4 CMP LocationÐ4.7L Engine
1 - RIGHT CYLINDER HEAD
2 - CAMSHAFT POSITION SENSOR
3 - MOUNTING BOLT
4 - ELEC. CONNECTOR
WJIGNITION CONTROL 8I - 5
CAMSHAFT POSITION SENSOR (Continued)

REMOVAL
REMOVAL - 4.0L
The Camshaft Position Sensor (CMP) on the 4.0L
6±cylinder engine is bolted to the top of the oil pump
drive shaft assembly (Fig. 6). The sensor and drive
shaft assembly is located on the right side of the
engine near the oil filter (Fig. 7).
The rotational position of oil pump drive deter-
mines fuel synchronization only. It does not deter-
mine ignition timing.
NOTE: Do not attempt to rotate the oil pump drive
to modify ignition timing.
Two different proceduresare used for removal
and installation. The first procedure will detail
removal and installation of the sensor only. The sec-
ond procedure will detail removal and installation of
the sensor and oil pump drive shaft assembly. The
second procedure is to be used if the engine has been
disassembled.
An internal oil seal is used in the drive shaft hous-
ing that prevents engine oil at the bottom of the sen-
sor. The seal is not serviceable.
SENSOR ONLY - 4.0L
(1) Disconnect electrical connector at CMP sensor
(Fig. 7).
(2) Remove 2 sensor mounting bolts (Fig. 6) or
(Fig. 7).
(3) Remove sensor from oil pump drive.
OIL PUMP DRIVE AND SENSOR - 4.0L
If the CMP and oil pump drive are to be
removed and installed, do not allow engine
crankshaft or camshaft to rotate. CMP sensor
relationship will be lost.
(1) Disconnect electrical connector at CMP sensor
(Fig. 7).
(2) Remove 2 sensor mounting bolts (Fig. 6) or
(Fig. 7).
(3) Remove sensor from oil pump drive.
(4) Before proceeding to next step, mark and note
rotational position of oil pump drive in relationship
to engine block. After installation, the CMP sensor
should face rear of engine 0É.
(5) Remove hold-down bolt and clamp (Fig. 7).
Fig. 5 CMP Sensor and TonewheelÐ4.7L Engine
1 - NOTCHES
2 - RIGHT CYLINDER HEAD
3 - CAMSHAFT POSITION SENSOR
4 - TONEWHEEL
Fig. 6 CMP and Oil Pump Drive Shaft - 4.0L Engine
1 - CAMSHAFT POSITION SENSOR
2 - MOUNTING BOLTS (2)
3 - PULSE RING
4 - DRIVE GEAR (TO CAMSHAFT)
5 - OIL PUMP DRIVESHAFT
6 - SENSOR BASE (OIL PUMP DRIVESHAFT ASSEMBLY)
8I - 6 IGNITION CONTROLWJ
CAMSHAFT POSITION SENSOR (Continued)