2002 ISUZU AXIOM OBD port

6E±509
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Surges and/or Chuggles Symptom

StepActionValue(s)Ye sNo
1DEFINITION:
Engine power variation under steady throttle or cruise.
Feels like the vehicle speeds up and slows down with
no change in the accelerator pedal.
Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2Was the ªElectric Throttle Control (ETC) System
Checkº performed?
ÐGo to Step 3
Go to ETC
System
Check
31. Perform a bulletin search.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
ÐVerify repairGo to Step 4
4Was a visual/physical check performed?
ÐGo to Step 5
Go to Visual/
Physical
Check
5Be sure that the driver understands transmission
torque converter clutch and A/C compressor operation
as explained in the owner's manual.
Inform the customer how the TCC and the A/C clutch
operate.
Is the customer experiencing a normal condition?
ÐSystem OKGo to Step 6
61. Check the fuel control heated oxygen sensors
(HO2S, B1S1 and B2S1). The fuel control heated
oxygen sensors (HO2S) should respond quickly to
different throttle positions. If they don't, check them
for silicone or other contaminants from fuel or use of
improper RTV sealant. The sensors may have a
white powdery coating.
Silicon contamination causes a high but false
HO2S signal voltage (rich exhaust indication).
The PCM will then reduce the amount of fuel
delivered to the engine, causing a severe
driveability problem. For more information, refer
to
Powertrain Control Module (PCM) and Sensors.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 7
71. Check the fuel pressure. Refer to Fuel System
Pressure Test
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 8
8Monitor the long term fuel trim on the Tech 2.
Is the long term fuel trim significantly in the negative
range (rich condition)?
ÐGo to Step 9Go to Step 10
91. Check items that can cause the engine to run rich.
Refer to
Diagnostic Aids in DTC P0172 Diagnostic
Support
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐGo to Step 11Verify repair

6E±517
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Rough, Unstable, or Incorrect Idle, Stalling Symptom

StepActionValue(s)Ye sNo
1DEFINITION:
Engine runs unevenly at idle. If severe, the engine or
vehicle may shake. Engine idle speed may vary in
RPM. Either condition may be severe enough to stall
the engine.
Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2Was the ªElectric Throttle Control (ETC) System
Checkº performed?
ÐGo to Step 3
Go to ETC
System
Check
31. Perform a bulletin search.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
ÐGo to Step 14Go to Step 4
4Was a visual/physical check performed?
ÐGo to Step 5
Go to Visual/
Physical
Check
51. Check the PCM grounds for cleanliness, tightness
and proper routing. Refer to the PCM wiring
diagrams in
Electrical Diagnosis.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 6
6Observe the long term fuel trim on the Tech 2.
Is the long term fuel trim significantly in the negative
range (rich condition)?
ÐGo to Step 7Go to Step 8
71. Check items that can cause the engine to run rich.
Refer to
Diagnostic Aids in DTC P0172 Diagnostic
Support
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 10
8Is the long term fuel trim significantly in the positive
range (lean condition)?
ÐGo to Step 9Go to Step 10
91. Check items that can cause the engine to run lean.
Refer to
Diagnostic Aids in DTC P0171 Diagnostic
Support
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 10
101. Check for incorrect idle speed. Ensure that the
following conditions are present:

The engine is fully warm.

The accessories are ªOFFº.
2. Using a Tech 2, monitor the Engine Speed.
Is the Engine Speed within the specified values?
Desired Idle
Speed
Go to Step 12Go to Step 11

6E±527
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Cuts Out, Misses Symptom

StepActionValue(s)Ye sNo
1DEFINITION:
Steady pulsation or jerking that follows engine speed;
usually more pronounced as engine load increases.
Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Perform a bulletin search.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
ÐGo to Step 14Go to Step 3
3Was a visual/physical check performed?
ÐGo to Step 4
Go to Visual/
Physical
Check
4Was the ªElectric Throttle Control (ETC) System
Checkº performed?
ÐGo to Step 5
Go to ETC
System
Check
51. Check the PCM grounds for clearness, tightness
and proper routing. Refer to the PCM wiring
diagrams in
Electrical Diagnosis.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 6
6Observe the long term fuel trim on the Tech 2.
Is the long term fuel trim significantly in the negative
range (rich condition)?
ÐGo to Step 7Go to Step 8
71. Check items that can cause the engine to run rich.
Refer to
Diagnostic Aids in DTC P0172 Diagnostic
Support
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 10
8Is the long term fuel trim significantly in the positive
range (lean condition)?
ÐGo to Step 9Go to Step 10
91. Check items that can cause the engine to run lean.
Refer to
Diagnostic Aids in DTC P0171 Diagnostic
Support
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 10
101. Check for incorrect idle speed. Ensure that the
following conditions are present:

The engine is fully warm.

The accessories are ªoffº.
2. Using a Tech 2, monitor the Engine Speed.
Is the Engine Speed within the specified values?
Desired Idle
Speed
Go to Step 12Go to Step 11

6E±530
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Hesitation, Sag, Stumble Symptom

StepActionValue(s)Ye sNo
1DEFINITION:
Momentary lack of response as the accelerator is
pushed down. Can occur at any vehicle speed. Usually
most pronounced when first trying to make the vehicle
move, as from a stop sign. May cause the engine to stall
if severe enough.
Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2Was the ªElectric Throttle Control (ETC) System
Checkº performed?
ÐGo to Step 3
Go to ETC
System
Check
31. Perform a bulletin search.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
ÐVerify repairGo to Step 4
4Was a visual/physical check performed?
ÐGo to Step 5
Go to Visual/
Physical
Check
51. Check the fuel control heated oxygen sensors
(HO2S, B1S1 and B2S1). The fuel control heated
oxygen sensors (HO2S) should respond quickly to
different throttle positions. If they don't, check them
for silicon or other contaminants from fuel or use of
improper RTV sealant. The sensors may have a
white powdery coating.
Silicon contamination causes a high but false
HO2S signal voltage (rich exhaust indication).
The PCM will then reduce the amount of fuel
delivered to the engine, causing a severe
driveability problem. For more information, refer
to
Powertrain Control Module (PCM) and Sensors.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 6
61. Check the fuel pressure. Refer to Fuel System
Pressure Test.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 7
7Observe the TP 1, 2 angle display on the Tech 2 while
slowly increasing accelerator pedal depression.
Does the TP angle display steadily increase from 8 ~
10% at closed throttle to 90 ~ 92% at WOT?
ÐGo to Step 8Go to Step 9
8Monitor the long term fuel trim on the Tech 2.
Is the long term fuel trim significantly in the negative
range (rich condition)?
ÐGo to Step 9Go to Step 10
91. Check items that can cause the engine to run rich.
Refer to
Diagnostic Aids in DTC P0172 Diagnostic
Support
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 11

6E±545
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Malfunction Indicator Lamp
(MIL)
Removal and Installation Procedure
Refer to Warning light bulb, indicator light valve,
illumination light bulb, A/T indicator light bulb in Meter and
Gauge.
Reduced Power Lamp
The reduced power lamp (RPL) turns on when the ignition
key is moved to the ON position. It should turn off in
approximately 3 seconds or immediately after the engine
starts.
If the RPL turns on during vehicle operation, a vehicle
system failure resulting in reduced engine output is
indicated.
If both the reduced RPL and the check engine light turn
on, a serious problem affecting vehicle performance is
indicated.
Refer to the
OBD system check NO and RPL ªONº steady
in this manual.
Powertrain Control Module
(PCM)
Service Precaution
NOTE: To p r e ve n t p ossible electrostatic discharge
damage to the PCM, do not touch the connector pins or
soldered components on the circuit board.
Electrostatic Discharge (ESD)
Damage
Electronic components used in the control systems are
often designed to carry very low voltage. Electronic
components are susceptible to damage caused by
electrostatic discharge. Less than 100 volts of static
electricity can cause damage to some electronic
components. By comparison, it takes as much as 4,000
volts for a person to even feel the zap of a static
discharge.
There are several ways for a person to become statically
charged. The most common methods of charging are by
friction and by induction. An example of charging by
friction is a person sliding across a car seat.
Charging by induction occurs when a person with well
insulated shoes stands near a highly charged object and
momentarily touches ground. Charges of the same
polarity are drained off leaving the person highly charged
with the opposite polarity. Static charges can cause
damage, therefore, it is important to use care when
handling and testing electronic components.
NOTE: To prevent possible Electrostatic Discharge
damage, follow these guidelines:

Do not touch the control module connector pins or
soldered components on the control module circuit
board.
Do not open the replacement part package until the
part is ready to be installed.

Before removing the part from the package, ground
the package to a known good ground on the vehicle.

If the part has been handled while sliding across the
seat, or while sitting down from a standing position, or
while walking a distance, touch a known good ground
before installing the part.
NOTE: To prevent internal PCM damage, the ignition
must be in the ªOFFº position in order to disconnect or
reconnect power to the PCM (for example: battery cable,
PCM pigtail, PCM fuse, jumper cables, etc.).
IMPORTANT:When replacing the production PCM
with a service PCM, it is important to transfer the
broadcast code and production PCM number to the
service PCM label. This will allow positive identification of
PCM parts throughout the service life of the vehicle. Do
not record this information on the metal PCM cover.
IMPORTANT:The ignition should always be in the
ªOFFº position in order to install or remove the PCM
connectors.
Service of the PCM should normally consist of either re-
placement of the PCM or EEPROM programming. If the
diagnostic procedures call for the PCM to be replaced,
the PCM should be checked first to ensure it is the correct
part. If it is, remove the faulty PCM and install the new
service PCM.
The service PCM EEPROM will not be programmed.
DTC P0601 indicates the check sum error.
Removal Procedure
1. Disconnect the negative battery cable.
2. Block the wheels.
3. Remove the two screws from the PCM electrical
connectors.
4. Disconnect the PCM electrical connectors.
060RY00065

7A±11 AUTOMATIC TRANSMISSION (4L30±E)
Fluid Condition
FLUID CONDITION
NORMAL*CONTAMINATED
COLORRED OR LIGHT
BROWNBROWNNON±TRANSPARENT
/ PINKBROWN
DRAIN
REQUIRED?NOYESYESYES
CONTAMINA±
TIONNONEVery small amount of
foreign material in
bottom of panContamination by cool-
ant or other sourceLarge pieces of metal
or other foreign
material in bottom of
pan
CORRECT
LEVEL AND
CONDITION
1. LOW LEVEL:
A. Add fluid to
obtain proper
level & check for
external leaks.
B. Correct cause of
leak.
2. HIGH LEVEL:
± Remove excess
fluid± Remove both pans
± Change filter
± Flush cooler
± Add new fluid
± Check level± Repair/replace
radiator cooler
± Transmission
overhaul required
± Check for:

Damaged plates
and seals

Contaminated
solenoids
± Flush cooler
± Add new fluid
± Check level± Transmission
overhaul required
± Flush cooler and
cooler lines
± Add new fluid
± Check level
*Fluid should be changed according to maintenance
schedule.
Test Driving
Some 4L30±E automatic transmission complaints will
require a test drive as a part of the diagnostic procedure.
Some codes will not set unless the vehicle is moving. The
purpose of the test drive is to duplicate the customer's
complaint condition and set a current Powertrain Control
Module (PCM) trouble code. Perform this procedure
before each 4L30±E automatic transmission repair, and
again after repairs are made.
IMPORTANT:

Duplicate the condition under which the customer's
complaint was observed.

Depending on the complaint, the line pressure gauge
and the scan tool may be required during the test
drive.

During the test drive, it is important to record all
necessary data from the areas being monitored, for
use in diagnosis. Also listen for and note any unusual
noises.
The following procedure should be used to test drive
4L30±E automatic transmission complaint vehicles:
1. Turn the ignition ON without starting the engine.
Check that the ªCHECK TRANSº lamp comes on for
approximately 2 seconds and then goes out and
remains out.

If the lamp is flashing, GO TO Check Trans
Indicator in Transmission Control System
(4L30±E) section.
If no serial data is present, GO TO OBD System
Check. Refer to
Driveability and Emissions in
Engine section.

If the lamp stays ON or stays OFF, GO TO ªCheck
Transº Check in Transmission Control System
(4L30±E) section.
2. Drive the vehicle. During the test drive, be sure that
the transmission achieves normal operating
temperature (approx. 20 minutes).
Allow the transmission to go through all of its gear
ranges, checking shift timing and firmness. Duplicate
the owner's complaint condition as closely as
possible during the test drive.
3. If, during the test drive, the ªCHECK TRANSº lamp
comes on, use the scan tool to check for trouble
codes.
4. If, during the test drive, a problem is felt, but the
ªCHECK TRANSº lamp does not come on and no
trouble codes are present, drive the vehicle with the
PCM disconnected (manually shifting the vehicle).

In Manual L, the vehicle operates in first gear.

In Manual 2, the vehicle operates in third gear.

In Manual 3 or ªDº, the vehicle operates in fourth
gear.
If the problem still exists with the PCM disconnected,
refer to
Mechanical/Hydraulic Diagnosis in this
section.
5. If no problem has been found at this point, check all
underhood connections that supply power to the PCM
and ignition fuses. Physically and visually inspect all
the PCM harness connectors for loose or corroded
terminals. Inspect the PCM ground points.

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±11
Diagnosis
Electronic Diagnosis
How To Diagnose The Problem
1. To avoid incorrect diagnostics, this book needs to be
followed accurately. Unless stated, do not jump
directly to a section that could contain the solution.
Some important information may be missed.
2. The sections in CAPITALS and bold are the main
sections that can be found in the contents.
3. The GO TO ªSECTIONº means to continue to check
going to the ªsectionº.
4. The GO THROUGH ªSECTIONº means to go
through the ªsectionº and then to go back to the place
the GO THROUGH was written.
5. BASIC ELECTRIC CIRCUITS:
You should understand the basic theory of electricity.
This includes the meaning of voltage, amps, ohms,
and what happens in a circuit with an open or shorted
wire. You should also be able to read and understand
wiring diagrams.
Check Trans Indicator
Find CHECK TRANS indicator and verify if it is
A. Flashing: GO TO DIAGNOSTIC CHECK.
B. Staying on: GO THROUGH CHECK TRANS
CHECK.
C. Is never ON when the ignition key is turned on: GO
THROUGH CHECK TRANS CHECK
D. Is ON during 2 seconds at ignition but OFF after:
Normal operation. No DTC or malfunction.
821R200014
Diagnostic Check
This test determines if the transmission or its input or
output connections or sensors are failing.
1. Connect the Tech 2: GO THROUGH Tech 2 OBD II
CONNECTION.2. Turn on the ignition but not the engine.
3. Push ªF0º on Tech 2 to see the Diagnostic Trouble
Code (DTC):
4. Do you have a DTC?
YES: write down all code numbers and do the DTC
CHECK
NO: the DTC can not help you finding the problem.
1. GO THROUGH ªCHECK TRANSº CHECK
2. If it is flashing and the flash is 0.2 seconds ON and
0.2 seconds OFF, this means that you should
have a DTC stored. Please recheck GO TO
DIAGNOSTIC CHECK and if you find the same
problem, replace the Powertrain Control Module
(PCM).
Normal
C07R200005
Abnormal
C07R200006

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±17
Diagnostic Trouble Codes
The purpose of the ªDiagnostic Trouble Codesº mode is to
display stored PCM trouble codes.
When ªDiagnostic Trouble Codesº is selected an
ªApplication Menuº screen appears.
Clear DTC Information
The purpose of the ªClear DTC Informationº mode is to
command the clearing of stored PCM trouble codes.
When ªClear DTC Informationº is selected, a ªClear DTC
Informationº, warning screen appears. This screen
informs you that by cleaning DTC's, ªall stored DTC
information in controller will be erasedº.
Do you want to clear DTC's (Yes/No).
Press either the Yes or No key when answering.
After clearing codes, confirm system operation by test
driving the vehicle.
Allow the vehicle to shift through all four forward gears in a
manner which attempts to repeat the failure condition.
NOTE: When the trouble has not been repaired and the
trouble code cannot be erased, check the vehicle again.
DTC Information
When ªDTC Informationº is selected, an ªApplication
Menuº appears with a list of DTC information function
keys addressing DTC specifics and their origins.
Function key selections may vary for particular vehicle
and/or system.
Data Display
The purpose of the ªData Displayº mode is to
continuously monitor data parameters.
The current actual values of all important sensors and
signals in the system are display through F1 mode.
When ªData Displayº is selected an ªApplication Menuº
appears. Please select either ªEngineº or ªTransmission
Data Displayº.
See ªTransmission Dataº on next page.
Snapshot
When ªSnapshotº is selected an ªApplication Menuº
appears.
When ªTransmission Snapshotº application is selected
from the ªApplication Menuº, a ªSnapshot Menuº
appears, displaying several options. ªSnapshotº options
may vary from one system to another.
ªSnapshotº allows a recording of all vehicle parameters.
There parameters may then be replayed at a future point
in time.
This action allows you to focus on making the condition
occur, rather than trying to view all of the data in
anticipation of the fault. The snapshot will collect
parameter information around a trigger point that you
select.
When a snapshot is taken. It is recorded onto the
PCMCIA memory card. When the Tech 2 is powered
down. Snapshots are not lost.
Actuator Tests
The purpose of ªActuator Testsº mode is to check for
correct operation of electronic system actuators.Lamps
You can operate the lamps by pressing the ON and OFF
buttons.
Preconditions: none
Solenoid
Solenoid 1-2/3-4, Solenoid 2-3, TCC Solenoid
You can operate the solenoids by pressing the ON and
OFF buttons.
Preconditions: P±N position, no vehicle speed, no engine
speed
Band Apply Solenoid
You can operate the solenoid by pressing the ON and
OFF buttons.
Preconditions: P-N position, idle engine speed, no vehicle
speed.
Pressure Control Solenoid (PCS)
You can set desired PCS Current using the ªIncrementº
(+25) and ªDecrementº (±25) button. The PC Solenoid
Data informs about PCS Current, Pressure and Duty
Cycle.
Preconditions: P±N position, no engine speed, no vehicle
speed
Reset Oil Life Monitor
Displays parameter ªOil Life Monitorº and resets to 100%
if Yes-button is pressed on Reset-question. ªNoº leaves
test.
Preconditions: no vehicle speed, no engine speed
NOTE:
Freeze Frame (Powertrain DTC A/B Type)
Freeze Frame is an element of the Diagnostic Manage-
ment System which stores various vehicle information at
the moment an emissions-related fault is stored in
memory and when the MIL is commanded on. These data
can help to identify the cause of a fault. Refer to
Storing
And Erasing Freeze Frame Data
for more detailed in-
formation.
Failure Records (Powertrain DTC C/D Type)
Failure Records data is an enhancement of the OBD II
Freeze Frame feature. Failure Records store the same
vehicle information as does Freeze Frame, but it will store
that information for any fault which is stored in on-board
memory, while Freeze Frame stores information only for
emission-related faults that command the MIL on.